The present invention relates to a feeding device and an image forming apparatus, and relates to, for example, the image forming apparatus such as a copying machine or a printer, and a sheet feeding device thereof.
In a conventional image forming apparatus such as the printer or the copying machine, a constitution including a stacking tray for accommodating large and small various-size sheets and a feeding unit for automatically feeding the sheets toward an image forming portion for forming images on the sheets is employed in general. Further, a part of image forming apparatuses includes a size detecting device which automatically detects the size of the sheet accommodated in the stacking tray force purpose of improving usability of a user.
The stacking tray used in the image forming apparatus is provided with an accommodating unit for accommodating the sheets, and the accommodating unit is capable of accommodating sheets with a plurality of sizes to a predetermined height. The accommodating unit is provided with a trailing end regulating member and a width regulating member so that a sheet bundle is set in a proper position of the accommodating unit. The trailing end regulating member regulates a position of a trailing end of the accommodated sheet with respect to a sheet feeding direction (hereinafter, referred to as paper trailing end). The width regulating member regulates a position of the sheet with respect to a direction (hereinafter, referred to as paper widthwise direction) perpendicular to the sheet feeding direction. Further, these regulating members are provided movably for regulating the sheets different in size.
The size detecting device detects the sheet size by detecting a member-to-be-detected, provided on a stacking tray side, with use of a size detecting portion provided on an apparatus main assembly side of the image forming apparatus in general. The member-to-be-detected is interrelated with a movement position of at least one of the trailing end regulating member and the width regulating member, and depending on the position, a logic level (high level or a low level) of a signal outputted from the size detecting portion changes. In a constitution of such a size detecting device, when the trailing end regulating member and the width regulating member are interrelated with each other for all of paper sizes, there was a problem such that a movement region of the member-to-be-detected becomes large and thus the size detection and downsizing of the image forming apparatus are not compatibly realized. As a solution means of this problem, a constitution in which the member-to-be-detected is selectively interrelated with only a part of a movement region of the regulating member has been proposed.
As a specific realizing means, a constitution in which the member-to-be-detected and the regulating member are connected with each other through a spring member and a link member and in which an interrelation region and a non-interrelation region are discriminated with each other has been proposed (for example, Japanese Laid-Open Patent Application (JP-A)2016-193781). Further, a constitution in which a link member is provided between the member-to-be-detected and the regulating member and in which engagement between the regulating member and the link member and release of the engagement is switched depending on a position of the regulating member has been proposed (for example, JP-A 2007-320767).
However, in the conventional constitutions, the following problem arises. In the constitution in which the member-to-be-detected and the regulating member are connected with each other through the spring member and the link member and in which the interrelation region and the non-interrelation region are discriminated with each other, an external force acts on the member-to-be-detected in a region where the user intends to detect the sheet size. As a result, a relative position between the size detecting portion and the member-to-be-detected is deviated from a predetermined relationship, and in order to prevent erroneous detection, restriction design such as strength or accuracy of component parts arises. Further, in the constitution in which the link member is provided between the member-to-be-detected and the regulating member and in which the engagement between the regulating member and the link member and the release of the engagement is switched depending on the position of the regulating member, ensuring of an operation region (working region) of a swingable link member leads to narrowness of a region where the member-to-be-detected and the regulating member are capable of being in which each other. As a result, a degree of freedom of a detectable sheet size is small. In such conventional constitutions, compatibility between thee of broad paper size detection, high stability in size detection, and downsizing of a size detecting mechanism cannot be realized, so that a means for solving this problem has been required.
The present invention has been accomplished in the above-described circumstances. A principal object of the present invention is to realize downsizing of a device (apparatus) for detecting a recording material size while accurately detecting recording materials with various sizes.
