1. Technical Field
The present invention relates to a feeding cassette comprising a cassette body that can hold many recording media in a stacked state, an edge guide that guides left and right side edges of the recording media held in the cassette body, and a hopper that pushes up the recording media held in the cassette body; and a recording apparatus to which the feeding cassette can be mounted.
Further, the present invention relates to a liquid ejecting apparatus, such as an ink jet recording apparatus, that discharges, that is, ejects a liquid, such as ink, from its head, and causes the liquid to adhere to a recording medium, that is, a liquid ejection medium; and to a feeding cassette that can be mounted to the liquid ejecting apparatus.
Here, the liquid ejecting apparatus refers, not only to recording apparatuses, such as a printer, a plotter, a copying machine, and a facsimile, that use an ink jet recording head and that discharge ink from the recording head to perform recording on a recording medium, but also to an apparatus that ejects, in place of the ink, a liquid corresponding to the intended use onto a liquid ejection medium, corresponding to a recording medium, from a liquid ejecting head, corresponding to the recording head, to adhere the liquid to the liquid ejection medium.
In addition to the recording head, examples of the liquid ejecting head include a coloring-material ejecting head used in manufacturing a color filter of, for example, a liquid crystal display; an electrode-material (conductive paste) ejecting head used in forming electrodes in, for example, an organic EL display or a surface-emitting display (FED); a bio-organic-material ejecting head used in manufacturing a biochip; and a sample ejecting head serving as a precision pipette.
2. Related Art
As indicated in the following Patent Document 1, a related feeding cassette comprises a cassette body, whose bottom face and front end face, back end face and left and right side faces are closed, and whose top face is open; and a top cover provided so as to cover the open top face of the cassette body. An opening having a relatively large diameter is provided in the bottom face of the cassette body, and entrance of a portion of a hopper into the opening from therebelow causes a recording medium held in the cassette body to be pushed up towards a feeding roller, so that feeding can be performed. A movable edge guide that is slidable in the widthwise and lengthwise direction of the cassette body is provided on the bottom face of the cassette body so that recording media of various sizes can be used.
Adjustment of the position of the edge guide is performed by a user side; and, each time a user replenishes or replaces a recording medium, the user unlocks the edge guide and moves the edge guide in an enlargement direction or a contraction direction, to lock the edge guide along the left and right side edges and the back end edge of a recording medium that is newly replaced. However, since variations occur in the precision with which the positions of the edge guide is adjusted depending upon a user, the position of the edge guide is not stable, as a result of which the recording medium may not be properly fed.
In addition, in the related feeding cassette, structurally speaking, a gap is formed between the inner wall surface of the top cover and the top end face of the edge guide. Therefore, when the recording medium pushed upward by the hopper reaches the gap, it separates from a guide surface of the edge guide, thereby causing the orientation of the recording medium to become unstable, as a result of which skewing (tilting of the recording medium) tends to occurs.
[Patent Document 1] Japanese Unexamined Patent Application Publication No. 62-65839
An object of the present invention is to provide an easy-to-handle feeding cassette which, regardless of the number of stacked recording media and raising/lowering positions of a hopper, can hold a recording medium in a stable orientation, and prevent improper feeding of the recording medium caused by positional displacement of an edge guide; and, for example, a recording apparatus to which the feeding cassette can be mounted.
To this end, a feeding cassette according to a first embodiment of the present invention comprises a cassette body capable of holding many recording media in a stacked state, an edge guide that guides left and right side edges of the recording media held in the cassette body, and a hopper that pushes up the recording media held in the cassette body, wherein the edge guide is provided so as to protrude downward with respect to an inner wall surface of a top face of the cassette body.
According to the first embodiment of the present invention, since the edge guide is provided at the top face side of the cassette body, a gap existing between the top end surface of the edge guide and the inner wall surface of the top cover of the related feeding cassette does not exist. Therefore, even if the recording medium is pushed upward by the hopper, the left and right side edges of the recording medium are held by the edge guide, so that the orientation of the recording medium is stabilized, as a result of which proper feeding of the recording medium is executed.
