Example embodiments relate to a female threaded body relates to a female threaded body and a thread body fastening structure.
A male threaded body such as a bolt and a female threaded body such as a nut may be used as a fastening structure. In such a fastening structure, two types of helical grooves with different lead angles and/or lead directions, for example, a right-handed male threaded portion and a left-handed male threaded portion, may be formed for a single male threaded body. In addition, two types of the female threaded body such as a double nut, for example, a right-handed female threaded portion and a left-handed female threaded portion, may be screwed with the two types of the helical grooves, respectively. Here, by preventing a relative rotation of the two types of the female threaded body using an engaging element, an axial interference action or an axial separation and returning action by the different lead angles and/or lead directions may suspend a mechanical release from the male threaded body (refer to Japanese Patent Publication No. 5406168).
Further, as another application, two types of female threaded helices with different lead angles and/or lead directions may also be formed for a single female threaded body (refer to Claims 15 through 19 and FIGS. 41 through 43 of Japanese Patent Publication No. 5406168). In such an application, to allow a relative rotation of the female threaded body and the male threaded body, which is limited to a fastening direction, one female threaded helix may be provided as a plate-type member to be elastically deformable.
According to example embodiments described herein, by providing a single female threaded body having two types of female threaded helices with different lead angles and/or lead directions, a mass-production of the female threaded body may be enabled. To meet a large demand, it may be needed to produce the female threaded body at a low cost and in large quantities, and also to form the two types of the female threaded helices of the female threaded body with a high precision.
In addition, when fastening the single female threaded body having the two types of the female threaded helices with different lead angles and/or lead directions, one female threaded helix may need to proceed helically towards a male threaded body, while a plate-type member of the other female threaded helix may need to be elastically deformed repetitively, to sequentially pass or surmount threads of the male threaded body in an axial direction. However, in some cases, a fastening target body, or a body to be fastened by the female threaded body and the male threaded body, may be fastened immediately before the one female threaded helix passes a next thread, and a rotation of the female threaded body may be suspended. In such cases, a mechanical release may be suspended using a last thread that is immediately passed. However, before the mechanical release is suspended, the female threaded body may be finely rotated in a reverse direction.
That is, as shown in an existing female threaded body, a fine reverse rotation along with the male threaded body using the other female threaded helix may be allowed during an interval between a point in time when the one female threaded helix of the female threaded body passed a current thread and a point in time when the one female threaded helix is to pass a next thread, and thus such a fine reverse rotation may deteriorate a fastening force of the fastening target body.
Therefore, considering issues discussed in the foregoing, an aspect of the present disclosure provides a single female threaded body having two types of female threaded structures with different lead angles and/or lead directions, the single female threaded body being of a high quality and to be mass produced. In addition, using the single female threaded body having the two types of the female threaded structures with the different lead angles and/or lead directions may enable retention of a high fastening force of a fastening target body, or a body to be fastened.
According to an aspect of the present disclosure, there is provided a female threaded body including a female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and set at a lead angle and/or in a lead direction, a receiving portion including a contact surface formed on an end surface of the cylindrical member in an axial direction of the hole, and a reverse rotation-preventing member disposed on the contact surface and including a protruding portion extended in a radially inward direction towards an axis. A protruding end of the protruding portion may include a disconnected or connected helical engaging edge that is set at a lead angle and/or in a lead direction different from the lead angle and/or the lead direction of the female threaded helical structure. The engaging edge may be elastically deformed to rotate on a base end of the protruding portion as a supporting point in a direction in which the protruding end is separated from the contact surface, and be elastically deformed repetitively to helically proceed when being screwed with a male threaded body to allow a relative rotation of the female threaded helical structure in one direction and prevent a relative rotation in another direction.
The female threaded helical structure of the cylindrical member of the female threaded body may be screwed with one helical groove of the male threaded body having a multi-thread structure portion having a first helical groove set at a lead angle and/or in a lead direction and a second helical groove set at a lead angle and/or in a lead direction different from the lead angle and/or the lead direction of the first helical groove, which are formed on a same area by overlapping each other. In addition, while the cylindrical member is helically proceeding along the one helical groove of the male threaded body, the engaging edge of the female threaded body may come into contact with threads of the other helical groove between the first helical groove and the second helical groove of the male threaded body, and may be elastically deformed to rotate on a base end of the protruding portion as a supporting point in a direction in which the protruding end is separated from the contact surface and be elastically deformed repetitively to pass threads of the other helical groove in order to allow a relative rotation of the female threaded helical structure in one direction and prevent a relative rotation in another direction.
When observing the contact surface from a cross-sectional viewpoint in a direction perpendicular to the axis, a cross-sectional shape of the contact surface may be observed at a plurality of positions in a circumferential direction of the axis and/or the cross-sectional shape may be observed as being formed in an annular shape.
The receiving portion may include a first circumferential engaging portion, and the reverse rotation-preventing member may include a second circumferential engaging portion that is engaged with the first circumferential engaging portion in a circumferential direction. By the first circumferential engaging portion and the second circumferential engaging portion, the cylindrical member and the reverse rotation-preventing member may be fixed in the circumferential direction.
The receiving portion may include a first axial engaging portion, and the reverse rotation-preventing member may include a second axial engaging portion that is engaged with the first axial engaging portion in an axial direction. By the first axial engaging portion and the second axial engaging portion, the cylindrical member and the reverse rotation-preventing member may be fixed in the axial direction.
The first axial engaging portion may be engaged with the reverse rotation-preventing member in the axial direction by being bent when being assembled.
The first axial engaging portion may be formed along an outer circumference of the reverse rotation-preventing member.
