The present application is a national phase entry under 35 U.S.C. § 371 of International Application No. PCT/SE2016/050953 filed Oct. 5, 2016, published in English, which claims priority from Swedish Application No. 1551301-3 filed Oct. 8, 2015, all of which are incorporated herein by reference.
The present invention generally relates to refining of lignocellulose-containing material, and more particularly to a center plate for a rotor in a pulp or fiber refiner, as well as a pulp or fiber refiner with a rotor comprising such a center plate.
A commonly used pulp or fiber refiner comprises a rotor unit and a stator unit (or alternatively, two rotor units) that are aligned along a common axis and facing each other, for grinding lignocellulose-containing material, such as wood chips, into pulp. The refining of the pulp/fiber is performed in a bounded area between the rotor unit, or rotor, and the stator unit, or stator.
The lignocellulose-containing material should be fed through the refiner as evenly as possible in order to save energy and promote an even grinding of the pulp/fiber. Usually the material feed in a refiner typically varies with time t in a more or less periodic fashion as schematically illustrated in
The defibration difficulty of each individual wood piece fed into a refiner also typically varies with time t as schematically illustrated in
One problem with common refiner designs is that the chips/fiber/pulp will be directed towards the periphery of the rotor and stator in an uneven fashion. Large chunks of material will be localized in some positions of the rotor/stator arrangement while other positions will be more or less devoid of material. This will in turn lead to uneven grinding of the pulp/fiber. Thus, efforts have to be made to improve the distribution of the material.
Another problem within the art is that part of the lignocellulose-containing material initially can get stuck in the middle of the rotor. This might lead to material piling up in the middle of the rotor which can negatively affect the pulp/fiber distribution. A known measure to achieve a more even pulp/fiber distribution is to provide the rotor surface with a center plate 10, as illustrated in
This is illustrated in
WO2014/142732 A1 shows a center plate for a rotor in a pulp refiner. The center plate has a surface provided with a plurality of first wings for directing pulp flowing onto the center of the center plate towards the periphery of the plate, where the surface is a flat surface or a surface with a central protuberance and where each of the first wings is an arc-shaped protrusion extending between a corresponding first point and a corresponding second point on the surface. The first point is displaced from the center point of the plate and the second point is arranged further from the center point than the first point. The first wings are given an arc-shape that yields a larger pulp feeding angle than a circular arc intersecting the center point of the center plate and ending in the same corresponding second point.
However, there is continued need in the art to further improve the pulp/fiber distribution in a pulp/fiber refiner. Therefore, there is still a need for a feeding center plate which further improves the pulp/fiber distribution in the refining area of a pulp/fiber refiner.
It is an object to provide a feeding center plate which further improves the pulp/fiber distribution in the refining area of a pulp or fiber refiner.
This and other objects are met by embodiments of the proposed technology.
According to a first aspect, there is provided a center plate for a rotor in a pulp or fiber refiner, where the center plate has a surface provided with at least one feeding wing for directing lignocellulose-containing material flowing onto the surface towards a periphery of the center plate. The at least one feeding wing is an elongated protrusion extending between a first end and a second end, where the second end of the at least one feeding wing is arranged further away from a center of the center plate than the first end of the at least one feeding wing. The second end of the at least one feeding wing is displaced relative to the first end of the at least one feeding wing in a direction opposite to a direction of rotation of the rotor and center plate. The surface is also provided with at least one counter-feeding wing for directing steam flowing along the surface towards the center of the center plate. The at least one counter-feeding wing is an elongated protrusion extending between a first end and a second end, where the second end of the at least one counter-feeding wing is arranged further away from the center of the center plate than the first end of the at least one counter-feeding wing, and closer to the center of the center plate than the first end of the at least one feeding wing. The second end of the at least one counter-feeding wing is also displaced relative to the first end of the at least one counter-feeding wing in a same direction as the direction of rotation, for directing steam to flow along the counter-feeding wing or wings in a direction having a component directed towards the center of the center plate, when the center plate is rotating in the direction of rotation.
According to a second aspect, there is provided a pulp or fiber refiner with a rotor comprising a center plate as defined above.
Some advantages of the proposed technology are:
Other advantages will be appreciated when reading the detailed description.
The invention, together with further objects and advantages thereof, may best be understood by making reference to the following description taken together with the accompanying drawings, in which:
The present invention generally relates to refining of lignocellulose-containing material, and more particularly to a center plate for a rotor in a pulp or fiber refiner, as well as a pulp or fiber refiner with a rotor comprising such a center plate.
Throughout the drawings, the same reference designations are used for similar or corresponding elements.
As described in the background section there is continued need in the art to further improve the pulp/fiber distribution in a pulp/fiber refiner. Thus, there is still a need for a feeding center plate which further improves the pulp/fiber distribution in the refining area of a pulp/fiber refiner.
