The present disclosure relates to a feeding apparatus in an image forming apparatus, such as a copier or a printer, and a method for the feeding apparatus.
In image forming apparatuses, such as copiers and printers, users can specify a sheet size different from the size of sheets in a sheet feed port, such as a cassette.
Japanese Patent Laid-Open No. 2015-139931 discloses an image forming apparatus having a configuration in which its cassette has regulating plates that regulate the position of sheets accommodated therein and the size of the sheets is detected from the position of the regulating plates. The image forming apparatus disclosed in Japanese Patent Laid-Open No. 2015-139931 is controlled not to perform an image forming operation when the sheet size detected from the position of the regulating plates is not included in a sheet size group specified by the user.
However, with the control disclosed in Japanese Patent Laid-Open No. 2015-139931, there is a possibility that the image forming operation is not started when the position of the regulating plate is deviated from the sheets in the cassette even if the size of sheets contained in the cassette and the sheet size specified by the user are the same. Because of such a possibility, there is a need for executing the image forming operation even if the sheet size specified by the user and the sheet size detected from the position of the regulating plate differ. In the case where the specified sheet size is indefinite, such as a universal mode, the control disclosed in Japanese Patent Laid-Open No. 2015-139931 is not applicable at all.
To deal with a wide variety of types of sheet, a configuration for feeding sheets with high stiffness, such as cardboard, without delay has been required in recent years. As image forming apparatuses have become compact, the curvature of the conveying path has increased, and the shape has become complicated. For those reasons, the load applied to a sheet feeding roller for feeding sheets from the cassette has become larger than before. This leads to a tendency to assist the conveyance of sheets by rotating the sheet feeding roller until just before the trailing end of the sheet passes through the sheet feeding roller.
In this configuration, if the size of sheets contained in the cassette is smaller than a sheet size specified by the user, there is a possibility that after the first sheet is fed from the cassette, the second sheet is also fed to the middle because the rotation time of the sheet feeding roller is long. This can cause a sheet jam, thus decreasing the usability. In contrast, in the case where the size of sheets contained in the cassette is larger than a sheet size specified by the user, the rotation time of the sheet feeding roller is short. This results in a shortage of sheet assist force, causing the conveyance of sheets to stop halfway. This can also cause a sheet jam, thus decreasing the usability.
The present disclosure provides a feeding apparatus in which a sheet jam due to a difference between a specified sheet size and the size of sheets placed on a placement unit is reduced to increase the usability, as well as a method for the feeding apparatus.
According to an aspect of the present disclosure, a feeding apparatus includes a placement unit on which a recording material is to be placed, a feeding rotating member configured to feed the recording material placed on the placement unit, a regulating plate configured to regulate a position of an upstream end of the recording material placed on the placement unit in a direction of feeding by the feeding rotating member, a detecting unit configured to detect a size of the recording material from a position of the regulating plate, and a control unit configured to change duration of execution of a recording-material feeding operation performed by the feeding rotating member based on the size of the recording material detected by the detecting unit and a size of the recording material specified in advance by a user.
Further features of the present invention will become apparent from the following description of embodiments with reference to the attached drawings.
The outline of an image forming apparatus according to a first embodiment will be described with reference to
A laser beam printer 100 (hereinafter depicted as “printer 100”) illustrated in
The printer 100 includes a photosensitive drum 5 serving as an image bearing member, a charging unit 7, a developing unit 8, and a primary transfer roller 4 for each of yellow (Y), magenta (M), cyan (C), and black (K) stations. In
The photosensitive drums 5 each have a configuration in which an organic photoconductor layer is applied on the outer periphery of an aluminum cylinder. The photosensitive drums 5 are rotated when a driving force from a drum motor (see
During image formation, the intermediate transfer belt 12 is rotating counterclockwise in a state in which it is in contact with the photosensitive drums 5. The toner images formed on the photosensitive drums 5 by the developing rollers 8R are superposed on the intermediate transfer belt 12 by a primary transfer bias applied by the primary transfer rollers 4. The color toner image transferred to the intermediate transfer belt 12 is then transferred to the sheet P at a transfer nip formed between a secondary transfer roller 9 and a facing roller 18 by a secondary transfer bias applied to the secondary transfer roller 9. The primary transfer rollers 4 and the secondary transfer roller 9 rotate with the rotation of the intermediate transfer belt 12.