According to an aspect of the present invention, there is provided a feeding device for feeding a sheet, comprising: an accommodating unit configured to accommodate a recording material; a feeding member configured to feed the recording material accommodated in the accommodating unit; a regulating member movable in a feeding direction of the recording material by feeding member and configured to regulate a position of an end portion of the recording material on an upstream side of the feeding direction; a member-to-be-detected movable in the feeding direction in interrelation with the regulating member; a detecting device configured to detect a size of the recording material accommodated in the accommodating unit and of which out signal changes depending on the member-to-be-detected; and a connecting member connected to the regulating member at one end and to the member-to-be-detected at the other end and which urges the member-to-be-detected and the regulating member in a mutually attracting direction, wherein the regulating member contacts the member-to-be-detected in a first region with respect to the feeding direction and is spaced from the member-to-be-detected through the connecting member in a second region different from the first region with respect to the feeding direction.
According to another aspect of the present invention, there is provided an image forming apparatus comprising the above-described feeding device; and an image forming portion for forming an image on the recording material fed from the feeding device.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Parts (a), (b) and (c) of
Parts (a) and (b) of
Parts (a) and (b) of
In the following, embodiments for carrying out the present invention will be described specifically while making reference to the drawings.
A feeding device positioned at a lower portion of the image forming apparatus 1 is detachably mountable to a main assembly of the image forming apparatus 1 and includes a cassette unit 2 and a feeding unit 3. The sheets S are stacked and accommodated on a stacking plate 25 of the cassette unit 2. The sheets S are successively fed from an uppermost sheet S by a feeding roller 31 which is a feeding member provided on the feeding unit 3, and is sent to a transfer roller 53 by a conveying roller pair 4. In an image forming portion 5, a surface of a photosensitive drum 51 is irradiated with laser light depending on image information by a laser scanner 52, so that an electrostatic latent image is formed on the photosensitive drum 51 and then is developed with toner by a developing portion 54. The toner image formed in the image forming portion 5 is transferred onto the sheet S under application of a voltage to the transfer roller 53, and then the sheet S is sent to the fixing portion 6. A portion where the toner image is transferred onto the sheet S is a transfer portion. In the fixing portion 6, a fixing nip is formed by a heating unit 61 constituted by a fixing film and a ceramic heater or the like as a heat generating means provided on an inner surface side of the fixing film and by a pressing roller 62 press-contacting the heating unit 61. The fixing nip is also referred to as a fixing portion. An unfixed image on the sheet S passes through the fixing nip and is thus fixed on a surface of the sheet S. Thereafter, the sheet S passes through a discharge passage 7, and is discharged by a discharging roller pair 8 to an outside of the image forming apparatus and is stacked on a discharge tray 9.
In an embodiment 1, as a process of the image forming portion 5 for forming the image on the sheet S, an electrophotographic image forming process using the transfer portion and the fixing portion is employed, but the present invention is not limited thereto. For example, as the image forming portion for forming the image on the sheet S, the present invention may employ an image forming portion using an ink jet image forming process in which the image is formed on the sheet by ejecting an ink liquid through nozzles. Further, the image forming apparatus 1 is not limited to an image forming apparatus for performing monochromatic printing as shown in
The image forming apparatus 1 includes a controller 200 for controlling entirety of the image forming apparatus 1, including an image forming operation, a feeding operation of the sheet S, a size detection of the sheet S, and the like by controlling the above-described portions.
The controller 200 includes, for example, a CPU 200a. The CPU 200a controls a timing by a timer 200d, while the CPU 200a executes a program stored in a ROM 200b while using a RAM 200c as a temporary working area.
Next, a detailed structure of the cassette unit 2 mounted in the image forming apparatus 1 will be described using
The cassette unit 2 is an accommodating unit in which the sheets S which are recording materials on which the images are formed are accommodated. The cassette unit 2 includes a tray 21, width regulating plates 22 and 23, a trailing end regulating plate 24, a stacking plate 25, a detecting plate 26, and an attracting member 27. On the tray 21, sheets S with large and small various-sizes are stacked. The width regulating plates 22 and 23 regulate the widthwise direction substantially perpendicular to the feeding direction of the sheet S. The term “substantially perpendicular to” not only include the case where the widthwise direction is strictly perpendicular to the feeding direction but also includes the case where the widthwise direction is substantially regarded as being perpendicular to the feeding direction. The trailing end regulating plate 24 which is a regulating member regulates a position of a trailing end of the sheet S with respect to the feeding direction.
