Information
-
Patent Grant
-
6763991
-
Patent Number
6,763,991
-
Date Filed
Wednesday, February 13, 200222 years ago
-
Date Issued
Tuesday, July 20, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Gerrity; Stephen F.
- Nash; Brian D
Agents
- Morgan, Lewis & Bockius LLP
-
CPC
-
US Classifications
Field of Search
US
- 227 135
- 227 119
- 227 136
-
International Classifications
-
Abstract
In a nailing machine capable of feeding not only wire-connected nails but also nails connected by a plastic sheet into the nail ejecting opening of a nose portion, the nail shank of one of the wire-connected nails is supplied with shifting the nail shank toward the welded portion of the wire-connected nail with respect to the center of the nail ejecting opening. Further, depressions for containing cutoff pieces of the wire-connected nails are formed in the shifted side of the nail shank, and discharging opening for sheet leaves of the nails connected by the plastic sheet is shifted so that the front end of a driver is prevented from hammering the connecting sheet leaf by guiding the connecting sheet leaf in a direction opposite to the direction of shifting the nail shank of the wire-connected nail.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a nailing machine, in which connected nails are successively fed into an ejecting portion and the nail supplied into the ejecting portion is hammered by utilizing the power of compressed air after breaking the nail-to-nail connected condition. More specifically, the present invention relates to a nailing machine for both types of connected nails including the nails connected together by a metal wire and the nails connected by plastic sheets that are respectively formed into holding leaves by holding down both sides of the plastic sheets in order to hold and connect the nails.
2. Description of the Related Art
As connected nails for use in nailing machines driven by compressed air, there are known types of connected nails including wire-connected nails prepared by welding (fusion-bonding) a metal wire to nail shanks for the connecting purpose and nails connected by a plastic sheet prepared by forming a pair of bendable holding leaves integrally on both sides of the continuous plastic connecting sheet and inserting the nail shanks into the respective holding leaves for the connecting purpose. These types of connected nails are employed in different ways depending on the jobsite, and not only nailing machines capable of using both types of connected nails but also those adapted for alternately using both types of them have already been developed.
FIG. 6
shows the nail ejecting portion of a nailing machine for use in both types mentioned above. In a nose portion
20
provided in the lower portion of a nailing machine body, a nail ejecting opening
22
is formed for slidably guiding a driver
21
driven by a cylinder piston mechanism disposed within the body. An opening for introducing the front nail out of the connected nails in the nail ejecting opening
22
is formed in the nail ejecting opening
22
. As shown in FIGS.
7
(
a
) and
7
(
b
), a nail feeding passage
25
is formed between a fixed guide wall
23
that is continuous to one side edge of the opening and used to guide the connected nails up to the nail ejecting opening
22
and a door member
24
that is openable with respect to the nose portion
20
and supported opposite to the fixed guide wall
23
. A pressing plate
26
resiliently urged toward the fixed guide wall
23
is placed for the door member
24
whereby to maintain the space of the passage
25
for feeding wire-connected nails A and also to press nails B connected by a plastic sheet against the fixed guide wall
23
. The nail feeding passage
25
is disposed on the line prolonged from the center line of the nail ejecting opening
22
so as to arrange each of the connected nails in the center of the nail ejecting opening
22
.
When the front nail is hammered by the driver
21
in a case where the wire-connected nails A are used, a connecting wire
30
between the front nail
31
and the second nail
32
is cut, and the front nail
31
is hammered out of the nail ejecting opening
22
as the connected condition is removed. At this time, a cutoff piece
30
a
of the connecting wire
30
is formed on the front side of the shank of the second nail
32
. Since the cutoff piece
30
a
is usually formed in the direction of the tip of the nail (downward) as shown in
FIG. 6
, it is hardly allowed to penetrate into a workpiece along the shank of the hammered nail. For this reason, the tip of the cutoff piece
30
a
comes into contact with the surface of the workpiece when the nail is hammered into the workpiece, and the cutoff piece
30
a
may be curved and separated from the wire-welded portion of the shank of the nail. This is dangerous because the cutoff pieces
30
a
may possibly fly in all directions.
