This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2008-304289 filed on Nov. 28, 2008.
1. Technical Field
This invention relates to a feeder and an image forming apparatus.
2. Related Art
A sheet feed tray for storing sheets used to form an image exists in an image forming apparatus.
If a sheet stored in a sheet feed tray runs out, the user draws out the sheet feed tray from the image forming apparatus and replenishes the sheet storage portion of the drawn-out and exposed sheet feed tray with sheets.
On the other hand, to convey a sheet stored in the sheet feed tray at the image forming time, a pickup roller exerts a sheet feed pressure on a stored sheet and a feed roller and a retard roller exert a separation pressure on a conveyed sheet to separate conveyed sheets overlapping each other.
According to an aspect of the invention, a feeder that stores a sheet used to form an image in an image forming apparatus main body and that is configured to be drawn out from the image forming apparatus main body in a perpendicular direction to a sheet conveying direction, the feeder includes: a separation member that is in press-contact with a sheet feed member disposed in the image forming apparatus main body for separating a stored sheet in cooperation with the sheet feed member; an arm part that is attached to the separation member, the separation member being rotatably attached through the arm part; and a rotation mechanism that rotates the separation member downward through the arm part and releases the press contact with the sheet feed member when the feeder is drawn out from the image forming apparatus main body.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
An exemplary embodiment of the invention will be discussed in detail with reference to the accompanying drawings.
To begin with, an image forming apparatus 1 having a nip release mechanism of a retard roller as a separation member will be discussed with reference to
The image forming apparatus 1 has a scanner section 2, a display/operation section 3, a control section 4, a pickup roller 5, a feed roller 6, a print engine 7, a sheet feed tray 20, and a retard roller 21.
The scanner section 2 is a unit for applying light to a document and reading an image of the document as image data.
The display/operation section 3 is implemented as a liquid crystal touch panel for displaying information for the user and accepting a command from the user.
The control section 4 controls the whole image forming apparatus 1.
The pickup roller 5 delivers a sheet in a sheet conveying direction from the sheet feed tray 20.
The feed roller 6 and the retard roller 21 placed in the sheet feed tray 20 enter a nip state in which they are in press-contact with each other at a predetermined separation pressure when the sheet feed tray 20 is completely housed in the image forming apparatus 1.
The feed roller 6 rotates in a direction feeding the sheet delivered by the pickup roller 5 from the sheet feed tray 20 in the sheet conveying direction.
A drive system of the retard roller 21 is provided with a torque limiter. If two or more sheets enter the nip between the feed roller 6 and the retard roller 21, the retard roller 21 rotates backward for returning any other sheet than the conveyed sheet in the opposite direction to the conveying direction. When one sheet is sandwiched between the feed roller 6 and the retard roller 21, the retard roller 21 rotates in association with the feed roller 6 as the torque limiter is turned off.
When no sheet enters the nip between the feed roller 6 and the retard roller 21, the retard roller 21 also rotates in association with the feed roller 6 as the torque limiter is turned off.
Thus, when the feed roller 6 and the retard roller 21 enter the nip state, the sheet conveyed from the sheet feed tray 20 is conveyed to the print engine 7 one sheet at a time.
The print engine 7 performs processing of forming an image on the sheet conveyed one at a time by the feed roller 6 and the retard roller 21 in the nip state.
The sheet on which an image has been formed by the print engine 7 is discharged to a sheet discharge tray 8.
The sheet feed tray 20 is a sheet storage case that can be placed in and drawn out from the image forming apparatus 1; it contains the retard roller 21.
The sheet feed tray 20 is pushed into and is drawn out from the image forming apparatus 1 along a drawing-out rail.
As shown in
However, to draw out and separate the sheet feed tray 20 from the image forming apparatus 1 because of sheet replacement, etc., the image forming apparatus 1 has a configuration in which the nip state between the feed roller 6 and the retard roller 21 is released as the sheet feed tray 20 is drawn out from the main body of the image forming apparatus 1, so that an interference problem of the feed roller 6 and the retard roller 21 rubbing against each other when the sheet feed tray 20 is placed and is drawn out is solved.
Next, a state in which the nip state is released when the sheet feed tray 20 is placed and is drawn out will be discussed with reference to
As in a drawing indicated by reference numeral 201, when the sheet feed tray 20 is completely housed in the image forming apparatus 1 so that the sheet feed tray 20 is used and it is made possible to form an image, the feed roller 6 placed in the main body of the image forming apparatus 1 and the retard roller 21 placed in the sheet feed tray 20 are in a nip state in which they are in press-contact with each other at a predetermined separation pressure.
However, when the sheet feed tray 20 is drawn out from the main body of the image forming apparatus 1, a tip 33 of a ratchet component 25 placed in the sheet feed tray 20 moves down and accordingly the retard roller 21 falls as in a drawing indicated by reference numeral 202.