A feeding cassette according to a second embodiment of the present invention comprises a cassette body having a top face, a front end face, a back end face, a left side face, and a right side face integrally formed, having an open bottom face, and capable of holding many recording media; a hopper provided at the cassette body as a structural member forming the bottom face, supporting the recording media held in the cassette body, capable of swinging with a back end as a swing fulcrum, and pushing up the recording media from below by the swinging; an opening provided in the top face at the front-end-face side of the cassette body; and an edge guide protruding downward with respect to an inner wall surface of the top face of the cassette body, and guiding left and right side edges of the recording media.
In addition to providing the operational advantages that are similar to those of the first embodiment, the second embodiment of the present invention is such that, since the swingable structure of the hopper causes the recording medium to reciprocate (move vertically) while it is placed flat on the hopper, the recording medium is guided by the guide edge, so that its orientation is further stabilized, thereby making it possible to realize a more proper feeding operation.
In the first embodiment or the second embodiment, in a feeding cassette according to a third embodiment of the present invention, the edge guide is provided in a fixed state in accordance with a size of the recording media held in the cassette body.
According to the third embodiment of the present invention, it is possible to save the trouble of adjusting the position of the edge guide in accordance with the size of the recording medium that is used, so that positional displacement of the edge guide occurring in the related art due to the positional adjustment no longer occurs, thereby stabilizing and making proper the feeding state of the recording medium.
In the third embodiment, in a feeding cassette according to a fourth embodiment of the present invention, the hopper is formed with a form corresponding to the size of the recording media held in the cassette body so as not to interfere with the edge guide.
According to the fourth embodiment of the present invention, since the edge guide does not interfere with the raising and lowering of the hopper, the hopper is smoothly raised and lowered. In addition, since the entire bottom surface of the recording medium set at the cassette body is supported by the hopper, the recording medium whose stable orientation is maintained is pushed towards and against the feeding roller, so that proper feeding is realized.
In the third embodiment or the fourth embodiment, in a feeding cassette according to a fifth embodiment of the present invention, a placement face of the hopper is formed so as to be positioned in an area interposed between guide surfaces of the edge guide.
According to the fifth embodiment of the present invention, since the left and right side edges of the recording media stacked in the cassette body are always held by the guide surface of the edge guide, the orientation of the recording media is always stable regardless of the raising/lowering position of the hopper, so that proper feeding of the recording media without skewing is realized.
In any one of the third to fifth embodiments, in a feeding cassette according to a sixth embodiment of the present invention, the edge guide is formed integrally with the cassette body, and a protruding end of the edge guide is formed flush with the open bottom face of the cassette body. Here, “flush with” in “the protruding end of the edge guide is formed flush with the open bottom face of the cassette body” does not strictly mean that it is flush with the face, on which the recording media are placed, of a structural member that forms the bottom surface of, for example, the hopper. It is set so that all the stacked recording media positioned from the highest level to the lowest level can be pushed smoothly upward in an area between opposing left and right guides, so that “flush with” need not strictly mean “match.”
According to the sixth embodiment of the present invention, since the number of parts and the assembly man-hours can be reduced, the parts costs and assembly costs of the feeding cassette can be reduced. In addition, since the edge guide operates as a reinforcing rib that reinforces the cassette body, the mechanical strength of the cassette body can be increased. Further, by making the protruding end of the edge guide flush with the bottom face of the cassette body, entry of dust from the outside is reduced, and the appearance of the feeding cassette is nice.
A recording apparatus according to a seventh embodiment of the present invention is a recording apparatus to which a feeding cassette is mountable, wherein the feeding cassette comprises a cassette body capable of holding many recording media in a stacked state, an edge guide that guides left and right side edges of the recording media held in the cassette body, and a hopper that pushes up the recording media held in the cassette body towards a feeding roller. The feeding cassette is the feeding cassette according to any one of the first to fifth embodiments.
According to the seventh embodiment of the present invention, it is possible to provide a recording apparatus to which the feeding cassette is mountable, the feeding cassette being an easy-to-handle feeding cassette which, regardless of the number of stacked recording media and raising/lowering positions of the hopper, can always maintain the recording media in a stable orientation, and prevent improper feeding of the recording media caused by positional displacement of the edge guide.