In order to prevent the cut-pieces
30
a
from flying in all directions, depressions
27
for containing the front portions of the cutoff pieces
30
a
of the wire
30
are formed in the nail ejecting opening
22
of the nose portion
20
as shown in
FIG. 6
, so that each cutoff piece
30
a
attached to the shank of the hammered nail is formed upward. Since the tip of the cutoff piece
30
a
of the wire is received by the depression
27
when the nail is sent to the nose portion
20
, the cutoff piece
30
a
is mated with the depression
27
. Then the cutoff piece
30
a
is moved together with the shank portion of the nail when the nail is hammered out. Therefore, the cutoff piece
30
a
is directed upward and prevented from jumping up and down.
However, the depressions
27
for containing the front portions of the cutoff pieces
30
a
of the wire
30
are formed on the front side of the nail ejecting opening
22
of the nose portion
20
in the conventional art. Therefore, the tip of the cutoff piece
30
a
of the wire
30
may not be contained in the depression
27
. This may happen in a case where the length of the cutoff piece
30
a
formed in front of the shank of the nail is short when connected nails have narrow connecting intervals or where the form of the cutoff piece
30
a
of the wire
30
becomes unstable. With respect to a special nailing machine for wire-connected nails A, the following technique has already been proposed as shown in FIG.
7
(
a
): the depressions
27
formed in the nail ejecting opening
22
are formed in the side of the direction of supply to ensure that the cutoff pieces
30
a
are mated with the depressions
27
by eliminating the nonconformity stated above; moreover, the nails are supplied by shifting (offsetting) the nail feeding position in the direction in which the depressions
27
are formed to ensure that the cutoff pieces
30
a
are prevented from flying in all directions by allowing even the short cutoff pieces
30
a
to be contained in the depressions
27
.
However, the introduction of the above technique into a nailing machine for use in both types results in placing a connecting sheet leaf
29
of the nail B connected by the plastic sheet closer to the center of the nail ejecting opening
22
. Accordingly, the shoulder portion
29
a
of the connecting sheet leaf
29
is hammered by the driver
21
when the nail
31
is hammered as shown in FIG.
8
. Consequently, the nail ejecting opening
22
may be clogged with the nail because the connecting sheet leaf
29
is crushed, and the supply of the nails B connected by the plastic sheet may also be impeded by the hammering trouble.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a feeding mechanism for connected nails in a nailing machine for simultaneous use in hammering wire-connected nails A and nails B connected by a plastic sheet, wherein cutoff pieces of a wire can be effectively prevented from flying in all directions and wherein nails connected by the plastic sheet can also be supplied and hammered into a workpiece without impediments.
In order to solve the foregoing problems, there is provided a feeding mechanism for connected nails in a nailing machine capable of feeding not only wire-connected nails prepared by fusion-bonding a metal wire to the nail shanks but also nails connected by a long plastic sheet into the nail ejecting opening of a nose portion. The nails connected by the plastic sheet are prepared by inserting the nail shanks into the respective holding leaves formed along the extended direction of the plastic sheet. The wire-connected nail is supplied by offsetting the nail shank toward the wire-bonded portion of the wire-connected nail with respect to the center of the nail ejecting opening, and depressions for containing cutoff pieces of the wire-connected nails are formed in the offset side of the nail shank in the nail ejecting opening. A discharging opening for sheet leaves of the nails connected by the plastic sheet is offset so that the front end of a driver is prevented from hammering the connecting sheet leaf of the nail connected by the plastic sheet by guiding the connecting sheet leaf in a direction opposite to the direction of offsetting the shank of the wire-connected nail.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a vertical sectional view of a nose portion loaded with wire-connected nails according to an embodiment of the present invention.
FIG. 2
is a sectional view of the nose portion of FIG.
1
.
FIGS.
3
(
a
),
3
(
b
) and
3
(
c
) are sectional views taken along the lines I—I, II—II and III—III of
FIG. 2
, respectively.