The reverse rotation-preventing member may include a seating surface portion being in contact with the contact surface of the receiving portion in at least a circumferential direction in an angle range greater than or equal to 180°, and the engaging edge of the protruding portion may come into contact with the male threaded body in an angle range less than or equal to 360° in a circumferential direction.
The reverse rotation-preventing member may include the engaging edge in a range of less than 360° in a circumferential direction, which is provided as a plurality of engaging edges in the circumferential direction.
The reverse rotation-preventing member may include the seating surface portion being in contact with the contact surface of the receiving portion, and a standing portion extended from the seating surface portion in an axial direction, an extension distance in the axial direction gradually increasing in a circumferential direction. The protruding portion may be extended in a radially inward direction from the standing portion.
By applying a predetermined or higher torque in a releasing direction by setting an extension length, or a protruding length, of the protruding portion, setting a standing length of the standing portion, setting relative angles of the protruding portion and the standing portion, and the like, the protruding portion may be elastically deformed, and the female threaded body may be, relatively readily, detached from the male threaded body.
According to another aspect of the present disclosure, there is provided a female threaded body including a first female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and set at a lead angle and/or in a lead direction, a reverse rotation-preventing member disposed in the cylindrical member, including a protruding portion extended in a radially inward direction towards an axis, and configured to prevent a rotation by the first female threaded helical structure at a predetermined circumferential angle by a protruding end of the protruding portion, and a deformable tapered surface formed on an end surface on another side of the cylindrical member. The protruding portion may be elastically deformed when being in contact with a male threaded body to allow a relative rotation of the first female threaded helical structure and the male threaded body in one direction and prevent a relative rotation in another direction to control a reverse rotation. The protruding portion may be desirably disposed at one end of the cylindrical member.
In a case in which a lead of the first female threaded helical structure is referred to as L1 and the predetermined circumferential angle is referred to as θ, an axial displacement T by a deformation of the tapered surface may satisfy T≧L1×(θ/360).
According to still another aspect of the present disclosure, there is provided a female threaded body including a first female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and set at a lead angle and/or in a lead angle, a reverse rotation-preventing member disposed in the cylindrical member in an axial direction of the hole and including a protruding portion extended in a radially inward direction towards an axis, and a deformable tapered surface formed on an end surface of the cylindrical member. Here, a protruding end of the protruding portion may include an engaging edge of a disconnected or connected second female threaded helical structure set in a lead direction different from the lead direction of the first female threaded helical structure. The engaging edge may be elastically deformed to rotate on a base end of the protruding portion as a supporting point in a direction in which the protruding end is separated from a contact surface, and be elastically deformed repetitively to helically proceed when being screwed with a male threaded body to allow a relative rotation of the first female threaded helical structure in one direction and prevent a relative rotation in another direction. In a case in which a lead of the first female threaded helical structure is referred to as L1 and a lead of the second female threaded helical structure is referred to as L2, an axial displacement T by a deformation of the tapered surface may satisfy T≧(1/2)×{L1×L2/(L1+L2)}.
The axial displacement T by the deformation of the tapered surface may satisfy T≧{L1×L2/(L1+L2)}
According to yet another aspect of the present disclosure, there is provided a female threaded body including a first female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and set at a lead angle and/or in a lead direction, a reverse rotation-preventing member disposed in the cylindrical member and including a protruding portion extended in a radially inward direction towards an axis, and a deformable tapered surface formed on an end surface of the cylindrical member. Here, a protruding end of the protruding portion may include an engaging edge of a disconnected or connected second female threaded helical structure set in the same lead direction as the lead direction of the first female threaded helical structure and at a lead angle different from the lead angle of the first female threaded helical structure. The engaging edge may be elastically deformed to rotate on a base end of the protruding portion as a supporting point in a direction in which the protruding end is separated from a contact surface, and be elastically deformed repetitively to helically proceed when being screwed with a male threaded body to allow a relative rotation of the first female threaded helical structure in one direction and prevent a relative rotation in another direction. In a case in which a lead of the first female threaded helical structure is referred to as L1 and a lead of the second female threaded helical structure is referred to as L2, an axial displacement T by a deformation of the tapered surface may satisfy T≧(1/2)×{L1×L2/(L1−L2)}.
The axial displacement T by the deformation of the tapered surface may satisfy T≧{L1×L2/(L1−L2)}.
According to further another aspect of the present disclosure, there is provided a female threaded body including a first female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and set at a lead angle and/or in a lead direction, a reverse rotation-preventing member disposed in the cylindrical member and including a protruding portion extended in a radially inward direction towards an axis, and a deformable tapered surface formed on an end surface of the cylindrical member. Here, a protruding end of the protruding portion may include an engaging edge of a disconnected or connected second female threaded helical structure set in a lead direction different from the lead direction of the first female threaded helical structure. The engaging edge may be elastically deformed to rotate on a base end of the protruding portion as a supporting point in a direction in which the protruding end is separated from a contact surface, and be elastically deformed repetitively to helically proceed when being screwed with a male threaded body to allow a relative rotation of the first female threaded helical structure in one direction and prevent a relative rotation in another direction. In a case in which a lead of the first female threaded helical structure is referred to as L1 and a pitch of the second female threaded helical structure is referred to as P2, an axial displacement T by a deformation of the tapered surface may satisfy T≧(1/2)×{L1×P2/(L1+P2)}.
