This application is based on and claims priority from Japanese Patent Application No. 2021-073826, filed on Apr. 26, 2021, with the Japan Patent Office, the disclosure of which is incorporated herein in its entirety by reference.
The present disclosure relates to a female terminal and a female terminal manufacturing method.
Conventionally, there is known a female terminal described in Japanese Patent Laid-open Publication No. H07-045322. This female terminal is such that a male contact receiving portion of a female contact is formed into a substantially box shape composed of an upper wall, a side wall and a bottom wall, and a spring piece is arranged in the male contact receiving portion. Further, a spring member made of stainless steel having a higher elastic modulus than the spring piece is arranged below the spring piece.
According to the above configuration, since the spring member is disposed in the box-shaped male contact receiving portion, there is a problem that it is difficult to confirm whether or not the spring member has been disposed at a proper position in the male contact receiving portion.
The present disclosure was completed on the basis of the above situation and aims to provide a female terminal-related technique enabling easy confirmation of whether or not a spring member is disposed at a proper position.
The present disclosure is directed to a female terminal with a terminal body including a bottom wall, and a spring member mounted in the terminal body, wherein the terminal body includes a connecting tube portion continuous with the bottom wall, a tab of a male terminal being inserted into the connecting tube portion, a resilient contact piece configured to resiliently contact the tab inserted into the connecting tube portion, and a through hole penetrating through the bottom wall, and the spring member is made of metal having a higher elastic modulus than the resilient contact piece, one end part of the spring member biases the resilient contact piece in a direction toward the tab by coming into contact with the resilient contact piece, and the other end part of the spring member is located in a region inside a hole edge part of the through hole with the spring member mounted in the terminal body.
According to the present disclosure, whether or not a spring member is disposed at a proper position with respect to a terminal body can be easily confirmed.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
First, embodiments of the present disclosure are listed and described.
(1) The present disclosure is directed to a female terminal with a terminal body including a bottom wall, and a spring member mounted in the terminal body, wherein the terminal body includes a connecting tube portion continuous with the bottom wall, a tab of a male terminal being inserted into the connecting tube portion, a resilient contact piece configured to resiliently contact the tab inserted into the connecting tube portion, and a through hole penetrating through the bottom wall, and the spring member is made of metal having a higher elastic modulus than the resilient contact piece, one end part of the spring member biases the resilient contact piece in a direction toward the tab by coming into contact with the resilient contact piece, and the other end part of the spring member is located in a region inside a hole edge part of the through hole with the spring member mounted in the terminal body.
Whether or not the spring member has been disposed at a proper position with respect to the terminal body can be easily confirmed by a simple method for confirming whether or not the other end part of the spring member is located in the region inside the hole edge part of the through hole.
(2) Preferably, the spring member is crimped to the terminal body by a crimping portion formed on the terminal body.
Whether or not the spring member is inclined can be confirmed when the spring member is fixed to the terminal body by the crimping portion by confirming the other end part of the spring member through the through hole.
(3) Preferably, the terminal body includes a wire crimping portion to be crimped to a wire and a coupling portion provided between the connecting tube portion and the wire crimping portion to couple the connecting tube portion and the wire crimping portion, and the through hole is provided in the bottom wall of the coupling portion.
In crimping the wire crimping portion to the wire, a large force is applied to the wire crimping portion. Further, in electrically connecting the tab of the male terminal and the connecting tube portion, a large force is applied to the connecting tube portion from the resilient contact piece. On the other hand, a large force is not applied to the coupling portion unlike the wire crimping portion and the connecting tube portion. Thus, the through hole can be formed while a reduction in the strength of the terminal body is suppressed.
(4) Preferably, a shear surface is formed on the other end part of the spring member.
According to the above configuration, a die for cutting the spring member can be inserted into the through hole at the time of press working with the spring member placed on the bottom wall. In this way, press working can be performed with the spring member placed on the bottom wall.
(5) Preferably, the bottom wall is provided with an excessive deflection suppressing piece projecting toward the resilient contact piece, the excessive deflection suppressing piece suppressing excessive deflection of the resilient contact piece by coming into contact with the resilient contact piece when an excessive force is applied to the resilient contact piece, and the excessive deflection suppressing piece is separated from the one end part of the spring member.