The trailing end regulating plate 24 is movable in the feeding direction of the sheet S and regulates the position of an end portion of the sheet S on an upstream side of the feeding direction (i.e., the trailing end of the sheet S). The stacking plate 25 presses the sheet S toward the feeding roller 31. The detecting plate 26 as a member-to-be-detected includes a portion extending in the feeding direction and a portion extending in the widthwise direction as viewed from above as shown in
The width regulating plates 22 and 23 are constituted so that when one width regulating plate (of the width regulating plates 22 and 23) is operated with respect to a predetermined direction of the widthwise direction, the other width regulating plate is operated in interrelation with the one width regulating plate with respect to a direction opposite to the predetermined direction. The trailing end regulating plate 24 is operable in the feeding direction (arrow A direction in
The attracting member 27 is capable of changing in state between a state as shown in
In the state of
Next, a detailed constitution of size detection for detecting the size of the sheets S set in the cassette unit 2 will be described using
The detecting plate 26 moves the feeding direction and changes in position, so that the detecting plate 26 changes an ON/OFF pattern of the switch 28. Incidentally, a signal outputted depending on turning-on or turning-off of the push switches 28a to 28c is sent to the controller 200. The detecting plate 26 changes, depending on the position thereof with respect to the feeding direction, whether or not which push switches 28a, 28b and 28c are pressed (hereinafter, referred to as a pressing pattern). The detecting plate 26 includes a pressing surface 26a and a through hole 26b, and depending on arrangement of the pressing surface 26a and the through hole 26b, the pressing pattern is determined. That is, when the pressing surface 26a faces the switch 28, the switch 28 is pressed by the pressing surface 26a, and when the through hole 26b faces the switch 28, the switch 28 penetrates through the through hole 26b and is not pressed by the through hole 26b.
Further, by a combination of ON and OFF of the push switches 28a, 28b and 28c, the size of the sheet(s) S set in the cassette unit 2 is discriminated. When the sheets S are set in the cassette unit 2 and then the cassette unit 2 is inserted into the main assembly of the image forming apparatus 1, the detecting plate 26 vertically (B direction widthwise direction)) approaches the switch 28. The detecting plate 26 stops at a position where the switch 28 can be pressed. At this time, the combination of ON and OFF of the switch 28 is determined by the position of the detecting plate 26 and patterns of the pressing surface 26a and the through hole 26b, i.e., by a position of the trailing end regulating plate 24 depending on the size of the sheet S set in the cassette unit 2. For this reason, the size of the sheet S can be detected by the detecting plate 26 and the switch 28.
The embodiment 1 will be described using
Part (a) of
When the trailing end regulating plate 24 is moved toward a small size side with in a range of the region P1, in other words, toward the downstream side of the feeding direction in the region P1, the detecting plate 26 is pulled by the trailing end regulating plate 24 through the attracting member 27. By this, the detecting plate 26 is moved toward the small size side (downstream side of the feeding direction) while the contact surface 241 of the trailing end regulating plate 24 with the detecting plate 26 and the contact surface 261 of the detecting plate 26 with the trailing end regulating plate 24 are in contact with each other.
When the trailing end regulating plate 24 is moved toward the large size side within a range of the region P1, in other words, toward the upstream side of the feeding direction in the region P1, the detecting plate 26 is moved in the following manner. That is, the detecting plate 26 is pressed by the trailing end regulating plate 24 and is moved toward a large size side (upstream side of the feeding direction) while the contact surface 241 of the trailing end regulating plate 24 with the detecting plate 26 and the contact surface 261 of the detecting plate 26 with the trailing end regulating plate 24 are in contact with each other.
Part (b) of
Part (c) of
Thus, when the detecting plate 26 is pulled by the trailing end regulating plate 24 through the attracting member 27 and is integrally operated in contact with the trailing end regulating plate 24, a force acting on the trailing end regulating plate 24 and the detecting plate 26 by the attracting member 27 is completed internally, so that there is no load. For that reason, a relative position between the detecting plate 26 and the switch 28 is not shifted, so that a risk of erroneous detection is low.