A sheet feed cassette 1 (placement unit) is one of sheet feed ports in which sheets P can be held (placed), which can hold a variety of sizes of sheets. The sheets P held in the sheet feed cassette 1 are each fed by a pickup roller 32 and a sheet feeding roller 33 (collectively referred to as “feeding rotating member”) into a drawing roller pair 34. Thereafter, the sheet P is conveyed by a registration roller pair 3. The registration roller pair 3 conveys the sheet P to the transfer nip at the same timing as the color toner image formed on the intermediate transfer belt 12. The details of the operation for feeding the sheet P from the sheet feed cassette 1 will be described later. A sheet detection sensor 59 is a sensor for detecting whether sheets P are held in the sheet feed cassette 1.
A fixing unit 13 is used to fix the transferred color toner image to the sheet P while conveying the sheet P and includes a fixing roller 14 for heating the sheet P and a pressing roller 15 for pressing the sheet P into contact with the fixing roller 14. The fixing roller 14 and the pressing roller 15 each have a hollow. The fixing roller 14 includes a heater and a sensor for measuring the temperature. The heater is controlled to a temperature suitable for fixing the toner image. The sheet P that bears the color toner image is conveyed by the fixing roller 14 and the pressing roller 15, during which the toner is fixed to the surface of the sheet P by application of heat and pressure. The sheet P to which the toner image is fixed is discharged to an output tray 27 by a discharge roller 31, and the image forming operation ends.
Next, the general system configuration of the control unit of the printer 100 will be described with reference to a block diagram in
The control unit 201 receives image information and a printing instruction from the host computer 200 and analyzes the received image information to convert the image information to bit data. The control unit 201 transmits a printing reservation command, a printing start command, and a video signal to the engine control unit 203 via the video interface 204. The CPU 205 of the engine control unit 203 operates various actuators based on information obtained from various sensors to complete the image forming operation. Examples of the various sensors include a regulating-plate detecting mechanism 57 and the sheet detection sensor 59. Examples of the various actuators include an intermediate transfer belt motor 211, a monochrome drum motor 212, a color drum motor 213, a sheet conveying motor 215, and a sheet feeding clutch 216. The CPU 205 includes a ROM 206 that stores program codes and data and a RAM 207 for use in temporary data storage.
The intermediate transfer belt motor 211 drives the facing roller 18 to rotate the intermediate transfer belt 12. The monochrome drum motor 212 drives the photosensitive drum 5K to rotate it. The color drum motor 213 drives the individual photosensitive drums 5Y, 5M, and 5C to rotate them.
The regulating-plate detecting mechanism 57 outputs positional information on a trailing-end regulating plate 42 (see
Feeding Operation from Sheet Feed Cassette
Next, the operation of conveying the sheets P from the sheet feed cassette 1 performed by the sheet-conveyance control unit 221 will be described with reference to
In the present embodiment, the distance corresponding to the interval from timing T1 at which feeding of the sheet P is started to timing T3 at which the leading end of the sheet P reaches the drawing roller pair 34 is 60 millimeters (mm). The distance corresponding to the interval from timing T3 at which the leading end of the sheet P reaches the drawing roller pair 34 to timing T4 at which the leading end of the sheet P reaches the registration roller pair 3 is 20 mm. The length of minimum sheets that the printer 100 can print is 148 mm, which is set based on the longest distance of the distances between the rollers.
Next, the configuration of the sheet feed cassette 1 will be described with reference to
Side-edge regulating plates 40 and 41 are used to regulate the position of the sheets P in the widthwise direction of the sheets P (in a direction perpendicular to the feeding direction). The trailing-end regulating plate 42 is used to regulate the position of the sheets P in the longitudinal direction of the sheets P (in the feeding direction). The side-edge regulating plates 40 and 41 are operatively movable along the width of the sheets P. The trailing-end regulating plate 42 is movable along the length of the sheets P. When setting the sheets P in the sheet feed cassette 1, the user moves the positions of the side-edge regulating plates 40 and 41 and the trailing-end regulating plate 42 so that the side-edge regulating plates 40 and 41 and the trailing-end regulating plate 42 fit the ends of the sheets P. This allows the contained sheets P to be evened up, allowing the sheets P to be fed from the sheet feed cassette 1 without skew and delay.
