1. Field of the Invention
The present invention relates to a feeding device and an image forming apparatus having the same, and more particularly, to a technique for separating sheets using an inclined surface separation method.
2. Description of the Related Art
In the past, an image forming apparatus such as an ink jet printer, a laser printer, a fax device, or a copying machine, has included a feeding device for feeding sheets to an image forming unit one by one. As the feeding device, there is an inclined surface separation-type feeding device which is provided with a separation member having a high friction coefficient on an inclined surface to increase separation performance.
Forward in the movement direction of the sheet S1, a separation plate 102 is disposed. The separation plate 102 is inclined at an angle of θ (see
In the feeding device 100, as the front end of the sheet S1 comes in contact with the inclined surfaces 102a and 102b and the separation auxiliary member 103, the sheet S1 receives a reaction force from the inclined surfaces 102a and 102b and the separation auxiliary member 103. Accordingly, the front end of the sheet S1 is able to be bent, and thereafter, the sheet S1 is conveyed upward along the inclined surfaces 102a and 102b due to the rotation of the feeding roller 105. Here, even through the sheet S is a sheet with a low rigidity, such as a thin paper, the sheet S1 is easily separated from other sheets by the separation auxiliary member 103.
A feeding device provided with, for example, the separation auxiliary member 103 in a part of an inclined surface on which sheets are conveyed is disclosed in Japanese Patent Application Laid-Open No. H11-011719 or 2003-054781. In the feeding device disclosed in Japanese Patent Application Laid-Open No. H11-011719, an insert is provided which projects from the inclined surface according to the rigidity of a sheet or recedes to a position flush with the inclined surface so as to be changed in shape. In the feeding device disclosed in Japanese Patent Application Laid-Open No. H11-011719, in a case where a sheet with high rigidity such as a thick paper is conveyed, the insert is pressed due to the rigidity of the sheet. Therefore, the reaction force (resistance) exerted on the sheet during conveyance is reduced as compared with a case where the insert projects from the inclined surface. Accordingly, a sheet feed failure of a sheet with high rigidity is prevented.
In a feeding device disclosed in Japanese Patent Application Laid-Open No. 2003-054781, a link mechanism for elevating a sheet feed tray is provided. In the feeding device disclosed in Japanese Patent Application Laid-Open No. 2003-054781, in a case where a sheet with low rigidity is conveyed, the link mechanism is lifted. Then, a separation pad with a higher friction coefficient than the inclined surface is disposed on a part of the inclined surface. On the other hand, in the case where a sheet with low rigidity is conveyed, the link mechanism is lowered. As described above, stable sheet feeding is implemented by selectively using the separation pad according to the rigidity of the sheet.
However, in the feeding device disclosed in Japanese Patent Application Laid-Open No. H11-101719, when a sheet with high rigidity is conveyed along the inclined surface, the insert and the sheet are not completely in non-contact with each other. This is because the insert recedes to be flush with the inclined surface and does not become hidden inside the inclined surface, although the front end of the sheet directly presses the insert. This always causes friction of the insert during conveyance of the sheet and thus is insufficient as a measure against sheet feed failure.
On the other hand, in the feeding device disclosed in Japanese Patent Application Laid-Open No. 2003-54781, when a sheet with high rigidity is conveyed along the inclined surface, the separation pad and the sheet are completely in non-contact with each other as a result of the link mechanism. However, the feeding device requires a large-scale mechanism for elevating the sheet feed tray, so that there is a problem in that costs are increased.
An object of the invention is to provide a feeding device which is very economical and is able to perform stable feeding regardless of the rigidity of sheets, and an image forming apparatus having the same.
In order to accomplish this object, according to an aspect of the invention, the feeding device includes: a storage unit in which sheets are stacked and stored; a feeding roller which rotates while contacting the uppermost sheet stored in the storage unit to move the uppermost sheet forward; a separation plate which is disposed forward in the movement direction of the uppermost sheet and is provided with an inclined surface that is inclined with respect to the movement direction; and a separation auxiliary member which is disposed along the inclined surface of the separation plate and is operated by a force that is received when the uppermost sheet comes in contact, wherein the separation auxiliary member includes a rotation shaft which is parallel with the inclined surface of the separation plate, and a first resistance part, which rotates about the rotation shaft as the center from an initial position projecting from the inclined surface to an embedded position embedded in the inclined surface, has a friction coefficient of the first resistance part higher than that of the inclined surface and thus the received force is increased.