FIG. 4
is a vertical rear elevation of a nose portion loaded with nails connected by a plastic sheet as in FIG.
2
.
FIGS.
5
(
a
),
5
(
b
) and
5
(
c
) are sectional views taken along the lines I′—I′, II′—II′ and III′—III′ of
FIG. 4
, respectively.
FIG. 6
is a vertical side view of a nose portion in a conventional nailing machine.
FIGS.
7
(
a
) and
7
(
b
) are horizontal sectional views of the nose portions loaded with wire-connected nails and nails connected by a plastic sheet, respectively.
FIG. 8
is a sectional view showing a condition in which the shoulder portion of a plastic sheet has been hammered.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment of the present invention will now be described with reference to the drawings.
FIG. 1
is a vertical sectional view of the nose portion of a nailing machine embodying the invention.
FIG. 2
is a sectional view of the nose portion. FIG.
3
(
a
) is a sectional view taken along the line I—I of
FIG. 2
; FIG.
3
(
b
) is a sectional view taken along the line II—II thereof; and FIG.
3
(
c
) is a sectional view taken along the line III—III thereof.
A nose portion
1
is provided in the lower end portion of the housing of a nailing machine body and forms a hollow nail ejecting opening
2
for ejecting nails. A driver
3
is integrally mounted on a piston to be driven under the impact of compressed air in a cylinder provided in the housing and is slidably guided in the nail ejecting opening
2
. An opening for receiving one of the connected nails is formed in one side of the nail ejecting opening
2
. A nail feeding passage
7
is for guiding the connected nails up to the nail ejecting opening
2
. The nail feeding passage
7
is formed with a fixed guide wall
5
adjoining the one side of the opening and extending backward and an openable door member
6
pivotally supported on the opposite side of the fixed guide wall
5
.
A nail feeding mechanism
8
constituted by a feed piston and a piston-cylinder mechanism for containing the feed piston is disposed on the back side of the fixed guide wall
5
. The feed piston is slidable along the nail feeding passage
7
and nail feeding pawls
10
are attached to the front end of a piston rod
9
. The nail feeding pawls
10
are projected into the nail feeding passage
7
via a window hole
11
formed in the fixed guide wall
5
and reciprocated along the nail feeding passage
7
. The reciprocating nail feeding pawls
10
clamp the shank of one of the wire-connected nails A in the nail feeding passage
7
whereby to feed the nail into the nail ejecting opening
2
. Moreover, the fixed guide wall
5
is provided with check pawls (not shown) capable of projecting into the nail feeding passage
7
, so that the wire-connected nails A are prevented from moving back when the nail feeding pawls
10
are retracted.
The fixed guide wall
5
for guiding the nail shank a is shifted (offset) toward the welded (fusion-bonded) wire
14
of the wire-connected nails A with respect to the center P of the nail ejecting opening
2
. Further, depressions
15
are formed for containing cutoff pieces
14
a
formed in front of the shank a of the front nail of the wire-connected nails A. The depressions
15
are shifted toward the side on which the fixed guide wall
5
is formed, and the fixed guide wall
5
communicating with the opening and one side of the opening is disposed substantially tangential to the depressions
15
of the nail ejecting opening
2
. Thus, each of the wire-connected nails A is supplied while the nail is shifted toward the side on which the depressions
15
are formed in the nail ejecting opening
2
. Since the nail shank a placed in the nail ejecting opening
2
is set close to the depressions
15
for containing cutoff pieces
14
a
, it is ensured that the cutoff pieces
14
a
of the connecting wire are contained in the depressions
15
even though the cutoff pieces
14
a
are short.