A transmission member 43 is used to transmit the position of the trailing-end regulating plate 42. When the user changes the position of the trailing-end regulating plate 42, the position of the transmission member 43 changes via link mechanisms 46 and 47. As illustrated in
A transmission member 44 is used to transmit the positions of the side-edge regulating plates 40 and 41. When the user changes the position of the side-edge regulating plate 41, the cassette contact piece 55 rotates. As illustrated in
When the sheet feed cassette 1 is mounted to the main body of the printer 100 by the user, the regulating-plate detecting mechanisms 57 and 58 respectively detect the recesses and protrusions of the transmission member 43 and the transmission member 44 to detect the positions of the side-edge regulating plates 40 and 41 and the trailing-end regulating plate 42. The sheet detection sensor 59 is used to detect the sheets P contained in the sheet feed cassette 1 and includes a photo interrupter 60 and a sensor flag 61.
The relationship between values detected by the regulating-plate detecting mechanism 57 and the position of the trailing-end regulating plate 42 of the sheet feed cassette 1 will be described with reference to
For example, in the range 1101, the output values of the regulating-plate detecting mechanism 57 are switch 70: OFF and switch 71: ON, and the minimum size and the maximum size of the sheet P corresponding to the range 1101 are respectively 148.0 mm and 277.9 mm. In the range 1102, the output values of the regulating-plate detecting mechanism 57 are switch 70: OFF and switch 71: OFF, and the minimum size and the maximum size of the sheet P corresponding to the range 1102 are respectively 278.0 mm and 289.9 mm. In the range 1103, the output values of the regulating-plate detecting mechanism 57 are switch 70: ON and switch 71: OFF, and the minimum size and the maximum size of the sheet P corresponding to the range 1103 are respectively 290.0 mm and 305.9 mm. In range 1104, the output values of the regulating-plate detecting mechanism 57 are switch 70: ON and switch 71: ON, and the minimum size and the maximum size of the sheet P corresponding to the range 1104 are respectively 306.0 mm and 457.0 mm.
The sheet-size detecting unit 220 determines which of the ranges 1101 to 1104 the trailing-end regulating plate 42 is located in from the output signals from the switches 70 and 71 to determine the size range of the sheets P. The details of a method for setting the size ranges (the minimum size and the maximum size) of the sheets P, listed in
Printing of a document that the user created on the host computer 200 is started via a printer driver, and a printing instruction set by the printer driver and image information on the document are transmitted to the control unit 201.
Referring to
The thus-specified sheet size is notified as a printing instruction to the control unit 201. The control unit 201 notifies the engine control unit 203 of the sheet width information set by the driver as width information on the sheets P to be fed in the printer and the sheet height information as length information on the sheets P. In the case where Universal 1004 is specified, a code indicating “indefinite” is transmitted together with the width information and the length information to the engine control unit 203. In the case where Free size 1005 is specified, the width entered in the width entry field 1007 as width information and the height entered as length information in the height entry field 1008 are transmitted. In the case where a standard size is selected, a width and a length corresponding to the standard size are transmitted. The CPU 205 stores the width information and the length information received via the video interface 204 in the RAM 207.
Referring to
However, the curvatures of bent portions of the conveying path tend to increase to reduce the size of the apparatus. This requires assisting the conveyance at the upstream side with the pickup roller 32 and the sheet feeding roller 33 also after the leading end of the sheet P is nipped by the registration roller pair 3. For that reason, the sheet feeding clutch 216 is continuously driven as long as possible while sheets P are fed.
In Universal 1004, which is provided for the convenience of the user, sheets P of any length may be placed in the sheet feed cassette 1, and a code indicating “indefinite” is transmitted as sheet size information to the engine control unit 203. Therefore, the CPU 205 operates assuming that sheets P of a maximum length that can be printed by the printer 100 are placed.
