This application is based on and claims priority from Japanese Patent Application No. 2021-135538, filed on Aug. 23, 2021, with the Japan Patent Office, the disclosure of which is incorporated herein in its entirety by reference.
The present disclosure relates to a female terminal.
Conventionally, a female terminal is known from Japanese Patent Laid-open Publication No. 2016-062710. This female terminal includes a connecting tube portion into which a male terminal is inserted. A resilient contact piece to be resiliently held in contact with the male terminal is provided inside the connecting tube portion. The male terminal is electrically connected to the female terminal by being sandwiched between the resilient contact piece and the upper wall of the connecting tube portion.
Further, an auxiliary spring for biasing the resilient contact piece toward the male terminal by contacting the resilient contact piece is provided inside the connecting tube portion. Since a contact pressure between the resilient contact piece and the male terminal is improved by being biased by this auxiliary spring, the electrical connection reliability of the female terminal and the male terminal is improved.
To improve the electrical connection reliability of the female terminal and the male terminal, it is important to control the strength of the auxiliary spring for biasing the resilient contact piece. To that end, it is important to inspect and control the relative arrangement of the auxiliary spring and the upper wall of the connecting tube portion.
However, since the auxiliary spring is disposed in the connecting tube portion and hidden below the resilient contact piece, it is difficult to inspect the relative arrangement of the auxiliary spring and the upper wall of the connecting tube portion from outside.
The present disclosure was completed on the basis of the above situation and aims to provide a female terminal enabling an inspection of the arrangement of an auxiliary spring in a connecting tube portion.
The present disclosure is directed to a female terminal to be connected to a male terminal, the female terminal being provided with a connecting tube portion extending in a front-rear direction, the male terminal being inserted into the connecting tube portion, a resilient contact piece provided in the connecting tube portion, the resilient contact piece resiliently contacting the male terminal, and an auxiliary spring disposed in the connecting tube portion, the auxiliary spring biasing the resilient contact piece toward the male terminal by contacting the resilient contact piece, wherein the connecting tube portion has a bottom wall, an upper wall facing the bottom wall and a front opening open forward, the resilient contact piece includes a fulcrum portion folded rearward from a front end edge of the bottom wall in the connecting tube portion and a contact point portion provided at a position behind the fulcrum portion to contact the male terminal, the auxiliary spring is disposed at a position behind the fulcrum portion and below the contact point portion, the auxiliary spring includes a protrusion projecting in a direction intersecting the front-rear direction, and the protrusion and an inner surface of the upper wall are visually confirmable through the front opening of the connecting tube portion.
According to the present disclosure, it is possible to inspect the arrangement of an auxiliary spring in a connecting tube portion.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
First, embodiments of the present disclosure are listed and described.
(1) The present disclosure is directed to a female terminal to be connected to a male terminal, the female terminal being provided with a connecting tube portion extending in a front-rear direction, the male terminal being inserted into the connecting tube portion, a resilient contact piece provided in the connecting tube portion, the resilient contact piece resiliently contacting the male terminal, and an auxiliary spring disposed in the connecting tube portion, the auxiliary spring biasing the resilient contact piece toward the male terminal by contacting the resilient contact piece, wherein the connecting tube portion has a bottom wall, an upper wall facing the bottom wall and a front opening open forward, the resilient contact piece includes a fulcrum portion folded rearward from a front end edge of the bottom wall in the connecting tube portion and a contact point portion provided at a position behind the fulcrum portion to contact the male terminal, the auxiliary spring is disposed at a position behind the fulcrum portion and below the contact point portion, the auxiliary spring includes a protrusion projecting in a direction intersecting the front-rear direction, and the protrusion and an inner surface of the upper wall are visually confirmable through the front opening of the connecting tube portion.
An interval between the protrusion of the auxiliary spring and the inner surface of the upper wall can be measured through the front opening by an optical method. In this way, the relative position of the auxiliary spring with respect to the inner surface of the upper wall can be easily inspected.
(2) Preferably, the connecting tube portion has a rear opening open rearward, and a laser beam incident on the front opening of the connecting tube portion from front is emitted from the rear opening.
The laser beam irradiated from a laser beam irradiating device arranged in front of the connecting tube portion is incident from the front opening of the connecting tube portion, emitted from the rear opening of the connecting tube portion and received by a laser beam receiving device disposed behind the connecting tube portion. In this way, the relative position of the auxiliary spring with respect to the inner surface of the upper wall can be inspected by a laser beam.
