Field of the Invention
The present invention relates to a feeding device configured to convey a sheet of paper (recording medium) one by one and to a recording apparatus that includes the feeding device and is configured to form an image on the sheet.
Description of the Related Art
U.S. Pat. No. 6,880,821 discusses a recording apparatus that includes a feeding device configured to convey a plurality of sheets set in a feed cassette one by one from the feed cassette. This feeding device in the recording apparatus includes a swing arm feed mechanism unit, having a feed roller provided at a leading end thereof, and an inclined separator. The swing arm feed mechanism unit is configured to transmit rotary drive force from a feed roller rotary drive unit (not illustrated) to the feed roller, and the feed roller at the leading end is in contact with the surface of an uppermost one of the sheets set in the feed cassette. Upon receiving the rotary drive force, the feed roller rotates in a direction to convey the sheet toward the inclined separator. The inclined separator includes, on a front surface thereof, a plurality of fixed separation portions and a plurality of movable separation portions, and the movable separation portions are configured to be movable between a contact position and a non-contact position with the sheet by a cam disposed on a rear surface of the inclined separator. This cam is connected to a rotary lever, and rotating this rotary lever allows the positions of the movable separation portions to change.
When the feeding device conveys a sheet having low stiffness, the movable separation portions are moved to the contact position to increase a contact area between the sheet and the inclined separator. Thus, frictional force between the sheet and the inclined separator increases, and the frictional force between the sheet and the inclined separator exceeds frictional force between the sheet and another sheet, which suppresses a double feed of the sheets. In contrast, when the feeding device conveys a sheet having high stiffness, the movable separation portions are moved to the non-contact position to allow the sheet to make contact only with the fixed separation portions, and thus a contact area between the sheet and the inclined separator is decreased. Then, the frictional force between the sheet and the inclined separator decreases, and the sheet is smoothly conveyed along the inclined separator, which suppresses a non-feed of the sheet.
U.S. Pat. No. 7,097,171 discusses a recording apparatus that includes a feeding device configured to convey a plurality of sheets set in a feed cassette one by one from the feed cassette using a belt. This feeding device in the recording apparatus includes a swing arm feed mechanism unit, having a feed roller provided at a leading end thereof, and an inclined separator, on which the belt is provided. The swing arm feed mechanism unit is configured to transmit rotary drive force from a feed roller rotary drive unit (not illustrated) to the feed roller, and the feed roller at the leading end is in contact with the surface of an uppermost one of the sheets set in the feed cassette. Upon receiving the rotary drive force, the feed roller rotates in a direction to convey the sheet toward the inclined separator. The inclined separator includes a plurality of separation portions and the belt for imparting frictional force to the leading end of the sheet.
If the frictional force between the uppermost sheet and the second sheet from the top in the feed cassette is large, when the uppermost sheet is conveyed, the second sheet is likely to be conveyed as well along with the uppermost sheet. However, as the belt makes contact with the second sheet, a double feed of the second sheet is suppressed. The belt rotates in a direction to impart, to the sheet, conveyance force that acts in a direction opposite to that of the feed roller. Thus, even if the uppermost sheet and a sheet immediately underneath the uppermost sheet (the second sheet) are conveyed from the feed cassette to the inclined separator, the frictional force between the belt and the second sheet prevents the second sheet from being conveyed beyond the inclined separator and sends the second sheet back to the feed cassette.
However, as the number of sheets set in the feed cassette decreases, a load of the sheets on the feed cassette decreases as well, and in turn frictional force between the sheets and the feed cassette decreases, which may allow a double feed of sheets to occur more easily. Therefore, it is necessary to impart appropriate frictional force to the sheets to suppress a double feed.
In the recording apparatus discussed in U.S. Pat. No. 6,880,821, the movable separation portions are moved to the contact position to increase the frictional force between the inclined separator and the sheet. However, this increases the frictional force across the entire inclined separator, and thus if only a single sheet is conveyed to the inclined separator, the sheet may not smoothly slide on the inclined separator. Thus, the sheet may slack, and the conveyance of the sheet may in turn be suspended on the surface of the inclined separator, which may result in a non-feed of the sheet.
Similarly, in the recording apparatus discussed in U.S. Pat. No. 7,097,171, the belt is provided over the entire center area of the inclined separator along the conveyance direction of the sheet. Thus, when only a single sheet is conveyed to the inclined separator, the sheet may not smoothly slide on the inclined separator. In addition, the leading end of the sheet may be caught by the belt, and thus the sheet may be damaged and may not be conveyed correctly along the surface of the inclined separator. As a result, the conveyance of the sheet may be suspended, which may result in a non-feed of the sheet.
The present invention is directed to a feeding device capable of suppressing a double feed or a non-feed even when the number of sheets set in a feed cassette is low and to a recording apparatus including such a feeding device.