Suppose that the sheet feeding clutch 216 is driven until the sheet P is conveyed 457 mm corresponding to the maximum length in order to assist in conveying the sheet P. In this case, when sheets P of a length of, for example, 420 mm, are contained in the sheet feed cassette 1, the next sheet P is conveyed 37 mm in the feeding operation for one page, causing a sheet jam. In the case of Free size 1005, the user sets the length of the sheet P, so that the length information that the CPU 205 receives and the length of the sheets P contained in the sheet feed cassette 1 can differ due to a setting error or the like, causing the issue that the sheets P cannot be fed correctly.
Sheet conveyance control using the sheet feeding clutch 216 in the present disclosure will be described with reference to the flowchart in
When a print job is started, in step 1101 (hereinafter referred to as S1101), the CPU 205 obtains output values from the switches 70 and 71 of the regulating-plate detecting mechanism 57 as the positional information on the trailing-end regulating plate 42 of the sheet feed cassette 1. Next in S1102, the CPU 205 drives the sheet conveying motor 215 and proceeds to S1103. In S1103, the CPU 205 detects whether sheets P are contained in the sheet feed cassette 1 using the sheet detection sensor 59. If sheets P are not contained, the process proceeds to S1112, and the CPU 205 stops the sheet conveying motor 215 to terminate the print job. If sheet P are contained, the process proceeds to S1104, and the CPU 205 obtains sheet length information, which is specified by the user on the page setting screen in
If in S1105 the sheet length information is “indefinite”, then in S1106 the CPU 205 determines the time during which the sheet feeding clutch 216 is to be driven. To determine the driving time, the CPU 205 uses a sheet-feeding-clutch driving distance table 1 illustrated in
In the case of switch 70: OFF and switch 71: ON, the CPU 205 determines the conveying time for the distance of 148.0 mm corresponding to the minimum size in the range 1101 illustrated in
If in S1105 the sheet length information is not “indefinite”, then in S1107 the CPU 205 determines the time during which the sheet feeding clutch 216 is to be driven. To determine the driving time, the CPU 205 uses a sheet-feeding-clutch driving distance table 2 illustrated in
In the case of switch 70: OFF and switch 71: ON, if the specified sheet length is within the range from 148.0 mm to 277.9 mm, the CPU 205 determines the conveying time for the specified sheet length as the sheet-feeding-clutch driving time. If the specified sheet length is 278.0 mm or more, the CPU 205 determines that the user specified an incorrect sheet length. This is because the specified sheet length exceeds the position of the trailing-end regulating plate 42, so that the sheet P cannot be physically accommodated in the sheet feed cassette 1. The CPU 205 determines the conveying time for the distance of 148.0 mm corresponding to the minimum size in the range 1101 in
In the case of switch 70: OFF and switch 71: OFF, if the specified sheet length is within the range from 148.0 mm to 289.9 mm, the CPU 205 determines the conveying time for the specified sheet length as the sheet-feeding-clutch driving time. If the specified sheet length is 290.0 mm or more, the CPU 205 determines that the user specified an incorrect sheet length. This is because the specified sheet length exceeds the position of the trailing-end regulating plate 42, so that the sheets P cannot be physically accommodated in the sheet feed cassette 1. The CPU 205 determines the conveying time for the distance of 278.0 mm corresponding to the minimum size in the range 1102 in
In the case of switch 70: ON and switch 71: OFF, if the specified sheet length is within the range from 148.0 mm to 305.9 mm, the CPU 205 determines the conveying time for the specified sheet length as the sheet-feeding-clutch driving time. If the specified sheet length is 306.0 mm or more, the CPU 205 determines that the user specified an incorrect sheet length. This is because the specified sheet length exceeds the position of the trailing-end regulating plate 42, so that the sheets P cannot be physically accommodated in the sheet feed cassette 1. The CPU 205 determines the conveying time for the distance of 290.0 mm corresponding to the minimum size in the range 1103 in
In the case of switch 70: ON and switch 71: ON, the CPU 205 determines the conveying time for the specified sheet length as the sheet-feeding-clutch driving time.
Since the values listed in the tables in
Next, in S1108, the CPU 205 starts to drive the sheet feeding clutch 216, and in S1109, the CPU 205 waits for the time determined in S1106 or S1107 to elapse. After the time elapses, the process proceeds to S1110, in which the CPU 205 stops the driving of the sheet feeding clutch 216. In S1111, the CPU 205 determines whether a request to feed a sheet P for the next page has been issued. If the request has been issued, the process proceeds to S1103, and the sheet feeding operation is repeated. If the request has not been issued, the process proceeds to S1112, in which the sheet conveying motor 215 is stopped to terminate the print job.