As described above,
When the lignocellulose-containing material enters the refining gap between the rotor and the stator, some of the moisture in the chips/fiber/pulp is turned into steam. Some of this steam wants to go backwards against the flow of chips/fiber/pulp. Therefore, as illustrated in
However, in order to escape through the feed screw the steam formed between the rotor and the stator first has to find its way back towards the center of the rotor and stator, working against the flow of lignocellulose-containing material being fed in the opposite direction, as illustrated in
As described above, and as illustrated in
Also, the chip feeding into the center plate is never constant or even. The amount of chips fed onto the center plate will vary and that variation is not favorable to transfer into the working disc gap/refining gap. A more uniform feeding of wood chips into the refining gap results in a more uniform defibration/refining, which in turn may lead to energy savings, improvement in fiber quality and prolonged refiner segment lifetime.
Therefore, the aim of the present invention is to provide a center plate which facilitates evacuation of back-streaming steam and at the same time enables equalization of incoming feed variations.
A center plate for a rotor in a pulp refiner according to an embodiment of the invention is illustrated in
The displacement of the second end 100b of the at least one feeding wing 100 relative to the first end 100a of the at least one feeding wing 100 in a direction opposite to the direction of rotation 11 results in a feeding angle of the feeding wing or wings 100 that enables feeding of the lignocellulose-containing material towards the periphery of the center plate 10, when the center plate 10 is rotating in the direction of rotation 11. As described above, a feeding angle of the feeding wings 100 that enables feeding of the material towards the periphery of the center plate is >0° but <90°.
Correspondingly, the displacement of the second end 300b of the at least one counter-feeding wing 300 relative to the first end 300a of the at least one counter-feeding wing 300 in a same direction as the direction of rotation 11 results in a feeding angle of the counter-feeding wing or wings 300 that enables feeding of the steam towards the center of the center plate 10, when the center plate 10 is rotating in the direction of rotation 11. With the definition of the feeding angle as described above, a feeding angle of the counter-feeding wings 300 that enables feeding of the steam towards the center of the center plate is <0° but >−90°.
In some embodiments the center plate 10 comprises multiple feeding wings 100 and/or multiple counter-feeding wings 300, as illustrated in
By having counter-feeding wings feeding in the opposite direction near the center of the center plate, the steam can more easily find its way to the center of the center plate in order to escape through the feed screw. Hence there will be less restriction for the back-streaming steam and less feeding conflicts with the material flow feed, which results in less variations in material feed and less build-ups. Less material feed variations will result in a more stable disc gap, which in turn results in less energy consumption, more uniform fiber quality and longer segment lifetime.
In a particular embodiment, and as exemplified in
The feeding wing or wings 100, and/or the counter-feeding wing or wings 300 of the center plate 10 may be curving/bending/arching in different embodiments. In such embodiments, the feeding wing or wings 100 are curving in a direction opposite to the direction of rotation 11, whereas the counter-feeding wing or wings are curving in a same direction as the direction of rotation 11. The exact shape of the curved wing or wings may differ in different embodiments, as an example the feeding wing or wings 100, and/or the counter-feeding wing or wings 300 may be arc-shaped in some embodiments. The angle of curvature may also vary along the wing in other embodiments. Curved feeding wings are quite common in the art and have proven to provide efficient material distribution on the center plate, but other shapes of the feeding wings, as well as of the counter-feeding wings, may also be possible in alternative embodiments. As an example, straight feeding wings may be easy to manufacture and
In a particular embodiment, the second end 100b of the feeding wing or wings 100, i.e. the outer end or the end being closest to the periphery of the center plate 10, is arranged at the periphery of the center plate 10.
In a particular embodiment, the first end 300a of the counter-feeding wing or wings 300, i.e. the inner end or the end being closest to the center of the center plate 10, is displaced from the center of the center plate 10, i.e. the counter-feeding wing or wings do not go all the way to the center of the center plate 10. For e.g. straight counter-feeding wings this is a necessary condition in order to achieve a feeding angle that is ≠0°.