According to an aspect of the present invention, a feeing device includes a roller configured to feed an uppermost sheet of a plurality of sheets stacked in a stacking unit, and an inclined separator located downstream of the roller in a feed direction and configured to separate one sheet from another sheet. The inclined separator includes a first separator and a second separator that are arranged along the feed direction, wherein resistance imparted to each sheet by the first separator is greater than resistance imparted to each sheet by the second separator.
According to an exemplary embodiment of the present invention, a double feed or a non-feed can be suppressed even when the number of sheets set in a feed cassette is low.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
A recording apparatus 900 includes a panel unit 600, an exterior unit 700, and a scanner unit 800. Operation buttons for inputting operation instructions to the recording apparatus 900 are arranged on the panel unit 600, and the scanner unit 800 scans to capture an image. As illustrated in
The engine unit 500 includes a feed unit 1, a conveyance unit, a recording unit, a drive switch unit 4, a chassis unit 5, a recovery device unit 6, a bottom unit 7, and an electric substrate 8. The conveyance unit conveys a sheet 100, which has been conveyed by the feed unit 1, to the recording unit, where an image is to be formed, with a conveyance roller 2, and also conveys a sheet 100 on which an image has been formed to a discharge unit (not illustrated). The recording unit includes a carriage 3, on which an ink tank and a recording head (not illustrated) for discharging ink are mounted. The carriage 3 is configured to reciprocate immediately above a recording surface of the sheet 100 in directions orthogonal to a conveyance direction of the sheet 100 in the recording unit, where an image is formed.
As illustrated in
The sheets 100 are to be set in the feed cassette unit 11, and the feed cassette unit 11 is housed in the recording apparatus 900 with the feed cassette unit 11 being inserted into a bottom frame unit (not illustrated). As illustrated in
The end guide 112 is movable by sliding on a groove in the feed cassette 111. As illustrated in
As illustrated in
Referring back to
As illustrated in
As illustrated in
As illustrated in
As viewed in a direction perpendicular to the feed cassette 111, a height H of a boundary portion between the inclined member 151 and the inclined friction portion 152 (see
A method for feeding a sheet with the feeding device having the configuration described above will now be described.
A user removes the feed cassette unit 11 from the recording apparatus 900 to stack the sheets 100 that are suited for forming an image. The user then moves the end guide 112 and the side guides L113 and R114 provided on the feed cassette 111 to release positions in accordance with the size of the sheets 100 and stacks the sheets 100 in the feed cassette 111. After stacking the sheets 100 and moving the end guide 112 and the side guides L113 and R114 to positions for supporting the sheets 100, the user places the feed cassette unit 11 into the recording apparatus 900.
Upon the feed cassette unit 11 being set in the feed unit 1 of the recording apparatus 900, the feed roller 132 provided at the leading end of the swing arm 131 of the swing arm feed mechanism unit 13 makes contact with the surface of an uppermost one of the sheets 100 stacked in the feed cassette 111. As the surface of the feed roller 132 makes contact with the surface of the uppermost sheet 100, preparation for conveying the sheets 100 is complete. Upon image data being input to the recording apparatus 900, feeding processes for conveying the sheets 100 from the feed cassette 111 to the recording unit start.
To convey the sheets 100 in the feed cassette 111 to the recording unit, a feed roller rotary drive unit (not illustrated) provides rotary drive force to the feed input gear 138, and the rotary drive of the feed input gear 138 is transmitted to the feed shaft 137, the delay gear 136, and the idler gears 135 to cause the feed roller 132 to rotate. Clockwise rotation of the feed roller 132 causes the uppermost sheet 100, which is in contact with the feed roller 132, to move toward the inclined separator 15. As the leading end of the uppermost sheet 100 fed by the feed roller 132 abuts against the inclined separator 15, frictional force is generated between the leading end of the sheet 100 and the inclined separator 15. However, conveyance force of the feed roller 132 is greater than the generated frictional force. Therefore, the leading end of the sheet 100 is slidably conveyed along an inclined surface of the inclined separator 15, and thus the entire sheet 100 is slidably conveyed through the inclined separator 15 with the conveyance force of the feed roller 132. A conveyance roller (not illustrated) is provided downstream of the inclined separator 15 in the conveyance direction of the sheet 100, and this conveyance roller conveys the sheet 100 to the recording unit.
With reference to
As illustrated in
Since the upper sheet 100a is subjected to the conveyance force F that is greater than the frictional force fμ(n+1) by the feed roller 132, as illustrated in
Further, as the inclined friction pad 152a rotates, the angle of the inclined friction pad 152a relative to the feed direction of the sheet 100a approaches a right angle. Therefore, resistance against the lower sheet 100b increases, and thus separation performance improves. The magnitude of reaction force which the sheet 100a receives from the inclined friction pad 152a as the sheet 100a abuts against the inclined friction pad 152a is limited within a range of biasing force of the inclined friction portion spring 152c, and thus excessively large reaction force does not act on the leading end of the sheet 100a.