According to still another aspect of the present disclosure, there is provided a female threaded body including a first female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and set at a lead angle and/or in a lead direction, a reverse rotation-preventing member disposed in the cylindrical member and including a protruding portion extended in a radially inward direction towards an axis, and a deformable tapered surface formed on an end surface of the cylindrical member. Here, a protruding end of the protruding portion may include an engaging edge of a disconnected or connected second female threaded helical structure set in the same lead direction as the lead direction of the first female threaded helical structure and at a lead angle different from the lead angle of the first female threaded helical structure. The engaging edge may be elastically deformed to rotate on a base end of the protruding portion as a supporting point in a direction in which the protruding end is separated from a contact surface, and be elastically deformed repetitively to helically proceed when being screwed with a male threaded body to allow a relative rotation of the first female threaded helical structure in one direction and prevent a relative rotation in another direction. In a case in which a lead of the first female threaded helical structure is referred to as L1 and a pitch of the second female threaded helical structure is referred to as P2, an axial displacement T by a deformation of the tapered surface may satisfy T≧(1/2)×{L1×P2/(L1−P2)}.
According to still another aspect of the present disclosure, there is provided a threaded body fastening structure including a male threaded body, and a female threaded body to be screwed with the male threaded body. The male threaded body may include a head portion, and an axis portion including a first male threaded helical structure set at a lead angle and/or in a lead direction. The female threaded body may include a first female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and set at a lead angle and/or in a lead direction to be screwed with the first male threaded helical structure, and a reverse rotation-preventing member disposed in the cylindrical member, including a protruding portion extended in a radially inward direction towards an axis, and configured to prevent a rotation by the first female threaded helical structure at a predetermined circumferential angle by a protruding end of the protruding portion. Here, a deformable tapered surface may be formed on an end surface of the head portion of the male threaded body and/or an end surface of the cylindrical member of the female threaded body. An engaging edge of the female threaded body may come into contact with the male threaded body and be elastically displaced to allow a relative rotation of the first male threaded helical structure and the first female threaded helical structure in one direction and prevent a relative rotation in another direction to control a reverse rotation.
According to still another aspect of the present disclosure, there is provided a threaded body fastening structure including a male threaded body, and a female threaded body to be screwed with the male threaded body. The male threaded body may include a head portion, and an axis portion including a first male threaded helical structure set at a lead angle and/or in a lead direction and a second male threaded helical structure set at a lead angle and/or in a lead direction different from the lead angle and/or the lead direction of the first male threaded helical structure. The female threaded body may include a first female threaded helical structure formed on an inner circumferential surface of a hole of a cylindrical member and to be screwed with the first male threaded helical structure, and a reverse rotation-preventing member disposed in the cylindrical member and including a protruding portion extended in a radially inward direction towards an axis. Here, a protruding end of the protruding portion may include an engaging edge of a second female threaded helical structure to be screwed, connectedly or disconnectedly, with the second male threaded helical structure. A deformable tapered surface may be formed on an end surface of the head portion of the male threaded body and/or an end surface of the cylindrical member of the female threaded body. The engaging edge of the female threaded body may be elastically deformed to rotate on a base end of the protruding portion as a supporting point in a direction in which the protruding end is separated from a contact surface, and be elastically deformed repetitively to helically proceed when being screwed with the male threaded body to allow a relative rotation of the first male threaded helical structure and the first female threaded helical structure in one direction and prevent a relative rotation in another direction.
According to example embodiments described herein, it is possible to mass produce a high-quality single female threaded body having two types of female threaded structures with different lead angles and/or lead directions. In addition, using the single female threaded body having the two types of the female threaded structures with the different lead angles and/or lead directions, it is possible to maintain a high fastening force of a fastening target body, or a body to be fastened.
Hereinafter, a first example embodiment of the present disclosure will be described with reference to the accompanying drawings.
As illustrated in
As illustrated in
As described, the male threaded portion 13 includes the two types of the male threaded helical structure—the first male threaded helical structure 14 and the second male threaded helical structure 15. Thus, the male threaded potion 13 may be screwed with a female threaded body of any one of right-handed threads and left-handed threads. For a detailed description of the male threaded portion 13 including the two types of the male threaded helical structure, reference may be made to Japanese Patent Publication No. 4663813 related to the inventor(s) of the present disclosure.
As illustrated in
The cylindrical member 106 includes a receiving portion 110. The receiving portion 110 is formed on an axial end surface of the cylindrical member 106, and includes a contact surface 110a that is nearly, or not necessarily, perpendicular to a rotation axis. The contact surface 110a is a ring-shaped flat surface and comes into contact with a seating surface portion 162 of the reverse rotation-preventing member 160, and receives the reverse rotation-preventing member 160 in an axial direction. It is also possible to form the ring-shaped contact surface 110a to be included in the axial end surface.
In addition, the receiving portion 110 includes a first circumferential engaging portion 120 and a first axial engaging portion 130. As illustrated in
As illustrated in
Hereinafter, the reverse rotation-preventing member 160 will be described in greater detail. The reverse rotation-preventing member 160 includes the seating surface portion 162, a standing portion 165, and a protruding portion 168. As illustrated in
The second circumferential engaging portion 162a is formed on an outer circumference of the seating surface portion 162. The second circumferential engaging portion 162a includes a concave cut portion that is displaced in a radially inward direction of the outer circumference of the seating surface portion 162, and is engaged with the first circumferential engaging portion 120 of the receiving portion 110 in a circumferential direction. Although the concave cut portion that is recessed in the radially inward direction is illustrated as an example, it may also be desirable to form, not necessarily, a protrusion that is convex in a radially outward direction, or a concave or convex form in an axial direction. It may also be desirable to form a concavo-convex form, for example, a radial groove, on a flat surface of the seating surface portion 162 that faces the contact surface 110a through an embossing or knurling process, as an example of the second circumferential engaging portion 162a provided in the concave or convex form in the axial direction.