Then, the nip state between the feed roller 6 and the retard roller 21 is released.
When the sheet feed tray 20 is drawn out to a predetermined position, the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 moves up and accordingly the retard roller 21 rises.
When the sheet feed tray 20 is drawn out, then the sheet feed tray 20 is replenished with sheets, etc., and then is pushed into the image forming apparatus 1.
When the sheet feed tray 20 is pushed into a predetermined housing position of the image forming apparatus 1, the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 also moves down and as the tip 33 of the ratchet component 25 moves down, the retard roller 21 also falls as in a drawing indicated by reference numeral 204.
Thus, when the sheet feed tray 20 is drawn out and is pushed, the tip 33 of the ratchet component 25 moves down and accordingly the retard roller 21 falls, so that the retard roller 21 placed in the sheet feed tray 20 and the feed roller 6 placed in the main body of the image forming apparatus 1 do not come in contact with each other and the sheet feed tray 20 is drawn out and pushed smoothly.
Next, the retard roller 21, the ratchet component 25, etc., placed in the sheet feed tray 20 will be discussed with reference to
As shown in
The spring 26 pulls the tip 33 of the ratchet component 25 so that the tip points upward.
The ratchet component 25 makes a rotation move at a predetermined angle with the rotation axis as a supporting point, whereby the tip 33 portion of the ratchet component 25 moves up or down relative to the sheet feed tray 20.
The spring 16 adds a force to the ratchet component 25 at all times so that the ratchet component 25 makes a rotation move in a direction in which the tip 33 of the ratchet component 25 moves up.
The component 24 is placed so as to move back and forth in the tray drawing-out direction as the tip 33 of the ratchet component 25 moves up and down.
The rotation component 23 is placed so as to make a rotation move with a supporting point as an axis as the component 24 moves back and forth in the tray drawing-out direction.
The assembly 22 is an assembly including the retard roller 21 and is placed so as to make a rotation move up and down with a supporting point as an axis with a rotation move of the rotation component 23.
Thus, as the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 moves up and down, the component 24 moves back and forth in the tray drawing-out direction, the rotation component 23 makes a rotation move, and the assembly 22 makes a rotation move up and down.
Since the retard roller 21 is placed in the assembly 22, the retard roller 21 moves up and down relative to the sheet feed tray 20 as the assembly 22 makes a rotation move up and down.
This means that the retard roller 21 moves up and down as the tip 33 of the ratchet component 25 moves up and down.
Next, the components in the sheet feed tray 20 in the nip state between the retard roller 21 and the feed roller 6 and those in the sheet feed tray 20 when the nip state is released will be discussed with reference to
When the sheet feed tray 20 is completely housed in the image forming apparatus 1 and an image can be formed as a sheet is conveyed from the sheet feed tray 20, the feed roller 6 and the retard roller 21 placed in the image forming apparatus 1 are in the nip state as shown in
However, when drawing out the sheet feed tray 20 from the image forming apparatus 1 starts, the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 comes in contact with a convex portion 9 placed in the main body of the image forming apparatus 1 and as the sheet feed tray 20 is drawn out, the tip 33 of the ratchet component 25 is brought down by the convex portion 9 as shown in
That is, the sheet feed tray 20 makes a parallel move relative to the main body of the image forming apparatus 1, so that the ratchet component 25 placed in the sheet feed tray 20 also makes a parallel move relative to the convex portion 9 placed in the image forming apparatus 1. At the time, a protrusion portion of the tip 33 of the ratchet component 25 passes through below the convex portion 9 placed in the main body of the image forming apparatus 1, as shown in
As shown in
Next, the nip state between the retard roller 21 and the feed roller 6 is released will be discussed with reference to
As shown in
However, when the assembly 22 moves down as the tip 33 of the ratchet component 25 falls, the feed roller 6 and the retard roller 21 are brought away from each other and the nip state is released.
The assembly 22 and the retard roller 21 are integrated and the retard roller 21 also falls as the assembly 22 falls.
When the sheet feed tray 20 is drawn out or is pushed, the feed roller 6 placed in the main body of the image forming apparatus 1 and the retard roller 21 placed in the sheet feed tray 20 to be drawn out or pushed are at a distance from each other as shown in
Next, how the retard roller 21 moves down when the sheet feed tray 20 is drawn out from the image forming apparatus 1 will be discussed with reference to
As shown in
To draw out the sheet feed tray 20 from the image forming apparatus 1, the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 passes through below the convex portion 9 placed in the main body of the image forming apparatus 1 as the tip 33 moves down. The sheet feed tray 20 has the mechanism in which the retard roller 21 moves down if the ratchet component 25 moves down. Thus, the retard roller 21 moves down, the nip state between the feed roller 6 and the retard roller 21 is released, and the sheet feed tray 20 is drawn out.