(3) Preferably, the connecting tube portion has a side wall extending toward the upper wall from a side edge of the bottom wall, and a tip of the protrusion is located inwardly of the side wall.
Since the tip of the protrusion is protected by the side wall, the collision of the tip of the protrusion with external matters is suppressed.
(4) Preferably, the connecting tube portion has a side wall extending toward the upper wall from a side edge of the bottom wall, and a through hole penetrating through the side wall is formed at a position of the side wall corresponding to the protrusion, and the auxiliary spring is suppressed from being excessively deflected and deformed by the protrusion abutting on a hole edge part of the through hole.
The auxiliary spring is suppressed from being excessively defected and deformed by the through hole.
(5) Preferably, a tip of the protrusion is located inwardly of an outer surface of the side wall.
Since the tip of the protrusion does not project outwardly of the side wall, the collision of the tip of the protrusion with external matters is suppressed.
(6) Preferably, the resilient contact piece includes an abutting portion configured to abut on the auxiliary spring at a position behind the contact point portion, the auxiliary spring includes a biasing portion for biasing the resilient contact piece by abutting on the abutting portion, and the protrusion is provided at a position of the auxiliary spring behind the biasing portion.
Since the abutting portion to be biased by the auxiliary spring serves as a point of effort, the contact point portion serves as a point of load and the fulcrum portion serves as a fulcrum in the resilient contact piece, a force larger than a force applied to the abutting portion is applied to the contact point portion by the principle of leverage. In this way, the electrical connection reliability of the male terminal and the female terminal can be improved.
Further, the biasing portion for biasing the resilient contact piece of the auxiliary spring is possibly deformed by receiving a force from the resilient contact piece. By providing the protrusion at the position behind this biasing portion, relative positions of the auxiliary spring and the upper wall can be precisely inspected.
(7) Preferably, the auxiliary spring separate from the connecting tube portion is fixed in the connecting tube portion.
Since the auxiliary spring can be formed of a material different from a material constituting the connecting tube portion, the strength design of the auxiliary spring can be freely changed. If the auxiliary spring is, for example, formed of a material having a larger strength than the material constituting the connecting tube portion, a contact pressure between the male terminal and the resilient contact piece can be improved, wherefore the electrical connection reliability of the male terminal and the female terminal can be improved.
Hereinafter, embodiments of the present disclosure are described. The present disclosure is not limited to these illustrations and is intended to be represented by claims and include all changes in the scope of claims and in the meaning and scope of equivalents.
A first embodiment of the present disclosure is described with reference to
The terminal body 10 is formed by press-working a metal plate material into a predetermined shape. An arbitrary metal such as copper, copper alloy, aluminum or aluminum alloy can be appropriately selected as a metal constituting the terminal body 10. As shown in
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The resilient contact piece 50 extends up to a substantially center position of the connecting tube portion 20 in the front-rear direction. A contact point portion 54 projecting upward is formed at a position near a rear end part of the resilient contact piece 50. The contact point portion 54 resiliently contacts the tab 81 of the male terminal 80 from below. In this way, the tab 81 is sandwiched between the contact point portion 54 of the resilient contact piece 50 and the rib 29 of the upper wall 24, whereby the male terminal 80 and the female terminal 1 are electrically connected. In a state where the tab 81 is not inserted in the connecting tube portion 20, the contact point portion 54 and the rib 29 are facing each other.
A part of the resilient contact piece 50 behind the contact point portion 54 serves as an abutting portion 55 which abuts on the auxiliary spring 70 to be described later from above.
The auxiliary spring 70 is formed by press-working a plate material made of metal different from the metal constituting the terminal body 10 into a predetermined shape. In the first embodiment, a stainless steel is used as the metal constituting the auxiliary spring 70. In the first embodiment, an elastic modulus of the metal constituting the auxiliary spring 70 is larger than that of the metal constituting the terminal body 10. The auxiliary spring 70 is in the form of a plate elongated in the front-rear direction as a whole.
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The excessive deflection suppressing piece 27 does not contact the auxiliary spring 70 since being provided in front of the biasing portion 71 of the auxiliary spring 70.
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Since the biasing portion 71 of the auxiliary spring 70 is located behind the resilient contact piece 50, the biasing portion 71 cannot be visually confirmed from front.
Note that visual conformability means that the position, size, shape, color or the like of an object can be measured by optical equipment such as a camera or a light receiving element.