As illustrated in
The protruding portion 168 is provided as a plate portion that protrudes in a radially inward direction from the end edge 165a of the standing portion 165. As illustrated in
In addition, the protruding portion 168 is inclined, along a radial direction, in a direction in which an inner side of the protruding portion 168 is separated farther apart from a virtual plane formed by the seating surface portion 162. An inclination angle β in this radial direction almost coincides with a flank angle of a screw thread 13a of the second male threaded helical structure 15 of the male threaded body 10, which is set to be approximately 30° herein. The engaging edge 168a is formed along an inclination angle α of the end edge 165a of the standing portion 165, and the second female threaded helical structure 115 of left-handed threads with a lead angle α may be formed. The engaging edge 168a is screwed with the second male threaded helical structure 15 of the male threaded portion 13 in the male threaded body 10.
Hereinafter, an operation of the fastening structure 1 will be described in detail.
As illustrated in
As illustrated in
Referring to
In the female threaded body 100 according to this example embodiment, when observing the contact surface 110a of the receiving portion 110 from a cross-sectional viewpoint in a direction perpendicular to an axis, a cross-sectional shape of the contact surface 110a is observed at a plurality of positions in a circumferential direction and/or the cross-sectional shape is observed as being formed in an annular shape, or a ring shape. Thus, a posture of the reverse rotation-preventing member 160 being held and maintained by the contact surface 110a may become stable, and thus assembling may be performed more readily and also a precision in the assembling may be improved. In addition, according to this example embodiment, the cross-sectional shape of the contact surface 110a is formed as the annular shape, or the ring shape, and thus an optimally stable state may be obtained.
In addition, by forming an end surface of the cylindrical member 106 to be a flat surface, or a plane, on which the contact surface 110a is perpendicular to a rotation axis, it is possible to mass-produce the cylindrical member 106 simply as in a nut, when forming the cylindrical member 106 through pressing, cutting, rolling, heading, molding, shaping, and the like. In addition, to form the contact surface 110a to be inclined in a direction perpendicular to an axis and form a lead angle or a lead direction of the engaging edge 168a to be a slope in a set circumferential direction using such formed contact surface 110a, a production cost of the cylindrical member 106 may increase. In addition, when observing the contact surface 110a of such a slope type from a cross-sectional viewpoint in a direction perpendicular to an axis, a cross-sectional shape may be observed at only one position in a circumferential direction. In such a case, the posture of the reverse rotation-preventing member 160 being held and maintained by the contact surface 110a may not be stable, and also a force of sliding, along the slope, the reverse rotation-preventing member 160 in a circumferential direction may be generated. Thus, when assembling the cylindrical member 106 and the reverse rotation-preventing member 160, a high precision in determining a position may be needed.
In addition, according to this example embodiment, by the standing portion 165 with an axial-direction extension distance J that increases gradually in a circumferential direction, a lead direction and a lead angle of the second female threaded helical structure 115 is set. By employing such a structure, a mass production of the reverse rotation-preventing member 160 may be enabled and a production cost thereof may be reduced considerably using, for example, press molding using a plate-type member.
In the female threaded body 100, by the first circumferential engaging portion 120 of the cylindrical member 106 and the second circumferential engaging portion 162a of the reverse rotation-preventing member 160, the cylindrical member 106 and the reverse rotation-preventing member 160 may be fixed in a circumferential direction. Thus, it may be possible to control a relative rotation of the cylindrical member 106 and the reverse rotation-preventing member 160 even when being forced to be fastened while interfering with the engaging edge 168a of the reverse rotation-preventing member 160.
As described, by the first axial engaging portion 130 of the cylindrical member 106 and the second axial engaging portion 162b of the reverse rotation-preventing member 160, the cylindrical member 106 and the reverse rotation-preventing member 160 may be fixed in an axial direction. Thus, it may be possible to prevent the cylindrical member 106 and the reverse rotation-preventing member 160 from deviating in an axial direction even when the cylindrical member 106 is forcibly screwed and the engaging edge 168a of the reverse rotation-preventing member 160 is displaced in a radial direction. According to this example embodiment, a caulking may be performed by bending the first axial engaging portion 130 when assembling, and thus both—the reverse rotation-preventing member 160 and the first axial engaging portion 130—may be integrated with each other despite a simple and easy production process.
In particular, according to this example embodiment, the seating surface portion 162 of the reverse rotation preventing apparatus 160 is in contact with the contact surface 110a of the receiving portion 110 in an angle range of at least 180° or greater in a circumferential direction. Thus, by setting the seating surface portion 164 to be in an angle range of 180° or greater, a state of being engaged with the first axial engaging portion 130 may not be readily canceled even when an external force acts on the reverse rotation-preventing member 160. In addition, the engaging edge 168a of the reverse rotation-preventing member 160 is in contact with the male threaded body 10 in an angle range of 180° or less in a circumferential direction, and thus the engaging edge 168a of the reverse rotation-preventing member 160 may be, readily and flexibly, displaced in an axial direction and/or a radially outward direction. That is, by the reverse rotation-preventing member 160 according to this example embodiment, the reverse rotation-preventing member 160 may be completely integrated with the cylindrical member 106, and the engaging edge 168a may more readily displaced. Here, by disposing a plurality of engaging edges 168a in a circumferential direction, the engaging edges 168a may be completely engaged with the male threaded body 10 when the female threaded body 100 is rotated in a releasing direction, and such a rotation may be prevented. In addition, by setting an angle between the engaging edge 168a and the standing portion 165 to be an obtuse angle, the engaging edge 168a may be elastically deformed in an axial direction in which the engaging edge 168a is separated farther from the standing portion 165, for example, a direction in which the angle between the both is closer to 180°. However, such an elastic deformation in an axial direction in which the engaging edge 168a is closer to the standing portion 165, for example, a direction in which the angle between the both is closer to 90°, may not be easy.