When the sheet feed tray 20 is drawn out to a predetermined length, the state in which the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 passes through below the convex portion 9 terminates and the tip 33 of the ratchet component 25 moves up, as shown in
When the tip 33 of the ratchet component 25 moves up, the retard roller 21 moves up. When the sheet feed tray 20 is drawn out and the retard roller 21 moves up, the feed roller 6 and the retard roller 21 are placed where they do not come in contact with each other. Thus, there is no problem if the sheet feed tray 20 is drawn out as it is.
When the sheet feed tray 20 is drawn out, the retard roller 21 moves down in the case where the tip 33 of the ratchet component 25 is moved down by the convex portion 9. Thus, the length in which the state in which the retard roller 21 moves down is maintained depends on the length of the convex portion 9 in the drawing-out direction of the sheet feed tray.
Next, the length of the convex portion 9 for maintaining the state in which the tip 33 of the ratchet component 25 is moved down will be discussed with reference to
When the feed roller 6 and the retard roller 21 are in the nip state as in
Then, the length of the convex portion 9 for moving down the tip 33 of the ratchet component 25 becomes equal to or greater than the length from the opposite end part (reference number 701) of the retard roller 21 to the sheet feed tray drawing out port to the end part (reference number 702) of the feed roller 6 on the side of the sheet feed tray drawing out port.
Next, how the retard roller 21 moves down when the sheet feed tray 20 is pushed into the image forming apparatus 1 will be discussed with reference to
As shown in
In this state, the retard roller 21 moves up and if the state in which the retard roller 21 moves up is maintained as it is and the sheet feed tray 20 is pushed, the retard roller 21 and the feed roller 6 come in contact with each other and there is the fear of damage to the components.
Then, if the sheet feed tray 20 is pushed to a predetermined position, the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 passes through below the convex portion 9 placed in the main body of the image forming apparatus 1 and thus the tip 33 moves down and the retard roller 21 moves down.
Then, to push the sheet feed tray 20, it is pushed in a state in which the retard roller 21 moves down, the retard roller 21 and the feed roller 6 do not come in contact with each other, and the sheet feed tray 20 is pushed into the image forming apparatus 1.
The convex portion is formed so that the tip 33 of the ratchet component 25 moves up in a state in which the sheet feed tray 20 is pushed into the image forming apparatus 1 to the end in the pushing direction and the sheet feed tray 20 is completely housed in the image forming apparatus 1.
Consequently, when the sheet feed tray 20 is completely housed in the image forming apparatus 1, the ratchet component 25 moves up and the retard roller 21 rises, so that the feed roller 6 and the retard roller 21 are placed in the nip state.
Next, a protective cover for holding the assembly with which the retard roller 21 placed in the sheet feed tray 20 is integrated will be discussed with reference to
As shown in
The finger insertion hole 28 is formed by providing a notch in the sheet feed tray 20 and is shaped for allowing a finger to be inserted, as shown in
When a finger is inserted into the finger insertion hole 28 of the sheet feed tray 20 and the protective cover 27 is opened, the protective cover 27 rotates with the joint part to the sheet feed tray 20 as an axis and pops up, enabling the user to take out the assembly 22.
The rotation axis of the protective cover 27 points in the perpendicular direction to the sheet conveying direction.
When the protective cover 27 is thus opened, the user is enabled to take out the assembly 22; the assembly 22 is taken out upward as shown in
A spring 29 is placed in the protective cover 27 and is joined to the sheet feed tray 20.
The spring 29 is placed in a state in which it adds a force in a direction opposite to the direction of opening the protective cover 27 with a finger inserted from the finger insertion hole 28, namely, in the direction of closing the protective cover as shown in
When the finger inserted into the finger insertion hole 28 is pulled out from the finger insertion hole 28, the protective cover 27 opened as shown in
The finger is pulled out from the finger insertion hole 28, whereby the protective cover 27 is automatically closed by the spring 29. Thus, when the sheet feed tray 20 is pushed into the image forming apparatus 1, a collision between the protective cover 27 and the front cover of the image forming apparatus 1 caused by forgetting about closing the protective cover 27 is prevented.
Thus, the assembly 22 placed in the sheet feed tray 20 is easily replaced as a finger is inserted from the finger insertion hole 28 and the protective cover 27 is opened.
Since abrasion of the retard roller 21 is intense, easy replacing of the assembly 22 is convenient for the user.
Thus, when the retard roller 21 is placed in the sheet feed tray 20, the sheet feed tray 20 can be placed in and removed from the image forming apparatus 1 and thus the retard roller 21 integrated with the assembly 22 is easy to replace.