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As described above, the lower surface 30 and the rib 29 of the upper wall 24, the contact point portion 54 of the resilient contact piece 50 and the protrusions 75 of the auxiliary spring 70 can be visually confirmed through the front opening 21, and the rib 29 of the upper wall 24, the contact point portion 54 of the resilient contact piece 50 and the protrusions 75 of the auxiliary spring 70 can be visually confirmed through the rear opening 28. In this way, as shown in
[Functions and Effects of First Embodiment]
Next, functions and effects of the first embodiment are described. As shown in
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According to this embodiment, the auxiliary spring 70 includes the two protrusions 75 respectively projecting from the both left and right side edges. In this way, whether or not the auxiliary spring 70 is twisted can be inspected by measuring the intervals between the respective protrusions 75 and the lower surface 30 of the upper wall 24.
Further, according to this embodiment, the connecting tube portion 20 includes the side walls 23 extending toward the upper wall 24 from the side edges of the bottom wall 22 and the tips of the protrusions 75 are located inwardly of the side walls 23. Since the tips of the protrusions 75 are protected by the side walls 23 in this way, the interference of the tips of the protrusions 75 with external matters is suppressed.
Further, according to this embodiment, the resilient contact piece 50 includes the abutting portion 55 configured to abut on the auxiliary spring 70 at the position behind the contact point portion 54, the auxiliary spring 70 includes the biasing portion 71 for biasing the resilient contact piece 50 by abutting on the abutting portion 55, and the protrusions 75 are provided at the positions of the auxiliary spring 70 behind the biasing portion 71.
Since the abutting portion 55 to be biased by the auxiliary spring 70 serves as a point of effort, the contact point portion 54 serves as a point of load and the fulcrum portion 51 serves as a fulcrum in the resilient contact piece 50, a force larger than a force applied to the abutting portion 55 is applied to the contact point portion 54 by the principle of leverage. In this way, the electrical connection reliability of the male terminal 80 and the female terminal 1 can be improved.
Further, the biasing portion 71 for biasing the resilient contact piece 50 of the auxiliary spring 70 is possibly deformed by receiving a force from the resilient contact piece 50. By providing the protrusions 75 at the positions behind this biasing portion 71, relative positions of the auxiliary spring 70 and the upper wall 24 can be precisely inspected.
Further, according to this embodiment, the auxiliary spring 70 separate from the connecting tube portion 20 is fixed in the connecting tube portion 20.
Since the auxiliary spring 70 can be formed of a material different from the material constituting the connecting tube portion 20, the strength design of the auxiliary spring 70 can be freely changed. In this way, if the auxiliary spring 70 is formed, for example, of a material having a larger strength than the material constituting the connecting tube portion 20, a contact pressure between the male terminal 80 and the resilient contact piece 50 can be increased, wherefore the electrical connection reliability of the male terminal 80 and the female terminal 1 can be improved.
Next, a female terminal 101 according to a second embodiment of the present disclosure is described with reference to
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By the abutment of the protrusions 175 of the auxiliary spring 70 on hole edge parts of the through holes 131, the auxiliary spring 170 is suppressed from being excessively deflected and deformed.
Since the configuration other than the above is substantially similar to that of the first embodiment, the same members are denoted by the same reference signs and repeated description is omitted.
According to this embodiment, the tips of the protrusions 175 are located inwardly of the outer surfaces of the side walls 123. Since the tips of the protrusions 175 do not project outwardly of the side walls 123 in this way, the interference of the tips of the protrusions 175 with external matters is suppressed.
(1) The inside of the connecting tube portion 20 may be imaged from front of the connecting tube portion 20, for example, by a camera and the intervals between the lower surface 30 of the upper wall 24 and the protrusions 75 of the auxiliary spring 70 may be measured by an image analysis. In this case, the connecting tube portion 20 may not have the rear opening 28 and the rear end part of the connecting tube portion 20 may be closed by a certain member.
(2) One protrusion 75 may be provided on one of the both left and right side edges of the auxiliary spring 70. Further, the auxiliary spring 70 may include three or more protrusions 75.
(3) The auxiliary spring may be formed integrally to the terminal body 10.
(4) The protrusion 75 may project in an arbitrary direction intersecting the front-rear direction from the side edge of the auxiliary spring 70 and may, for example, project obliquely upward to the left, obliquely upward to the right, obliquely downward to the left or obliquely downward to the right.
(5) The shape of the protrusion 75 is arbitrary and may be a tapered shape when viewed from above or may be shaped to have an arcuately rounded tip when viewed from above.
From the foregoing, it will be appreciated that various exemplary embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various exemplary embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Number | Date | Country | Kind |
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2021-135538 | Aug 2021 | JP | national |