Since the spring member has a relatively high elastic modulus, the excessive deflection suppressing piece may be deformed if the spring member contacts the excessive deflection suppressing piece. Since the excessive deflection suppressing piece is separated from the spring member according to the present disclosure, the deformation of the excessive deflection suppressing piece can be suppressed.
(6) Preferably, the connecting tube portion includes a side wall extending from a side edge of the bottom wall and the side wall includes a window portion penetrating through the side wall, and a contact part of the resilient contact piece and the one end part of the spring member is exposed through the window portion.
The contact of the resilient contact piece and the one end part of the spring member can be easily confirmed through the window portion.
(7) The present disclosure is directed to a female terminal manufacturing method for manufacturing a female terminal including a terminal body having a bottom wall and a spring member to be mounted in the terminal body, the method including forming a terminal body element piece including a through hole in the bottom wall by press-working a first metal plate material, forming a spring element piece by press-working a second metal plate material having a higher elastic modulus than the first metal plate material, placing the spring element piece on the bottom wall, and forming the spring member by press-working the spring element piece by inserting a die for press working into the through hole.
The spring member can be formed by press working with the spring element piece placed on the bottom wall.
(8) Preferably, the method further includes crimping the spring element piece or the spring member placed on the bottom wall to the bottom wall.
The spring member or the spring element piece can be firmly fixed to the bottom wall by crimping the spring member or the spring element piece to the bottom wall.
Hereinafter, an embodiment of the present disclosure is described. The present disclosure is not limited to these illustrations and is intended to be represented by claims and include all changes in the scope of claims and in the meaning and scope of equivalents.
An embodiment of the present disclosure is described with reference to
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The spring member 70 is formed by press-working a second metal plate material 91 having a higher elastic modulus than the first metal plate material 90. In this embodiment, the second metal plate material 91 is made of stainless steel. The spring member 70 is in the form of a plate elongated in the front-rear direction as a whole.
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Since being provided forward of the biasing portion 71 of the spring member 70, the excessive deflection suppressing piece 27 does not contact the spring member 70.
[Manufacturing Process of Female Terminal]
The female terminal 1 is, for example, manufactured as follows. Note that a manufacturing process of the female terminal 1 is not limited to the one described below.
First, as shown in
Subsequently, the spring element piece 70E is formed by press-working the second metal plate material 91 made of stainless steel. Subsequently, the spring element piece 70E is placed on the bottom wall 22 as shown in
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Note that the crimping portions 25 may be bent before the spring member 70 is sheared (shear surface 77 is formed) with the spring element piece 70E placed on the bottom wall 22. In this case, a positional deviation can be suppressed before the spring element piece 70E is press-worked.
By bending the terminal body element piece 10E, the resilient contact piece 50 and the connecting tube portion 20 are formed. In this way, the female terminal 1 is completed (see
Next, functions and effects of this embodiment are described. The female terminal 1 according to this embodiment includes the terminal body 10 having the bottom wall 22 and the spring member 70 mounted in the terminal body 10. The terminal body 10 includes the connecting tube portion 20 continuous with the bottom wall 22, the tab 81 of the male terminal 80 being inserted into the connecting tube portion 20, the resilient contact piece 50 configured to resiliently contact the tab 81 inserted into the connecting tube portion 20 and the through hole 31 penetrating through the bottom wall 22. The spring member 70 is made of metal having a higher elastic modulus than the resilient contact piece 50. The biasing portion 71 of the spring member 70 biases the resilient contact piece 50 in the direction toward the tab 81 by coming into contact with the resilient contact piece 50. The rear end part 76 of the spring member 70 is located in the region inside the hole edge part of the through hole 31 with the spring member 70 mounted in the terminal body 10.
Whether or not the spring member 70 has been disposed at a proper position with respect to the terminal body 10 can be easily confirmed by a simple method for confirming whether or not the rear end part 76 of the spring member 70 is located in the region inside the hole edge part of the through hole 31.
Further, according to this embodiment, the spring member 70 is crimped to the terminal body 10 by the crimping portions 25 formed on the terminal body 10.
By confirming the rear end part 76 of the spring member 70 through the through hole 31, whether or not the spring member 70 is inclined can be confirmed when the spring member 70 is fixed to the terminal body 10 by the crimping portions 25.
Further, according to this embodiment, the terminal body 10 includes the wire connecting portion 40 to be crimped to the wire 60 and the coupling portion 30 provided between the connecting tube portion 20 and the wire connecting portion 40 to couple the connecting tube portion 20 and the wire connecting portion 40, and the through hole 31 is provided in the bottom wall 22 of the coupling portion 30.