Although, in the male threaded body 10 and the female threaded body 100 according to this example embodiment, the first male threaded helical structure 14 and the first female threaded helical structure 114, and the second male threaded helical structure 15 and the second female threaded helical structure 115 are illustrated, respectively, as being in a reverse relationship having the same lead angle and opposite lead directions. However, example embodiments of the present disclosure are not limited to the example embodiment described in the foregoing. For example, as illustrated in
Although, in the female threaded body 100 according to this example embodiment, a cross-sectional shape of a range including the contact surface 110a, which is observed perpendicular to an axis, is illustrated as a planar ring shape that corresponds to the contact surface 110a, example embodiments of the present disclosure are not limited to the example described in the foregoing. For example, as shown in the female threaded body 100 illustrated in
Hereinafter, a second example embodiment of the present disclosure will be described with reference to the accompanying drawings.
As illustrated in
As illustrated in
According to this example embodiment, two types of male threaded helical structures—the first male threaded helical structure 14 and the second male threaded helical structure 15—are formed in the male threaded portion 13. Thus, the male threaded portion 13 may be screwed with any one of female threaded bodies of right-handed threads and left-handed threads. For a detailed description of the male threaded portion 13 including the two types of the male threaded helical structures, reference may be made to the patent publication no. 4663813 related to the inventor(s) of the present disclosure.
As illustrated in
The cylindrical member 106 includes a rim portion 180 that is in proximity to an axial end portion and is extendable in a radially outward direction, and a tapered surface 182 on an end surface on a side on which the rim portion 180 is formed. The tapered surface 182 is provided in a conically trapezoidal form in which an inner side in a radial direction is recessed in an axial direction, and thus the tapered surface 182 is elastically deformed to be closer to a flat surface perpendicular to an axis when receiving a reaction force from a member to be fastened in response to a fastening force. Here, an axial displacement in the tapered surface 182 is defined as T.
The cylindrical member 106 includes a receiving portion 110. The receiving portion 110 is formed on an axial end surface on an opposite side to the tapered surface 182 of the cylindrical member 106, and includes a contact surface 110a that is nearly, although not necessarily, perpendicular to a rotation axis. The contact surface 110a is formed as a ring-shaped flat surface and comes into contact with a seating surface portion 162 of the reverse rotation-preventing member 160, and receives the reverse rotation-preventing member 160 in an axial direction. It is also possible to form the ring-shaped contact surface 110a to be included in the axial end surface.
In addition, the receiving portion 110 includes a first circumferential engaging portion 120 and a first axial engaging portion 130. As illustrated in
As illustrated in
Hereinafter, the reverse rotation-preventing member 160 will be described in detail. The reverse rotation-preventing member 160 includes the seating surface portion 162, a standing portion 165, and a protruding portion 168.
As illustrated in
The second circumferential engaging portion 162a is formed on an outer circumference of the seating surface portion 162. The second circumferential engaging portion 162a includes a concave cut portion that is displaced in a radially inward direction of the outer circumference of the seating surface portion 162, and is engaged with the first circumferential engaging portion 120 of the receiving portion 110 in a circumferential direction. Although the concave cut portion that is recessed in the radially inward direction is illustrated as an example, it may also be desirable, although not necessarily, to form a protrusion that is convex in a radially outward direction, or a concave or convex form in an axial direction. It may also be desirable to form a concavo-convex form, for example, a radial groove, on a flat surface of the seating surface portion 162 that faces the contact surface 110a, as an example of the second circumferential engaging portion 162a provided in the concave or convex form in an axial direction, through an embossing or knurling process.
As illustrated in
The protruding portion 168 is provided as a plate portion that protrudes in a radially inward direction from the end edge 165a of the standing portion 165. As illustrated in
In addition, the protruding portion 168 is inclined, along a radial direction, in a direction in which an inner side of the protruding portion 168 is separated farther apart from a virtual plane formed by the seating surface portion 162. An inclination angle β in this radial direction almost coincides with a flank angle of a screw thread 13a of the second male threaded helical structure 15 of the male threaded body 10, which is set to be approximately 30° herein. The engaging edge 168a is formed along an inclination angle α of the end edge 165a of the standing portion 165, and a second female threaded helical structure 115 of left-handed threads with a lead angle α is formed. The engaging edge 168a is screwed with the second male threaded helical structure 15 of the male threaded portion 13 of the male threaded body 10.
Hereinafter, an operation that is performed when a fastening target member 500, or a member to be fastened, is fastened by the fastening structure 1 will be described in detail.
As illustrated in
As illustrated in
Referring to
Another fastening example different from the example illustrated in
As illustrated in
In such an example, as illustrated in
Hereinafter, the axial displacement T of the tapered surface 182 of the cylindrical member 106 will be described in detail.
In addition, a region obtained by virtually cutting a portion of the first female threaded helical structure 114 that is formed in the cylindrical member 106 is defined as a first female threaded helical region 114A, and a region obtained by virtually cutting a portion of the second female threaded helical structure 115 that is formed in the engaging edge 168a of the reverse rotation-preventing member 160 is defined as a second female threaded helical region 115A. Here, a lead and a lead angle of the first female threaded helical region 114A are referred to as L1 and α1, respectively. A lead and a lead angle of the second female threaded helical region 115A are referred to as L2 and α2, respectively.