According to the aspect of the invention, the separation auxiliary member is operated using the force exerted when the sheet comes in contact, so that a large-scale mechanism such as a mechanism for elevating the storage unit is not needed. In addition, when a sheet is conveyed along the inclined surface of the separation plate, as the force exerted when the sheet comes in contact is increased, an area of the first resistance part contacting the sheet is reduced, and finally the first resistance part is in a completely non-contact state. Accordingly, in the case where the rigidity of a sheet is low, multi feeding rarely occurs due to the first resistance part, and in the case where the rigidity of the sheet is high, a feeding failure rarely occurs. Therefore, the feeding device is very economical and enables stable feeding regardless of the rigidity of the sheet.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
In the feeding device 11 according to the embodiment illustrated in
Forward in the movement direction (see arrow 20) of the sheet S1, a separation plate 2 is disposed. The separation plate 2 is inclined with respect to the movement direction of the sheet S1 so as to easily separate the sheet S1 from other sheets. According to this embodiment, the separation plate 2 is inclined at an angle of θ which is an obtuse angle with respect to a sheet stacking surface 1a of the sheet feed tray 1. The separation plate 2 is provided with two separate inclined surfaces 2a and 2b as illustrated in
Here, the separation auxiliary member 3 will be described in detail.
Here, a positional relationship between the inclined surface 2 and the separation auxiliary member 3 will be described with reference to
Next, a feeding operation of the feeding device will be described.
When the drive shaft 6 rotates, the rotating force of the drive shaft 6 is transmitted to the feeding roller 5 via the drive gear 7 fixed to the drive shaft 6 and the idler gears 8a, 8b, 8c, and 8d. Accordingly, the feeding roller 5 starts rotating (see
Here, with regard to the feeding force of the sheet S2 and the reaction force against the feeding force, the feeding force increases with the coefficient of friction between sheets. On the other hand, the reaction force increases with the rigidity of the sheet. That is, in consideration of a balance between the coefficient of friction between the sheets and the rigidity of the sheets, a sheet that is likely to generate double feeding is determined. It can be said that double feeding occurs easily when the coefficient of friction between sheets is high and a sheet with low rigidity is conveyed. In addition, the reaction force is changed due to the surface resistance of the inclined surfaces 2a and 2b and the separation auxiliary member 3, so that double feeding may be prevented by changing the resistance.
However, when a sheet with high rigidity is conveyed, in the case where the separation auxiliary member is in the first state, the reaction force which is increased due to the rigidity of the sheet is further amplified by the high resistance part 3a and becomes a very high force. The reaction force increased as described above has an adverse effect on the conveyance of the sheet S1, and there is a concern that problems such as a feeding failure occurs. Therefore, the amplification of the reaction force needs to be suppressed by changing the state of the separation auxiliary member 3.
As described above, the separation auxiliary member 3 has the first to third states and is selectively switched between the states according to the rigidity of the sheet during the sheet conveyance, thereby stably conveying a wide range of sheets. For example, it is assumed that in order to feed sheets such as transverse recycled papers that are very likely to cause double feeding, the high resistance part 3a of the separation auxiliary member 3 is formed to have a surface with a very high friction coefficient or a deeply uneven surface. Here, even when a sheet with very high rigidity such as a corrugated paper is fed, the state of the separation auxiliary member 3 is switched according to the rigidity of the sheet, and thus the sheet and the high resistance part 3a are in non-contact with each other, thereby implementing stable feeding.
Next, a method of determining a condition for switching between the first to third states by the separation auxiliary member 3 or 30 will be described. The switching condition may be controlled arbitrarily by changing the biasing force of the biasing spring 9 which biases the separation auxiliary member 3 or 30.
Here, a status of separation and conveyance of each sheet will be described as follows.
First, double feeding of the sheet S91 occurs on the inclined surface 82. This is because the sheet S91 is the recycled paper and thus has a high coefficient of friction between sheets, and the sheet S91 is the transverse paper and thus has a low rigidity. That is, in the case where the sheet S91 is conveyed along the inclined surface 82, the reaction force against the feeding force is small, so that the uppermost sheet and the sheet disposed immediately thereunder cannot be separated from each other. Therefore, the high resistance part 3a or 30a which has a higher friction coefficient than that of the inclined surface 82 has to be provided to amplify the reaction force.