A larger force is applied to the wire connecting portion 40 when the wire connecting portion 40 is crimped to the wire 60. Further, when the tab 81 of the male terminal 80 and the connecting tube portion 20 are electrically connected, a large force is applied to the connecting tube portion 20 from the resilient contact piece 50. On the other hand, a large force is not applied to the coupling portion 30 unlike the wire connecting portion 40 and the connecting tube portion 20. Thus, the through hole 31 can be formed while a reduction in the strength of the terminal body 10 is suppressed.
Further, according to this embodiment, the shear surface 77 is formed on the rear end part 76 of the spring member 70.
According to the above configuration, the die for cutting the spring member 70 can be inserted into the through hole 31 at the time of press working with the spring member 70 placed on the bottom wall 22. In this way, press working can be performed with the spring member 70 placed on the bottom wall 22.
Further, according to this embodiment, the bottom wall 22 is provided with the excessive deflection suppressing piece 27 projecting toward the resilient contact piece 50 and configured to suppress excessive deflection of the resilient contact piece 50 by coming into contact with the resilient contact piece 50 when an excessive force is applied to the resilient contact piece 50, and the excessive deflection suppressing piece 27 is separated from the front end part of the spring member 70.
Since the spring member 70 has a relatively high elastic modulus, the excessive deflection suppressing piece 27 may be deformed if the spring member 70 contacts the excessive deflection suppressing piece 27. However, since the excessive deflection suppressing piece 27 is separated from the spring member 70 according to the present disclosure, the deformation of the excessive deflection suppressing piece 27 can be suppressed.
Further, according to this embodiment, the connecting tube portion 20 includes the side walls 23 extending from the side edges of the bottom wall 22, the side walls 23 includes the window portions 26 penetrating through the side walls 23, and a contact part of the resilient contact piece 50 and the biasing portion 71 of the spring member 70 is exposed through the window portions 26.
Thus, the contact of the resilient contact piece 50 and the biasing portion 71 of the spring member 70 can be easily confirmed through the window portions 26.
The manufacturing method for the female terminal 1 according to the present disclosure is a manufacturing method for the female terminal 1 including the terminal body 10 having the bottom wall 22 and the spring member 70 to be mounted in the terminal body 10 and includes forming the terminal body element piece 10E including the through hole 31 in the bottom wall 22, forming the spring element piece 70E by press-working the second metal plate material 91 having a higher elastic modulus than the first metal plate material 90, placing the spring element piece 70E on the bottom wall 22 and forming the spring member 70 by press-working the spring element piece 70E by inserting the die 92 for press working into the through hole 31.
By performing press working with the spring element piece 70E placed on the bottom wall 22, the spring member 70 can be formed.
Further, the manufacturing method for the female terminal 1 according to this embodiment includes crimping the spring member 70 placed on the bottom wall 22 to the bottom wall 22.
By crimping the spring member 70 to the bottom wall 22, the spring member 70 can be firmly fixed to the bottom wall 22.
(1) A method for fixing the spring member 70 and the terminal body 10 is not limited to crimping, and the spring member 70 and the terminal body 10 may be welded or riveted.
(2) The through hole 31 may be provided at a position different from the coupling portion 30 and, for example, may be provided in the bottom wall 22 of the connecting tube portion 20 or in the bottom wall 22 of the wire barrel portions 42.
(3) The excessive deflection suppressing piece 27 may be omitted. Further, the excessive deflection suppressing piece 27 may suppress excessive deflection of the spring member 70 by coming into contact with the spring member 70.
(4) The window portions 26 may be omitted.
(5) The burr 75 of the spring member 70 may project upward.
(6) Although the spring member 70 is crimped to the bottom wall 22 by the two crimping portions 25 in the above embodiment, there is no limitation to this and the spring member 70 may be crimped to the bottom wall 22 by three or more crimping portions 25.
From the foregoing, it will be appreciated that various exemplary embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various exemplary embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-073826 | Apr 2021 | JP | national |
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| 5702272 | Machida | Dec 1997 | A |
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| 20070111614 | Tanaka | May 2007 | A1 |
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| Number | Date | Country |
|---|---|---|
| H07-045322 | Feb 1995 | JP |
| 2015079599 | Apr 2015 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20220344849 A1 | Oct 2022 | US |