The first female threaded helical region 114A and the second female threaded helical region 115A are formed in an integral form in the female threaded body 100, and thus both may not move relatively. When the cylindrical member 106 proceeds helically towards the male threaded body 10, the first female threaded helical region 114A moves along the thread valley of the first male threaded helical structure 14. Concurrently, the second female threaded helical region 115A is also about to move along the second male threaded helical structure 15. However, due to a movement direction (or lead direction) or a movement amount (or lead amount) that is different from that of the first female threaded helical region 114A, the second female threaded helical region 115A is elastically displaced as indicated by an arrow X, and forced to pass the screw thread 13a of the second male threaded helical structure 15 and then move to a next valley.
Here, an axial movement amount of the first female threaded helical region 114A, which is obtained until the second female threaded helical region 115A being in contact with the thread valley of the second male threaded helical structure 15 is forced to pass the screw thread 13a and then move to the next valley, is defined as Y as below.
Y={L1×L2/(L1+L2)}
From the above equation, the following equation is derived. As illustrated in
S1×tan α1=S2×tan α2 [Equation 1]
In Equation 1, when a circumferential distance of a male thread is defined as πd, wherein d denotes a diameter, Equation 2 is obtained as below.
S2=πd−S1 [Equation 2]
By substituting Equation 2 to Equation 1, Equation 3 is obtained as below.
tan α1×S1=tan 2×(πd−S1)
(tan α1+tan α2)×S1=tan α2×πdS1=tan α2×πd/(tan α1+tan α2)
S1×tan α1=tan α1×tan α2×πd/(tan α1+tan α2) [Equation 3]
In Equation 3, ‘S1×tan α1’ corresponds to a current axial movement amount Y, and thus the following final equation is obtained.
Y=tan α1×tan α2×(πd)2/{(tan α1+tan α2)×πd}
Y=L1×L2/(L1+L2)
Thus, when the axial displacement T of the tapered surface 182 is set to be greater than or equal to Y, the second female threaded helical region 115A passes one screw thread 13a of the second male threaded helical structure 15 by the elastic deformation of the tapered surface 182. In actuality, that the second female threaded helical region 115A positioned at a valley of a previous screw thread 13a of the second male threaded helical structure 15 passes a tip of a next screw thread 13a may be a minimum requirement, and thus it may be desirable to set the axial displacement T of the tapered surface 182 to be greater than or equal to half of the axial movement Y. Here, when an extension length of the protruding portion 168 is small, that is, when an amount of engagement between the protruding portion 168 and threads of the male threaded body 10 is small, it may also be desirable that the axial displacement T of the tapered surface 182 is small. Thus, the axial displacement T of the tapered surface 182 is set as below.
T≧(1/2)×{L1×L2/(L1+L2)}, and more desirably,
T≧{L1×L2/(L1+L2)}
According to this example embodiment, the lead amounts of the first female threaded helical region 114A and the second female threaded helical region 115A are equal to each other, and thus L1=L2. Thus, by defining a set value of the axial displacement T of the tapered surface 182 based on L1, the following is obtained.
Y=(1/2)×L1
T≧(1/4)×L1, and more desirably, T≧(1/2)×L1
Y=(1/3)×L1
T≧(1/6)×L1, and more desirably, T≧(1/3)×L1
Y=(1/4)×L1
T≧(1/8)×L1, and more desirably, T≧(1/4)×L1
Although, in the male threaded body 10 and the female threaded body 100, the first male threaded helical structure 14 and the first female threaded helical structure 114, and the second male threaded helical structure 15 and the second female threaded helical structure 115 are illustrated as being in a reverse screw relationship, respectively, having the same lead angle and opposite lead directions, example embodiments of the present disclosure are not limited to the example described in the foregoing. For example, as illustrated in
In such an example, the axial movement amount Y is represented as below, with an application of the relationship S2=πd−S1 as S2−S1=πd.
Y={L1×L2/(L1−L2)}
Y=L1
T≧(1/2)×L1, and more desirably, T≧L1
Y=(1/2)×L1
T≧(1/4)×L1, and more desirably, T≧(1/2)×L1
In addition,
Y={L1×P2/(L1+P2)}
Thus, the axial displacement T of the tapered surface 182 is set as below.
T≧(1/2)×{L1×P2/(L1+P2)}, and more desirably,
T≧{L1×P2/(L1+P2)}
In the example modification, the lead amounts of the first female threaded helical region 114A and the second female threaded helical region 115A are equal to each other, for example, L1=L2. Thus, by defining a set value of the axial displacement T of the tapered surface 182 based on L1, the following is obtained.
Y=(1/4)×L1
T≧(1/8)×L1, and more desirably, T≧(1/4)×L1
Although not illustrated, in a case of the first male threaded helical structure 14 being a multi-start thread, it may also be desirable to apply the pitch P1 of the first male threaded helical structure 14, in lieu of the lead L1. Here, a value of Y is defined as below.
Y={P1×L2/(P1+L2)}
In a case in which both the first male threaded helical structure 14 and the second male threaded helical structure 15 are multi-start threads, it may also be desirable to apply the pitches P1 and P2 in lieu of the leads L1 and L2. Here, a value of Y is defined as below.
Y={P1×P2/(P1+P2)}
In addition, in a case in which both the leads of the first male threaded helical structure 14 and the second male threaded helical structure 15 are the same, the following is obtained. Here, a condition, P1>P2, is satisfied.