If the friction coefficient of the cassette friction pad 116 serving as a friction member provided in the feed cassette 111 is large, large frictional force is generated between the lower sheet 100b and the cassette friction pad 116. This frictional force acts in a direction opposite to the direction in which the lower sheet 100b moves toward the inclined separator 15, and if this frictional force is large, the lower sheet 100b is less likely to move from the feed cassette 111, which in turn suppresses a double feed. Accordingly, the cassette friction pad 116 having a large friction coefficient may be used to further suppress a double feed.
As illustrated in
In a configuration employing a conventional technique, the entire surface of the inclined separator 15 along the conveyance direction of the sheet 100 has a large friction coefficient, which results in a problem in that the leading end of the upper sheet 100a stops moving partway on the inclined separator 15. As illustrated in
In the first exemplary embodiment, since the inclined separator 15 is configured to have a smaller friction coefficient at a downstream side thereof in the conveyance direction of the sheet 100, even a sheet 100 having low stiffness can slidably move along the surface of the inclined separator 15 with the conveyance force F of the feed roller 132, and thus a non-feed of the sheet 100 can be suppressed.
As described thus far, in the first exemplary embodiment, the inclined friction portion having a large friction coefficient is provided on the inclined separator at an upstream side thereof in the conveyance direction of the sheet. Thus, large frictional force is generated between the lower sheet and the inclined separator, and the upper sheet is separated from the lower sheet, which suppresses a double feed. In addition, the inclined member having a small friction coefficient is provided in the inclined separator at a downstream side thereof in the conveyance direction of the sheet. Thus, the sheet can slidably move across the inclined separator, which suppresses a non-feed.
The inclined friction portion 152 is attached to the bottom frame 711 with a linear spring 159, and elasticity of the linear spring 159 can translate the inclined friction portion 152 in the horizontal direction as viewed from a side surface of the inclined separator 15. The inclined friction portion 152 includes the inclined friction pad holder 152b, to which the inclined friction pad 152a is stuck. The inclined friction pad 152a is formed of a material having a large friction coefficient. While the inclined friction pad holder 152b is urged against the rear surface of the inclined member 151, the inclined friction pad 152a on the inclined friction pad holder 152b projects from the front surface of the inclined member 151. Alternatively, as illustrated in
When the leading ends of the upper sheet 100a and the lower sheet 100b make contact with the inclined friction pad 152a, the inclined friction portion 152 moves in the horizontal direction as viewed from a side surface of the inclined separator 15. Then, the entire surface of the inclined friction pad 152a withdraws to the position of the inclined surface of the inclined separator 15. Other processes in the feeding method are similar to those of the first exemplary embodiment, and thus the description thereof will be omitted.
As described thus far, in the second exemplary embodiment, the inclined friction portion having a large friction coefficient is provided on the inclined separator at an upstream side thereof in the conveyance direction of the sheet. Thus, large frictional force is generated between the lower sheet and the inclined separator, and the upper sheet is separated from the lower sheet, which suppresses a double feed. In addition, the second exemplary embodiment allows the number of components constituting the inclined friction portion to be reduced, and thus the overall cost of manufacturing the feeding device can be reduced.
The inclined separator 15 includes the inclined member 151, the inclined friction pad 152a, and an elastic member 158 formed of elastomer such as rubber. The inclined member 151 is provided downstream of the inclined friction pad 152a in the conveyance direction. The upstream end of the inclined friction pad 152a in the conveyance direction is fixed to the bottom frame 711 with the elastic member 158. The downstream end of the inclined friction pad 152a in the conveyance direction is not fixed, and thus the inclined friction pad 152a can swing about the upstream end thereof as the elastic member 158 deforms. While the elastic member 158 is not deformed, the surface of the inclined friction pad 152a projects from the front surface of the inclined member 151.
The downstream end of the inclined friction pad 152a is not connected to the bottom frame 711. Thus, when the leading ends of the upper sheet 100a and the lower sheet 100b abut against the inclined friction pad 152a, the downstream end of the inclined friction pad 152a withdraws and is bent with the end connected to the bottom frame 711 serving as the fulcrum. Other processes in the feeding method are similar to those of the first exemplary embodiment, and thus the description thereof will be omitted.
The inclined friction pad 152a and the elastic member 158 may be integrally-molded with elastomer.
As described thus far, in the third exemplary embodiment of the present invention, the inclined friction portion having a large friction coefficient is provided on the inclined separator at an upstream side in the conveyance direction of the sheet. Thus, large frictional force acts on the lower sheet, which suppresses a double feed. In addition, the third exemplary embodiment allows the number of components constituting the inclined friction portion to be reduced and does not employ a component for connecting with the bottom frame, and thus the overall cost of manufacturing the feeding device can be reduced.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-189958 filed Aug. 30, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-189958 | Aug 2012 | JP | national |
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