Further, when the small size sheet S is set in the cassette unit 2, the trailing end regulating plate 24 and the detecting plate 26 are spaced from each other and are operated as separate members, so that a movement amount of the detecting plate 26 relative to a movement amount of the trailing end regulating plate 24 is reduced and space saving can be realized. Incidentally, in the embodiment 1, an interrelation region between the trailing end regulating plate 24 and the detecting plate 26 is set on the large size side, but may be set on the small size side depending on specifications of the image forming apparatus.
That is, the region P1 is a region in which a trailing end of the large size sheet S larger than a first recording material is included, and the region P2 is a region in which a trailing end of the small size sheet S, smaller than the first recording material, which is a second recording material is included. In this embodiment, the first recording material is a A5-size sheet (148 mm × 210 mm) which is a regular size sheet. By the above-described constitution, it becomes possible to compatibly realize ensuring of a detectable range, suppression of a risk of erroneous detection, and downsizing of the size detecting mechanism.
In a constitution in which the regulating member and the member (portion)-to-be-detected are engaged by the attracting member such as to be spaced from each other, an operation region required by the attracting member when the regulating member and the member-to-be-detected are operated in interrelation with each other is small. For this reason, a degree of freedom in range of a size of a detectable sheet is high. Further, a spring force generating between the regulating member and the member-to-be-detected is completed internally, so that the relative position between the member-to-be-detected and the size detecting device is not shifted and thus the risk erroneous detection of the sheet size is low. Further, only the regulating member can be operated in a spaced state from the member-to-be-detected while restricting the movement of the member-to-be-detected. From the above-described reasons, compatibility of these can be achieved.
As described above, according to the embodiment 1, downsizing of the device for detecting the size of the recording material can be realized while accurately detecting the recording materials with various sizes.
In the embodiment 1, the case where the non-interrelation region is set only at one end of the interrelation regulating between the trailing end regulating plate 24 and the detecting plate 26 was described, but application of the present invention is not limited thereto. In an embodiment 2, the case where the non-interrelation regions are set at both ends of the interrelation region will be described using
With respect to the feeding direction of the cassette unit 2, a region Q1 which is a first region where the trailing end regulating plate 24 and the detecting plate 26 are in interrelation with each other, and regions Q2 and Q3 which are a second region where the trailing end regulating plate 24 and the detecting plate 26 are spaced from each other exist. In the region Q1 with respect to the feeding direction, the detecting plate 26 contacts the trailing end regulating plate 24, and in the regions Q2 and Q3 with respect to the feeding direction, the detecting plate 26 is spaced from the trailing end regulating plate 24 through an attracting member 127. Further, the interrelated region Q1 is set on an intermediary size, (hereinafter, referred to as a medium size) between the large size and the small size, side. The spaced region Q2 is set on the small size side (side downstream of the region Q1 with respect to the feeding direction), and the spaced region Q3 is set on the large size side (side upstream of the region Q1 with respect to the feeding direction).
That is, the region Q2 which is a third region is on the side downstream of the region Q1 with respect to the feeding direction, and the region Q3 which is a fourth region is on the side upstream of the region Q1 with respect to the feeding direction. The stopper 29a which is a first stopper member is provided at a boundary between the region Q1 and the region Q2 on the region Q2 side, and the detecting plate 26 is prevented from entering the region Q2. The stopper 29b which is a second stopper is provided at a boundary between the region Q1 and the region Q3 on the region Q3 side, and the detecting plate 26 is prevented from entering the region Q3.