Next, the structure of the image forming apparatus 1 in which the sheet feed tray 20 is housed will be discussed with reference to
As shown in
The protective cover 27 of the sheet feed tray 20 forms the chute shape and a component 30 formed with the chute shape is placed in the image forming apparatus 1 of the sheet conveying destination of the protective cover 27.
The chute shape for conveying a sheet to the print engine 7 is formed not only in the protective cover 27, but also in the sheet feed tray 20 in the opposite direction to the tray drawing-out direction of the protective cover (reference number 1101).
The chute shape projects upward so as to introduce a sheet upward for the purpose of conveying the sheet to the upward print engine.
However, the chute shape of the sheet feed tray 20 of the image forming apparatus 1 is formed so that a part of the chute shape of the back side (the side in the opposite direction to the tray drawing-out direction) of the image forming apparatus 1 is formed on the main body side of the image forming apparatus 1 (reference number 1102).
That is, as indicated by the reference number 1102 in
Thus, the back side portion of the sheet feed tray 20 is made lower than others (reference number 1102).
Next, the chute shape made lower of the sheet feed tray 20 when the sheet feed tray 20 is drawn out from the image forming apparatus 1 will be discussed with reference to
As shown in
Thus, when the sheet feed tray 20 is separated from the image forming apparatus 1, the projecting chute shape of the sheet feed tray 20 is prevented from coming in contact with the image forming apparatus 1 leading to occurrence of a flaw and damage to the components.
This means that interference between the projecting chute shape of the sheet feed tray 20 and the image forming apparatus 1 is eliminated.
To separate the sheet feed tray 20 from the image forming apparatus 1, the user draws out the sheet feed tray 20 from the image forming apparatus 1 to the end along the drawing-out rail and last lifts up the sheet feed tray 20 to separate from the image forming apparatus 1.
If the back side of the sheet feed tray 20 is low, when the sheet feed tray 20 is lifted up, it is prevented from coming in contact with the image forming apparatus 1.
Next, how the sheet feed tray 20 is separated from the image forming apparatus 1 will be discussed with reference to
To separate the sheet feed tray 20 from the image forming apparatus 1, the user draws out the sheet feed tray 20 to the end in the drawing-out direction from the image forming apparatus 1 and then lifts up the sheet feed tray 20, as shown in
When the sheet feed tray 20 is lifted up, the chute portion on the back side of the sheet feed tray 20 is low (reference number 1301) and thus does not come in contact with any component of the front cover, etc., of the image forming apparatus 1 (reference number 1302), as shown in
Then, the user separates the lifted-up sheet feed tray 20 from the image forming apparatus 1.
The sheet feed tray 20 has been described as a sheet feed tray such that the tip 33 of the ratchet component 25 placed in the sheet feed tray 20 is moved down by the convex portion 9 placed in the main body of the image forming apparatus 1 when the sheet feed tray 20 is drawn out or is pushed into the image forming apparatus 1. However, the sheet feed tray 20 can also be configured so that the tip 33 of the ratchet component 25 is moved down by operation of a handle for drawing out the sheet feed tray 20.
Next, the sheet feed tray 20 configured so that the tip 33 of the ratchet component 25 is moved down by operation of a handle 31 for drawing out the sheet feed tray 20 will be discussed with reference to
As shown in
As shown in
As the user pulls the handle 31 in the tray drawing-out direction, the component 32 moves in the tray drawing-out direction.
As the component 32 moves in the tray drawing-out direction, it moves down the tip 33 of the ratchet component 25.
As the component 32 moves in the tray drawing-out direction, it causes the rotation component 23 to make a rotation move with a supporting point as an axis.
The assembly 22 is an assembly containing the retard roller 21 is placed so as to make a rotation move up and down with a supporting point as an axis with the rotation move of the rotation component 23.
Next, motion of the components in the sheet feed tray 20 having the handle 31 will be discussed with reference to
In the sheet feed tray 20 having the handle 31, if the handle 31 is pulled in the tray drawing-out direction from the state in which the sheet feed tray 20 is completely housed in the image forming apparatus 1 and the retard roller 21 and the feed roller 6 are in the nip state as shown in
When the component 32 is moved in the tray drawing-out direction, the rotation component 23 makes a rotation move, the assembly 22 falls, and the tip 33 of the ratchet component 25 also falls. Consequently, the nip state of the feed roller 6 and the retard roller 21 is released as shown in
Thus, in the sheet feed tray 20 having the handle 31, the handle 31 is pulled in the tray drawing-out direction, whereby the nip state of the feed roller 6 and the retard roller 21 is released, so that when the sheet feed tray 20 is drawn out from the state in which the sheet feed tray 20 is completely housed in the image forming apparatus 1, the handle 31 is pulled in the tray drawing-out direction.
The invention can be used for a feeder and an image forming apparatus.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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