Y={P1×P2/(P1−P2)}
As described above, in the female threaded body 100, there is an inconsistency between a timing at which the cylindrical member 106 initially comes into contact with the fastening target member 500 and a timing at which the engaging edge 168a passes the screw thread 13a of the second male threaded helical structure 15. According to this example embodiment, the tapered surface 182 is formed at an axial end of the cylindrical member 106. The tapered surface 182 is provided in a conically trapezoidal form or a curved form, in which a radially inner side is recessed in an axial direction, and thus the tapered surface 182 is elastically deformed to be closer to a flat surface perpendicular to an axis when receiving a reaction force from the fastening target member 500 by a fastening force. A relative rotation of the cylindrical member 106 may be enabled by an amount of the axial displacement T of the tapered surface 182, or an amount of the elastic deformation of the tapered surface 182. Thus, the engaging edge 168a may pass the screw thread 13a of the second male threaded helical structure 15. Thus, by the female threaded body 100 according to this example embodiment, it is possible to prevent a reverse rotation, and also to maintain a high fastening force of the fastening target member 500.
In particular, in a case in which the lead directions of the first female threaded helical structure 114 and the second female threaded helical structure 115 are opposite to each other, the axial displacement T of the tapered surface 182 is set to be T≧(1/2)×{L1×L2/(L1+L2)} and, more desirably, T≧{L1×L2/(L1+L2)}. In a case in which the tapering directions of the first female threaded helical structure 114 and the second female threaded helical structure 115 are equal to each other, the axial displacement T is set to be T≧(1/2)×{L1×L2/(L1−L2)} and, more desirably, T≧{L1×L2/(L1−L2)}. In addition, in a case in which the second male threaded helical structure 15 that is screwed with the second female threaded helical structure 115 is a multi-start thread, by changing the lead L2 to the pitch P2, the axial displacement T is set to be T≧(1/2)×{L1×P2/(L1+P2)} and, more desirably, T≧{L1×P2/(L1+LP)} or T≧(1/2)×{L1×P2/(L1−P2)} and, more desirably, T≧{L1×P2/(L1−P2)}. By setting the axial displacement T as described above, it is possible to prevent a shortage of the axial displacement T of the tapered surface 182.
In addition, by the female threaded body 100 according to this example embodiment, when observing a range including the contact surface 110a of the receiving portion 110 from a cross-sectional viewpoint perpendicular to an axis, a cross-sectional shape of the contact surface 110a may be observed as being formed at a plurality of positions in a circumferential direction and/or formed in an annular shape. Thus, a posture of the reverse rotation-preventing member 160 being held and maintained by the contact surface 110a may be stabilized, and thus assembling may be performed more readily and also a precision in the assembling may be improved. In addition, according to this example embodiment, the cross-sectional shape of the contact surface 110a is the annular shape, or a ring shape, and thus an optimally stable state may be achieved.
According to this example embodiment, in an end surface of the cylindrical member 106, when the contact surface 110a is formed as a plane or a flat surface perpendicular to a rotation axis, it is possible to mass produce the cylindrical member 106, as in a nut, in a simple manner when forming the cylindrical member 106 through pressing, cutting, rolling, heading, molding, shaping, and the like. In addition, to form the contact surface 110a to be inclined in an axially perpendicular direction and form a lead angle or a lead direction of the engaging edge 168a to be a slope in a set circumferential direction using such formed contact surface 110a, a production cost of the cylindrical member 106 may increase. Further, when observing a range including the contact surface 110a of such a slope type from a cross-sectional view point perpendicular to an axis, a cross-sectional shape of the contact surface 110a may be observed as being formed at only one position in a circumferential direction. Due to this, a posture of the reverse rotation-preventing member 160 being held and maintained by the contact surface 110a may not be stable, and a force of sliding, along the slope, the reverse rotation-preventing member 160 in a circumferential direction may be readily generated. Thus, when assembling the cylindrical member 106 and the reverse rotation-preventing member 160, a high precision in determining a position may be needed.
In addition, according to this example embodiment, by the standing portion 165 with an axial-direction extension distance J that increases gradually along a circumferential direction, a lead direction and a lead angle of the second female threaded helical structure 115 are set. By employing such a structure, a mass production of the reverse rotation-preventing member 160 may be enabled and a production cost thereof may be reduced considerably through, for example, press molding using a plate-type member.
Further, in the female threaded body 100, by the first circumferential engaging portion 120 of the cylindrical member 106 and the second circumferential engaging portion 162a of the reverse rotation-preventing member 160, although not necessarily, the cylindrical member 106 and the reverse rotation-preventing member 160 may be fixed in a circumferential direction. Thus, it is possible to control a relative rotation of the cylindrical member 106 and the reverse rotation-preventing member 160 even when being forced to be fastened together while being interfered by the engaging edge 168a of the reverse rotation-preventing member 160.
In addition, by the first axial engaging portion 130 of the cylindrical member 106 and the second axial engaging portion 162b of the reverse rotation-preventing member 160, the cylindrical member 106 and the reverse rotation-preventing member 160 may be fixed in an axial direction. Thus, it is possible to prevent the cylindrical member 106 and the reverse rotation-preventing member 160 from deviating in the axial direction even when the cylindrical member 106 is forcibly screwed and the engaging edge 168a of the reverse rotation-preventing member 160 is displaced in a radial direction. According to this example embodiment, a caulking may be performed by bending the first axial engaging portion 130 when being assembled, and thus both may be integrated with each other despite a simple and easy production process.