Further, as shown in
FIGS. 4
,
5
(
a
),
5
(
b
) and
5
(
c
), a discharge opening
17
for discharging the empty connecting sheet leaves
16
of nails B connected by a plastic sheet is formed in front of the nail ejecting opening
2
. The discharge opening
17
is constituted by the nose portion
1
, which forms the nail ejecting opening
2
, and a guiding surface
18
formed on the door member
6
. The guiding surface
18
on the side of the nose portion
1
is tilted with respect to the nail ejecting opening
2
so that the connecting sheet leaf
16
is guided in a direction opposite to the direction in which the nail shank a is shifted. When the nails B connected by the plastic sheet are used, the connecting sheet leaf
16
is guided by the guiding surface
18
formed on the nose portion
1
in the direction tilted with respect to the nail feeding direction, and then the connecting sheet leaf
16
is discharged therefrom. With respect to the nail placed in the nail ejecting opening
2
from the nails B connected by the plastic sheet, the back portion of the connecting sheet leaf
16
holding the nail mates with the guiding surface
18
and is deviated from the fixed guide wall
5
. Accordingly, the nail shank a is disposed in the substantially center of the nail ejecting opening
2
. Since the shoulder portion
16
a
of the connecting sheet leaf
16
holding the nail shank a placed in the nail ejecting opening
2
is shifted outside the sliding range of the driver
3
, the front end of the driver
3
is effectively prevented from hammering the shoulder portion of the connecting sheet leaf
16
.
In the nailing machine described above, the depressions
15
of the nail ejecting opening
2
are formed on the shifted side of the nail shank a to ensure that the cutoff pieces
14
a
of the wire of the wire-connected nails A are contained therein and also prevented from flying in all directions even though the nail-to-nail interval of the wire-connected nails is narrow or the form of the cutoff piece of the wire becomes unstable. Moreover, the discharging opening
17
for the leaves of a connecting sheet is formed for the nails B connected by the plastic sheet so that the connecting sheet leaf
16
is guided in the direction opposite to the direction of shifting the shank a of the wire-connected nail A. As a result, the front end of the driver
3
is effectively prevented from hammering the connecting sheet leaf
16
when the nail is hammered out. Therefore, according to the above feeding mechanism for connected nails, the cutoff pieces
14
a
of the wire can be effectively prevented from flying in all directions, and the nails B connected by the plastic sheet can also be supplied and hammered into a workpiece without impediments.
Claims
- 1. A feeding mechanism for connected nails in a nailing machine capable of feeding both wire-connected nails prepared by welding a metal wire to nail shanks and nails connected by plastic sheet leaves into a nail eject opening of a nose portion of the nailing machine, the nails connected by the plastic sheet leaves being prepared by inserting the nail shanks into respective leaves formed along a direction of the connected nails in the plastic sheet leaves,wherein each wire-connected nail is offset, with respect to a center of the nail eject opening, toward a fixed guide wall, and depressions for containing cutoff pieces of the wire-connected nails are formed in the nail eject opening adjacent to the fixed guide wall, and wherein a discharge opening for plastic sheet leaves is adjacent to the eject opening and at an acute angle to a line alone the direction of the connected nails substantially tangential with the surface of the fixed guide wall so that a front end of a driver is prevented from hammering the plastic sheet leaves by guiding the plastic sheet leaves in a direction of the discharge opening.
- 2. A feeding mechanism for connected nails in a nailing machine capable of feeding both wire-connected nails and nails connected by sheet leaves into a nail eject opening of a nose portion of the nail machine, wherein the wire-connected nails are prepared by welding a metal wire to nail shanks, and the nails connected by sheet leaves are prepared by inserting nail shanks into respective leaves formed along a direction of the sheet leaves, said feeding mechanism comprising:a depression for containing a cutoff piece of each wire-connected nail, formed in a fixed guide wall side of the nail eject opening; and a discharge opening for the sheet leaves, provided adjacent to the eject opening and at an acute angle to a line along the direction of the connected nails substantially tangential with the surface of the fixed guide wall and guiding the sheet leaves in a direction of the discharge opening.
Priority Claims (1)
Number |
Date |
Country |
Kind |
P2001-039265 |
Feb 2001 |
JP |
|
US Referenced Citations (6)
Foreign Referenced Citations (1)
Number |
Date |
Country |
0 369 587 |
May 1990 |
EP |