A method for setting the size range (minimum size and maximum size) of the sheet P listed in
First, the maximum size corresponding to the position of the trailing-end regulating plate 42 in
The minimum size in the range 1101 corresponds to the length of smallest sheets P that can be printed by the printer 100. This is set based on the longest distance among the distances between the rollers, as described above. The minimum size in the range 1102 is set based on the following idea. When the trailing-end regulating plate 42 is in the range 1102, the sheets P of the lengths from 278.0 mm to 289.9 mm can be newly accommodated in addition to the that in the case of range 1101. If the sheets P of the length in this range are fed, for example, for the sheet-feeding-clutch driving time for the distance of 148.0 mm, the sheets P can stagnate halfway because of insufficient assisting force, causing a sheet jam. For that reason, the minimum size in the range 1102 is set to 278.0 mm to sufficiently assist the sheets P in the range of 278.0 mm to 289.9 mm in length. The range 1103 and subsequent ranges are also set based on the same idea.
Thus, in the present embodiment, when the specified sheet length is “indefinite”, the sheet-feeding-clutch driving distance table 1 illustrated in
If the specified sheet length is not “indefinite”, in the present embodiment, the sheet-feeding-clutch driving distance table 2 illustrated in
The present embodiment provides a feeding apparatus in which a sheet jam due to a difference between a specified sheet size and the size of sheets placed on a placement unit is reduced to increase the usability.
In the present embodiment, the sheet-feeding-clutch driving time illustrated in
In a second embodiment, it is determined whether to place importance on the conveyance assisting force of the pickup roller 32 and the sheet feeding roller 33 based on the environment information around the printer 100 and information on the type of the sheets P, and a table for determining the sheet-feeding-clutch driving time is selected. Descriptions of principal parts are the same as those in the first embodiment, and differences from the first embodiment will be described herein.
The outline of an image forming apparatus according to the present embodiment will be described with reference to
A difference from the printer 100 of the first embodiment is that an environment sensor 39 and a media sensor 45 are newly provided. The environment sensor 39 is a sensor for detecting environment information on the place where the printer 100 is installed, such as the temperature and humidity. The media sensor 45 is a sensor for detecting information on the type of the sheets P and is disposed on the conveying path of the sheets P. Examples of the type of the sheets P include the thickness and the basis weight of the sheet P. The thickness of the sheet P can be determined using a sensor configuration in which the surface of the sheet P is irradiated with light, and the light that has passed through the sheet P is received. The basis weight of the sheet P can be determined using a sensor configuration in which the surface of the sheet P is irradiated with ultrasonic waves and the ultrasonic waves that are attenuated via the sheet P is received.
Next, the general system configuration of the control unit of the printer 100 will be described with reference to a block diagram in
The environment sensor 39 detects temperature data and humidity data, which is environment information, and outputs the data to the CPU 205. An environment detecting unit 222 determines ambient environment during printing from the output from the environment sensor 39. The CPU 205 corrects various voltages (a transfer bias and so on) for image formation based on the detection result from the environment sensor 39. The media sensor 45 detects information on the type of the sheets P, that is, data on the amount of light transmitted and data on the amplitude of attenuated ultrasonic waves, and outputs the data to the CPU 205. The CPU 205 determines the type of the sheets P from the detection result from the media sensor 45 and changes image forming conditions, such as a transfer bias and a fixing temperature, according to the determined type.
The configuration of the environment sensor 39 will be described with reference to
The environment detecting unit 222 calculates the amount of moisture content in the air from a saturated water vapor content based on the temperature data stored in the RAM 207 and relative humidity obtained from the humidity data using the following expression.
Moisture content in the air[g/m3]=Saturated water vapor content[g/m3]×Relative humidity[%]
The calculated moisture content in the air is stored in the RAM 207 and is used for sheet feeding control, described later.