A liquid ejecting apparatus according to an eighth embodiment of the present invention is a liquid ejecting apparatus to which a feeding cassette is mountable, wherein the feeding cassette comprises a cassette body capable of holding many liquid ejection media in a stacked state, an edge guide that guides left and right side edges of the liquid ejection media held in the cassette body, and a hopper that pushes up the liquid ejection media held in the cassette body towards a feeding roller, and wherein the edge guide is provided so as to protrude downward with respect to an inner wall surface of a closed top face of the cassette body.
1 feeding cassette, 2 automatic feeding unit, 3 printer body (recording apparatus body), 5 upper-portion opening, 7 return lever, 14 feeding roller, 15 edge guide, 15A edge guide, 15B edge guide, 15C edge guide, 16 hopper, 16A hopper, 16B hopper, 16C hopper, 16D hopper, 18 rotatable shaft, 31 motor, 32 gear train, 33 unit holder, 35 hopper operating cam, 37 cassette guide, 38 cassette body, 39 front end face, 40 top face, 41 opening, 42 shutter, 43 back end face, 44 left side face, 45 right side face, 46 bottom face, 47 swing hole, 49 swing base end portion, 50 swing shaft, 52 elastic tongue, 54 engaging protrusion, 56 engaging pin, 58 left side plate, 59 right side plate, 60 engaging groove, 62 guide, 64 guide head, 65 cover plate, 66 elastic operating portion, 69 guide rib, 70 window, 74 swing free end, 75 opening, 78 cutaway portion, 79 stopper pawl, 81 window, 82 cutaway portion, 100 ink jet printer (recording apparatus) P sheet (recording medium), A closing direction, B opening direction, θ swing angle
A feeding cassette according to the invention of the application and a recording apparatus, which is an example of a liquid ejecting apparatus to which the feeding cassette can be mounted, according to the invention of the application will hereunder be described. First, a liquid ejecting apparatus according to the invention of the application, and an ink jet printer 100, serving as a best mode for realizing the recording apparatus which is an example of the liquid ejecting apparatus, will be taken up to generally describe the entire structure thereof.
In addition, recording media (may hereafter be simply referred to as sheets) P, which are examples of liquid ejection media held in the feeding cassette 1, are pushed upward by a pushing-up operation of a hopper 16 (
Related transporting rollers (not shown) comprising a pair of upper and lower transporting rollers, that is, a transporting driven roller and a transporting driving roller, are provided downstream from the feeding roller 14. The sheet P transported by the transporting rollers is guided to a recording position situated downstream in a sheet transportation direction (sub-scanning direction). A recording head (not shown), which is an example of a liquid ejecting head that discharges ink, which is an example of a liquid, onto and that performs direct recording on the sheet P, is positioned above the recording position. A platen (not shown) that supports the bottom surface of the sheet P is provided below the recording position, and defines a gap between the recording medium and the recording head, which is important to recording quality.
The recording head is installed at the lower surface of a carriage (not shown) that reciprocates in a main scanning direction perpendicular to the sub-scanning direction. The carriage is guided by a carriage guide shaft (not shown) provided in the main scanning direction, and receives driving force from an endless belt (not shown), provided in a tensioned state similarly in the main scanning direction, so as to reciprocate. Discharging rollers (not shown) comprising a pair of upper and lower discharging rollers, that is, a discharging driven roller and a discharging driving roller, are provided downstream in the sheet transportation direction from the recording position. The sheet P discharged by the discharging rollers is discharged to and stacked upon a placement face of a discharging stacker, which is an example of a liquid ejection medium receiver (not shown).
Next, the feeding cassette 1 according to the present invention that is mounted to the ink jet printer 100 having such a structure will be described in detail with reference to the drawings.
As shown in
The rotation of the rotatable shaft 18 is transmitted to a hopper operating cam 35 and to a rotatable shaft (not shown) of a return lever 7, through the gear train 32, the hopper operating cam 35 being mounted to an end of a hopper operating shaft (not shown). Therefore, the hopper 16 moves vertically at a predetermined timing in response to the rotation of the feeding roller 14, and the return lever 7 operates at a predetermined timing, so that a subsequent, double-fed sheet P is returned towards the feeding cassette 1. In addition, the unit holder 33 is provided with, for example, separating means (not shown) that separates the double-fed sheets P into the topmost sheet P, used for executing recording, and a subsequent sheet P, and a biasing member (such as a helical compression spring) that normally biases the hopper 16 towards the feeding roller 14.