In particular, according to this example embodiment, the seating surface portion 162 of the reverse rotation preventing apparatus 160 is in contact with the contact surface 110a of the receiving portion 110 in an angle range of at least 180° or greater in a circumferential direction. As described, by setting the seating surface portion 162 to be in an angle range of 180° or greater, it may not be easy to deviate from a state of being engaged with the first axial engaging portion 130 even when an external force is applied to the reverse rotation-preventing member 160. In addition, through the contact with the male threaded body 10 in an angle range of 180° or less in a circumferential direction, the engaging edge 168a of the reverse rotation-preventing member 160 may be displaced, flexibly and readily, in an axial direction and/or a radially outward direction. That is, the reverse rotation-preventing member 160 according to this example embodiment may be completely integrated with the cylindrical member 106, and allow the engaging edge 168a to be easily displaced. Here, by disposing a plurality of engaging edges 168a as the engaging edge 168a in a circumferential direction, the engaging edges 168a may be engaged with the male threaded body 10 when the female threaded body 100 is rotated in a releasing direction, and control such a rotation. In addition, by setting an angle between the engaging edge 168a and the standing portion 165 to be an obtuse angle, the engaging edge 168a may be elastically deformed in an axial direction in which the engaging edge 168a is separated farther apart from the standing portion 165, for example, a direction in which the angle between both is closer to 180°. However, an elastic deformation in an axial direction in which the engaging edge 168a is closer to the standing portion 165, for example, a direction in which the angle between both is closer to 90°, may not be easy.
Although, in the female threaded body 100 according to this example embodiment, a cross-sectional shape of a range including the contact surface 110a that is observed perpendicular to an axis is illustrated as a planar ring form that corresponds to the contact surface 110a, example embodiments of the present disclosure are not limited to the example described in the foregoing. For example, as shown in the female threaded body 100 illustrated in
Although, according to this example embodiment, two different types of the helical structures 14 and 15 are formed in the male threaded body 10 to prevent a reverse rotation of the female threaded body 100, example embodiments of the present disclosure are not limited to the example described in the foregoing.
In the female threaded body 100, a reverse rotation-preventing region 160A that is in a cross-sectional non-circular shape when observed in an axial direction is formed in a reverse rotation-preventing member 160 that is integrally formed with a cylindrical member 106. Although the reverse rotation-preventing region 160A is illustrated as protruding, in a ring shape, in an axial direction on a side opposite to a tapered surface 182 of the cylindrical member 106, it may also be desirable to provide the reverse rotation-preventing region 160A on a side of the tapered surface 182, and to form the reverse rotation preventing-region 160A to overlap the male threaded portion 13.
In the reverse rotation-preventing region 160A, a female thread-side protruding portion 168 that is convex in a radially inward direction is formed at 12 positions in a circumferential direction at equidistant intervals. Thus, the female thread-side protruding portion 168 is engaged with the male thread-side contact portion 16, which is formed in the male threaded portion 13 of the male threaded body 10 by being recessed, in a circumferential direction at 30° intervals. As described above, the reverse rotation-preventing region 160A is provided as having a thin thickness in an axial direction, and is thus to be elastically deformed in a radially outward direction. Thus, by relatively rotating the male threaded body 10 and the female threaded body 100 with a desired force, the reverse rotation preventing-region 160A is elastically deformed outwards, and a circumferential-direction engagement with the male thread-side contact portion 16 is released. Thus, by applying a desired force to the male threaded body 10 and the female threaded body 100 in a tightening, or fastening, direction, the engagement and the releasing between the male thread-side contact portion 16 and the female thread-side protruding portion 168 repeat to allow a relative rotation, and thus it is possible to fix the female threaded body 100 to an arbitrary position of the male threaded portion 13. More desirably, by providing at least one of the male thread-side contact portion 16 and the female thread-side protruding portion 168 to be in a sawteeth shape, it may function as, for example, a ratchet that allows a rotation in a tightening, or fastening, direction and controls a rotation in a releasing direction.
In such a fastening structure, when a circumferential-direction angle set to be 30° is referred to as θ and a lead of a first female threaded helical structure 114 is referred to as L1, an axial displacement T of the tapered surface 182 is set as below.
T≧L1×(θ/360)
Here, although, when fastening, the tapered surface 182 comes into contact with a fastening target member 500, a member to be fastened, at a timing at which the engagement between the male thread-side contact portion 16 and the female thread-side protruding portion 168 is released, it is possible to rotate the female threaded body 100 by the axial displacement T and also engage the male thread-side contact portion 16 and the female thread-side protruding portion 168.
Although, according to this example embodiment, the female threaded body 100 is illustrated as including a tapered surface, it is also possible to form such a tapered surface on a side of a head portion of the male threaded body 10. In addition, it is also possible to form tapered surfaces on both the female threaded body 100 and the male threaded body 10. In such a case, the axial displacement T may be a sum of such amounts from the tapered surfaces of both.
Although a few example embodiments of the present disclosure have been shown and described, the present disclosure is not limited to the described example embodiments. Instead, it would be appreciated by those skilled in the art that changes may be made to these example embodiments without departing from the principles and spirit of the present disclosure, the scope of which is defined by the claims and their equivalents.
1 Fastening structure
10 Male threaded body
13 Male threaded portion
14 First male threaded helical structure
15 Second male threaded helical structure
100 Female threaded body
106 Cylindrical member
110 Receiving portion
110
a Contact surface
114 First female threaded helical structure
115 Second female threaded helical structure
120 First circumferential engaging portion
130 First axial engaging portion
160 Reverse rotation-preventing member
162 Seating surface portion
162
a Second circumferential engaging portion
162
b Second axial engaging portion
165 Standing portion
168 Protruding portion
168
a Engaging edge
180 Rim
182 Tapered surface
Number | Date | Country | Kind |
---|---|---|---|
2014-249850 | Dec 2014 | JP | national |
2014-249851 | Dec 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2015/084627 | 12/10/2015 | WO | 00 |