Specification of the size of the sheets P will be described with reference to
The thus-specified sheet size is notified as a printing instruction to the control unit 201. The control unit 201 notifies the engine control unit 203 of the sheet width information set by the driver as width information on the sheets P to be fed in the printer and the sheet height information as length information on the sheets P. In the case where Free size 1605 is specified, the width entered in the width entry field 1007 as width information and the height entered as length information in the height entry field 1008 are transmitted. In the case where a standard size is selected, a width and a length corresponding to the standard size are transmitted. The CPU 205 stores the width information and the length information received via the video interface 204 in the RAM 207.
A page source screen 1610 in
Sheet conveyance control using the sheet feeding clutch 216 in the present disclosure will be described with reference to the flowchart in
In the second embodiment, it is determined whether assist of the conveyance using the pickup roller 32 and the sheet feeding roller 33 is necessary from the environment information and the information on the type of the sheets P, and the driving time of the sheet feeding clutch is determined. In the present embodiment, in the case where the sheets P have a large basis weight or thickness or in an environment where the moisture content in the air is low, it is determined that assist of the conveyance is necessary because the sheets P possess high stiffness.
When a print job is started, in step 1701 (hereinafter referred to as S1701), the CPU 205 obtains output values from the switches 70 and 71 of the regulating-plate detecting mechanism 57 as the positional information on the trailing-end regulating plate 42 of the sheet feed cassette 1. Next in S1702, the CPU 205 drives the sheet conveying motor 215 and proceeds to S1703. In S1703, the CPU 205 detects whether sheets P are contained in the sheet feed cassette 1 using the sheet detection sensor 59. If sheets P are not contained, the process proceeds to S1713, and the CPU 205 stops the sheet conveying motor 215 to terminate the print job. If sheets P are contained, the process proceeds to S1704, and the CPU 205 obtains sheet length information, which is specified by the user on the page setting screen 1601 in
Next, in S1708, the CPU 205 determines the sheet-feeding-clutch driving time from the selected sheet-feeding-clutch driving distance table, the output values from the switch 70 and the switch 71, and the specified sheet length information. Next, in S1709, the CPU 205 starts to drive the sheet feeding clutch 216, and in S1710, the CPU 205 waits for the time determined in S1708 to elapse. After the time elapses, the process proceeds to S1711, in which the CPU 205 stops the driving of the sheet feeding clutch 216. In S1712, the CPU 205 determines whether a request to feed a sheet P for the next page has been issued. If the request has been issued, the process proceeds to S1703, and the sheet feeding operation is repeated. If the request has not been issued, the process proceeds to S1713, in which the sheet conveying motor 215 is stopped to terminate the print job.
The reason why the tables are selected as in
When the moisture content in the air is large, it is conceivable that the sheets P contained in the sheet feed cassette 1 may have a high moisture content. Since the moist sheets P have low stiffness, the CPU 205 determines that assist of conveyance is not necessary. Therefore, the CPU 205 selects the sheet-feeding-clutch driving distance table 1 illustrated in
Thus, the present embodiment has the following beneficial effects in addition to the beneficial effects of the first embodiment. In other words, the present embodiment reduces jamming of the sheets P while keeping the sheets P conveying force by using environment information and information on the type of the sheets P.
In the first and second embodiments, the time during which the feeding operation of the pickup roller 32 and the sheet feeding roller 33 is executed is changed by changing the driving time of the sheet feeding clutch 216. The present disclosure is not limited to the above. The driving time of the sheet conveying motor 215 may be changed. In other words, the CPU 205 stops the driving of the sheet conveying motor 215 at a timing at which the time obtained from the table illustrated in
In the first and second embodiments, the information on the type of the sheets P may be obtained by the user inputting it on an operation panel (not illustrated) provided on the printer 100.
While the first and second embodiments illustrate the image forming apparatus by way of example, a feeding apparatus to which the present disclosure is applied is not limited to the above. The present disclosure may also be applied to an optional sheet feeding apparatus that is detachably mounted to an image forming apparatus.
While first and second embodiments illustrate the laser beam printer by way of example, the image forming apparatus to which the present disclosure is not limited to the above. The present disclosure may also be applied to printers or copiers of other printing systems, such as an inkjet printer.
While the present invention has been described with reference to embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. The scope of the following claims is to be accorded the broadest interpretation to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-128952 filed Jun. 30, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-128952 | Jun 2017 | JP | national |