Next, the double feeding of the sheets S92 does not occur on the inclined surface 82, and the sheet S92 is stably fed even though the high resistance part 3a or 30a is provided. Lastly, although conveyance of the sheet S93 on the inclined surface 82 is possible, the rigidity of the sheet S93 is high and thus the reaction force is high, and the high resistance part 3a or 30a need not be provided.
According to the above results, in this embodiment of the invention, the biasing spring 9 is designed to have a biasing force to switch the separation auxiliary member 3 or 30 between the first, second, and third states depending on the sheets S91, S92, and S93. Specifically, as shown in
As described above, as the biasing spring 9 is designed to have such a biasing force, during conveyance of the sheet S91, the sheet S91 comes in contact with the high resistance part 3a or 30a, and during conveyance of the sheet S93, the sheet S93 and the high resistance part 3a or 30a are completely in non-contact with each other. In addition, during conveyance of the sheet S92, the sheet S92 comes in contact with the portion of the high resistance part 3a or 30a and the low resistance part 3b or 30b. As such, the feeding device which stably feeds a wide range of sheets from the transverse recycled paper to the thick paper is implemented.
Next, an image forming apparatus according to the embodiment of the invention will be described.
In the image forming apparatus 12, for a sheet conveyed from the feeding device 11, a conveying path of the sheet is restricted by an outer guide 115a and an inner guide 115b. Accordingly, the sheet is smoothly guided to the image forming unit 110. In addition, the sheet on which an image is formed by the image forming unit 110 is discharged and stacked in the sheet discharge tray 116.
Next, operations of the image forming unit 110 will be described. The sheet guided by the outer guide 115a and the inner guide 115b is nipped between the pair of register rollers 113. Thereafter, the sheet is conveyed toward the print head 111 by the pair of the register rollers 113 and is intermittently conveyed by an accurate movement amount during image formation. The print head 111 is reciprocated by a carriage (not shown) in a direction perpendicular to the transportation direction of the sheet, that is, in the width direction of the sheet and discharges ink droplets to form an image. Here, the platen 112 suitably holds the image formation surface of the sheet. When the image formation is completed, the sheet is discharged to the sheet discharge tray 116 by the pair of discharge rollers 114.
In the image forming apparatus 12, the sheet is stably guided to the image forming unit 110 by the feeding device 11 regardless of the rigidity of the sheet. Therefore, the image formation is properly performed regardless of the rigidity of the sheet.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2009-270127, filed Nov. 27, 2009, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2009-270127 | Nov 2009 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5857671 | Kato et al. | Jan 1999 | A |
5895040 | Oleksa et al. | Apr 1999 | A |
6331002 | Yoshino et al. | Dec 2001 | B1 |
6824132 | Asai et al. | Nov 2004 | B2 |
7000916 | Asada et al. | Feb 2006 | B2 |
7401774 | Ginzton | Jul 2008 | B2 |
7543814 | Qi et al. | Jun 2009 | B2 |
7959148 | Alsip et al. | Jun 2011 | B2 |
20004001703 | Asada et al. | Jan 2004 | |
20040032077 | Oh et al. | Feb 2004 | A1 |
20040251592 | Ruhe et al. | Dec 2004 | A1 |
20070222139 | Hotani | Sep 2007 | A1 |
20100156033 | Lee | Jun 2010 | A1 |
Number | Date | Country |
---|---|---|
1313199 | Sep 2001 | CN |
11-011719 | Jan 1999 | JP |
2001-253580 | Sep 2001 | JP |
2002-128304 | May 2002 | JP |
2003-54781 | Feb 2003 | JP |
2004-051336 | Feb 2004 | JP |
Entry |
---|
Notification of First Office Action, People's Republic of China, Nov. 2, 2012. |
Chinese Office Action issued in Counterpart Chinese Application No. 2010/10560973.2 dated Oct. 25, 2013. |
Number | Date | Country | |
---|---|---|---|
20110127713 A1 | Jun 2011 | US |