In order to facilitate for the back-streaming steam to escape through a hollow feed screw or ribbon feeder feeding lignocellulose-containing material onto the center plate, it may be advantageous if there is a space between the inner ends of the counter-feeding wings and the center axis of the feed screw, the space allowing steam to flow from the surface of center plate, along the center axis of the feed screw, and escape through the feed screw. Therefore, in an embodiment the first end 300a of the counter-feeding wing or wings 300 is displaced from the center of the center plate 10, at a distance which is larger than the radius of the end of the center axis 3c of the hollow feed screw 3a, see
In some embodiments, the surface 200 of the center plate 10 is provided with a rotationally symmetric protuberance or bulge/bump with its center coinciding with the center of the center plate. This is illustrated in
The main purpose of a central protuberance is to avoid lignocellulose-containing material from building up at the center of the center plate. The material falling into the central area of the center plate will be pushed away by the protuberance towards the feeding wings. Furthermore, the protuberance has the purpose of strengthening the central area of the center plate. Since the lignocellulose-containing material will mainly fall into the central area of the center plate and change direction there, i.e. change from an axial motion along the feeding axis to a radial motion along the surface of the center plate, significant forces will be applied on the side edges of the feeding wings from the lignocellulose-containing material. By providing the center plate with a central protuberance a more robust center plate is obtained since the height of the feeding wings above the protuberance is smaller than the height of the wings above an essentially flat surface.
To ensure that the central protuberance 102 does not constitute an obstacle for the back-streaming steam 8b trying to escape through the feed screw, it may be advantageous if there is a space between the inner ends 300a, i.e. the ends closest to the center of the center plate 10, of the counter-feeding wings 300 and the lateral wall/surface of the protuberance 102, the space allowing steam to flow from the surface of the center plate, along the center axis of the feed screw, and escape through the feed screw. Therefore, in an embodiment the first end 300a of the counter-feeding wing or wings 300 is displaced from the center of the center plate 10, at a distance which is larger than a radius of the protuberance 102.
If the protuberance is cylindrical in shape, the radius is of course constant over the height of the protuberance, but if the protuberance is shaped as a rounded hill as in
As described above, the surface of the center plate can be provided with one or more feeding wings and counter-feeding wings. In some embodiments, the surface 200 of the center plate 10 is provided with a plurality of feeding wings 100. In a particular embodiment the first ends 100a of the feeding wings 100 are symmetrically distributed with respect to the center of the center plate 10. In another particular embodiment, the second ends 100b of the feeding wings 100 are symmetrically distributed with respect to the center of the center plate 10. Similarly, in some embodiments the surface 200 of the center plate 10 is provided with a plurality of counter-feeding wings 300. In a particular embodiment the first ends 300a of the counter-feeding wings 300 are symmetrically distributed with respect to the center of the center plate 10. In another particular embodiment, the second ends 300b of the counter-feeding wings 300 are symmetrically distributed with respect to the center of the center plate 10.
By having counter-feeding wings in the center of the center plate, feeding the opposite way than the usual feeding wings, according to the present invention, at least the following advantages can be achieved:
In summary, the counter-feeding wings of the center plate according to the present invention enable improved equalization of feed variations as well as facilitated steam evacuation in a pulp or fiber refiner.
All embodiments of a center plate 10 according to the present disclosure can be fitted to a rotor arrangement of well-known pulp/fiber refiners. One example of such a pulp/fiber refiner 1 is schematically described above with reference to
The embodiments described above are merely given as examples, and it should be understood that the proposed technology is not limited thereto. It will be understood by those skilled in the art that various modifications, combinations and changes may be made to the embodiments without departing from the present scope as defined by the appended claims. In particular, different part solutions in the different embodiments can be combined in other configurations, where technically possible.
Number | Date | Country | Kind |
---|---|---|---|
1551301 | Oct 2015 | SE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/SE2016/050953 | 10/5/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/061937 | 4/13/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
25243 | Brevoot | Aug 1859 | A |
2272908 | Dick | Feb 1942 | A |
4191338 | Lyons et al. | Mar 1980 | A |
6227471 | Virving | May 2001 | B1 |
7128286 | Chaney | Oct 2006 | B2 |
7913942 | Vuorio | Mar 2011 | B2 |
8157195 | Gingras | Apr 2012 | B2 |
9943852 | Lonngren | Apr 2018 | B2 |
20060175447 | Duggan | Aug 2006 | A1 |
20080296419 | Gingras | Dec 2008 | A1 |
20150367350 | Munkel | Dec 2015 | A1 |
20160023216 | Lonngren | Jan 2016 | A1 |
Number | Date | Country |
---|---|---|
101324035 | Dec 2008 | CN |
104919112 | Sep 2015 | CN |
9836836 | Aug 1998 | WO |
2014142732 | Sep 2014 | WO |
Entry |
---|
Scientific American, Hollow vs. Solid Shafting, Feb. 27, 1869, Scientific American, https://www.scientificamerican.com/article/hollow-vs-solid-shafting/ (Year: 1869). |
Chinese Office Action and Search Report for CN Application No. 201680052211.7, dated Dec. 18, 2018. |
International Search Report for PCT/SE2016/050953 dated Dec. 13, 2016. |
Number | Date | Country | |
---|---|---|---|
20180236455 A1 | Aug 2018 | US |