Above the rear portion of the unit holder 33 of the automatic feeding unit 2, a cassette guide 37 whose cross-sectional form is substantially dented is provided in a standing manner obliquely towards the back. The feeding cassette 1 according to the present invention is mounted as a result of being guided by the inner wall surface of the cassette guide 37, and is held with its front side being lower than its back side by the cassette guide 37.
As shown in FIGS. 2 to 7, the feeding cassette 1 according to the embodiment comprises the cassette body 38, an edge guide 15 (
The cassette body 38 is a flat rectangular box-like container. In the embodiment, the top face 40, the front end face 39, a back end face 43, a left side face 44, and a left side face 45 are integrally formed, and a bottom face 46 is open, so that many sheets P can be held. As one distinctive structure of the present invention, three edge guides 15 are provided so as to protrude downward with respect to the inner wall surface of the top face 40 in the cassette body 38. In the description below, when the three edge guides 15 are to be distinguished and described, the edge guide that holds the left side edge of the sheet P is indicated by reference numeral 15A, the edge guide that holds the right side edge of the sheet P is indicated by reference numeral 15B, and the edge guide that holds the rear end edge of the sheet P is indicated by reference numeral 15C. The edge guide 15C need not be provided.
Swing holes 47 and 47 (
Engaging pins 56 are provided at the top portions of the respective elastic tongues 52 so as to protrude outward. The engaging pins 56 engage slotted engaging grooves 60 that are bent and formed in left and right side plates 58 and 59 of the shutter 42. Guides 62 (
In addition, guide ribs 69 (
In the embodiment, the edge guides 15 are integrally formed with the cassette body 38, the protruding ends of all of the edge guides 15A, 15B, and 15C are set so as to be substantially flush with the open bottom face 46 of the cassette body 38. The edge guides 15 are disposed in accordance with the size of the sheets P held in the cassette body 38. More specifically, when the sheets P are 4×6 inch size sheets, as shown in
When the sheets P are L-format-size sheets, as shown in
When the sheets P are card-size sheets, as shown in
When the sheets P are postcard-size sheets, as shown in
As shown in
A rectangular opening 75 (
More specifically, when the sheets P are 4×6 inch size sheets, as shown in
As shown in
As shown in
As shown in
As shown in FIGS. 2 to 5, the shutter 42 has a door-shaped cross section formed by the left side plate 58, the right side plate 59, and the cover plate 65. When the shutter 42 receives biasing force generated by contacting the guides 62 of the cassette body 38 and the elastic operating portions 66 of the shutter 42, the shutter 42 is normally positioned at an end portion in a direction A in which the opening 41 of the cassette body 38 is closed as shown in
In the embodiment, a rectangular cutaway portion 78 is provided in the central portion of the front end edge of the cover plate 65. In addition, by causing the feeding roller 14 to enter the cutaway portion 78, the feeding roller 14 can contact the topmost surface of the sheets P whose edges are pushed upward by the hopper 16.
Accordingly, in the embodiment, by providing the edge guides 15 so as to protrude downward from the inner wall surface of the top face 40 of the cassette body 38, the gap existing between the inner wall surface of the top cover and the top end face of the edge guide in the related art does not exist, so that, even if the hopper 16 reaches the raising end, the stability of the orientation of the sheet P is maintained. In addition, due to the disposition of the edge guides 15 in accordance with the size of the sheets P and the form of the hopper 16, it is possible to prevent variations in the positional adjustment of the edge guides 15 performed by a user, so that, for example, skewing of the sheets P during feeding can be prevented.
For example, the feeding cassette 1 and the recording apparatus 100 including the feeding cassette 1 according to the invention of the application have the basic structures described above. Obviously, for example, changes or omissions may be made in part of the structures within the range of the gist of the invention of the application. For example, the length, form, disposition, and number of the edge guides 15 may be changed as appropriate in accordance with differences in the size and form of the recording media P. In addition, it is possible to use various sheet sizes as a result of setting the size of the cassette body 38 to a maximum sheet size, such as a 4×6 inch size, and separately attaching an attachment that is attached to the cassette body 38.
Number | Date | Country | Kind |
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2006-271890 | Oct 2006 | JP | national |