The trailing end regulating plate 24 includes an engaging portion 242a engaging with the attracting member 127, and the detecting plate 26 includes an engaging portion 262a engaging with the attracting member 127. The attracting member 127 is connected to the trailing end regulating plate 24 at one end and is connected to the detecting plate 26 at the other end, and urges the trailing end regulating plate 24 and the detecting plate 26 in a mutually attracting direction. The attracting member 127 includes an engaging portion 127a engaging with the engaging portion 242a of the trailing end regulating plate 24 and an engaging portion 127b engaging with the engaging portion 262a of the detecting plate 26. For example, as shown in part (a) of
The attracting member 127 is capable of changing in state between a state as shown in
The stoppers 29a and 29b are provided at a boundary between the regulating Q1 and the regulating Q2 and at a boundary between the region Q1 and the regulating Q3, respectively, and the detecting plate 26 is prevented from entering the regulating Q2 or the regulating Q3. The trailing end regulating plate 24 includes the contact surface 242b which is a third surface parallel to the feeding direction, and the detecting plate 26 includes the contact surface 262b which is a fourth surface parallel to the feeding direction. When the trailing end regulating plate 24 is in the region Q1 described later, the contact surface 242b and the contact surface 262b are in contact with each other. When the trailing end regulating plate 24 is in the regions Q2 and Q3, the detecting plate 26 contacts the stoppers 29a and 29b and movement thereof is stopped, so that the contact surface 241 and the contact surface 262v are spaced from each other.
Part (a) of
When the trailing end regulating plate 24 is moved toward a small size side and a large size side within a range of the region Q1, the detecting plate 26 is moved in the following manner. That is, by the action of the attracting member 127, the detecting plate 26 is moved in the same direction (feeding direction) while the contact surface 242a of the trailing end regulating plate 24 with the detecting plate 26 and the contact surface 262a of the detecting plate 26 with the trailing end regulating plate 24 are in contact with each other.
Part (b) of
Part (a) of
Part (b) of
As described above, depending on the specifications of the image forming apparatus 1, the interrelation region between the trailing end regulating plate 24 and the detecting plate 26 can be freely set on the large size side, on the small size side, and on both the large size side and the large size side. That is, the region Q1 is a region in which the trailing end of the sheet S with the medium size which is a third recording material is included. The region Q2 is a region in which the trailing end of the sheet S with the small size which is the second recording material smaller in size than the third recording material is included. The region Q3 is a region in which the trailing end of the sheet S with the large size which is the first recording material larger in size than the third recording material is included. For this reason, a degree of freedom in size of a detectable sheet S is high.
Further, when the detecting plate 26 is pulled relative to the trailing end regulating plate 24 by the attracting member 127 and is operated integrally as a unit in contact with each other, the force acting on the trailing end regulating plate 24 and the detecting plate 26 by the attracting member 127 is completed internally. For that reason, the relative position between the detecting plate 26 and the switch 28 is not shifted, so that high stability of the size detection can be realized. Further, when the small size sheet or the large size sheet is set in the cassette unit 2, the trailing end regulating plate 24 and the detecting plate 26 are spaced from each other and are operated as separate members. By this, the movement amount of the detecting plate 26 is reduced relative to the movement amount of the trailing end regulating plate 24, so that it becomes possible to downsize the size detecting mechanism.
Further, in the embodiments 1 and 2, the constitution in which the detecting plate 26 is connected with the trailing end regulating plate 24 through the attracting member 27 or 127 and in which the detecting plate 26 and the trailing end regulating plate 24 are moved toward and away from each other was described, but the present invention is not limited thereto. For example, a constitution in which the detecting plate 26 is connected with the width regulating plates 22 and 23 through the attracting member 27 or 127 and in which the detecting plate 26 is moved toward and away from the width regulating plates 22 and 23 may be employed.
As described above, according to the embodiment 2, downsizing of the device for detecting the size of the recording material while accurately detecting the recording materials with various sizes.
Incidentally, in the embodiments 1 and 2, the feeding device constituting the main assembly of the image forming apparatus 1 was described, but the present invention is not limited thereto. For example, the present invention may be applied to a feeding device (for example, a feeding deck) mounted as an external option on the main assembly of the image forming apparatus 1. The feeding device mounted as the option includes a switch which is a detecting device, and a detection result by the switch is capable of being communicated with the controller 200 of the main assembly of the image forming apparatus 1 by a known technique.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-201639 filed on Dec. 13, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-201639 | Dec 2021 | JP | national |