The present invention relates to a machine for producing knotted wire fencing.
Any discussion of the prior art throughout the specification is not an admission that such prior art is widely known or forms part of the common general knowledge in the field.
Knotted fence meshes are known, in which a number of parallel line wires extend generally horizontally between a series of supporting fence posts, forming a substantially rectangular lattice with a series of generally vertical stay wires, and at each intersection of a line wire with a stay wire, a third section of wire is twisted around the vertical and horizontal wires in a knot, to hold them together.
Knotted fences are used in applications such as stock fence, game fence, security and construction. An end user may choose from different types of fence mesh according to the particular characteristics most suitable for their application.
One type of known fence knot, shown in
Another type of known fence knot, shown in
These knotted fence meshes are typically made by specialised machines. A series of parallel line wires are fed into a bed of the machine, and a stay wire is fed into the machine across the line wires. A knot box, fed with a knot wire, is located adjacent the stay wire over each line wire. The knot boxes are each driven to bind the knot wire about an intersection between the stay wire and a line wire. Twister boxes on each side on the machine twist the ends of the stay wire about the outer-most line wires. The machine then feeds the line wires on, and repeats the process multiple times, to produce a rectangular mesh.
It is an object of the present invention to provide a machine which can be configured to produce a stay knotted fence, and/or a machine which can be configured to produce a fixed knotted fence, and/or a machine that can be configured to produce at least two different types of knotted fence, and/or to provide the public with a useful choice.
Therefore the present invention provides a machine for making a knotted wire fence, including a machine frame, at least one knot box, at least one drive shaft, and a drive shaft driving means, wherein the machine can be switched between a first configuration in which the machine can be used to produce a knotted wire fence incorporating a first knot type, and a second configuration in which the machine can be used to produce a knotted wire fence incorporating a second knot type.
Preferably the first knot type is a stay knot and the second knot type is a fixed knot.
Preferably the drive shaft driving means is configured to drive the or each drive shaft in a rotary motion. More preferably there are four drive shafts.
In a first preferred embodiment, the drive shaft driving means is a series of rotary servo motors and a controller. Preferably in switching the machine between the first configuration and the second configuration, the programme on the controller is switched between a stay knot drive programme and a fixed knot drive programme.
In a second preferred embodiment, the drive shaft driving means is a mechanical motion control consisting of a rotary gear box for converting a rotary input into the required timed motion of the drive shafts. Preferably in switching the machine between the first configuration and the second configuration, a stay knot rotary gear box is removed and replaced with a fixed knot rotary gear box.
Preferably in switching the machine between the first configuration and the second configuration, the position of the drive shafts is not changed.
In a preferred embodiment, the machine further includes a crimp drum and a stay wire projector.
In a further aspect, the present invention provides a knot box for the machine described above configured to produce a stay knotted wire fence, the knot box being configured to receive a line wire, a stay wire substantially perpendicular to the line wire, and a knot wire, and perform the actions of:
The present invention further provides a machine for making a stay knot wire fence, including the machine described above, wherein the at least one knot box is the knot box for a stay knotted wire fence described above. Preferably the first rotary motion is provided by a second drive shaft, the second rotary motion is provided by a first drive shaft, and the third rotary motion is provided by a fourth drive shaft of the machine.
In a further aspect, the present invention provides a knot box for the machine described above configured to produce fixed knotted wire fence, the knot box being configured to receive a line wire, a stay wire substantially perpendicular to the line wire, and a knot wire, and perform the actions of:
The present invention further provides a machine for making a fixed knot wire fence, including the machine described above, wherein the at least one knot box is the knot box for a fixed knotted wire fence described above. Preferably the first rotary motion is provided by a second drive shaft, the second rotary motion is provided by a first drive shaft, the third rotary motion is provided by a third drive shaft, and the fourth rotary motion is provided by a fourth drive shaft of the machine.
The present invention further provides a machine for making a knotted wire fence as described above, wherein in the first configuration, the or each knot box is the knot box for a stay knotted wire fence described above, and in the second configuration, the or each knot box is the knot box for a fixed knotted wire fence described above.
In a preferred embodiment, the four drive shafts are positioned so as to provide rotary motion to either of the knot boxes described above.
By way of non-limiting example only, preferred embodiments of the invention are described in detail below with reference to the accompanying drawings, in which:
A series of parallel line wires (not shown) extends substantially vertically across the knotting bed 102 from a lower edge of the knotting bed 102 to engage with crimp drum 103. A stay wire (not shown) is projected by stay wire projector 105 in known manner substantially horizontally across the knotting bed 102, with the line wires located between the stay wire and the knotting bed 102. A knot box 107 is located over each line wire, with a knot wire (not shown) fed into each knot box 107.
In known manner, over the two outer-most line wires, instead of a knot box, a standard end twister box (not shown) is provided, to twist the ends around the outer-most line wire.
Although it is known to include a single cutter adjacent the twister box closest to the stay wire Jo projector 105 to cut the stay wire, in an optional embodiment the machine 100 of the present invention may include a cutter adjacent each of the two twister boxes, to cut the stay wire to a precise desired length.
Crimp drum 103 is driven by crimp drum drive 104, which in this preferred embodiment is a rotary servo motor. It operates in a step function to rotate crimp drum 103 extending the line wires across the knotting bed 102, halt while the knot boxes 107 are in operation to knot the stay wire to the line wires, then rotate a set distance to extend the line wires to be in position to receive the next stay wire for the desired spacing of stay wires in the finished fence.
Stay Knot—Knot Box
The method of operation of the machine fitted with a series of stay knot boxes 201 is described in detail with reference to
At step A, line wire 151 fed through the stay knot box 201 by the drive of crimp drum 103.
At step B, stay wire 152 is projected by stay wire projector 105 across line wire 151 through a stay wire support guide 202.
At step C, second drive shaft 122 rotates in an anti-clockwise direction. Second drive shaft 122 is engaged with a second drive shaft receiver 222 in the knot box 201. Second drive shaft receiver 222 is asymmetrical, so that initial rotation of second drive shaft receiver 222 rotates placer arm 203 about placer arm pivot 204 to the position shown in
At step D, first drive shaft 121 rotates in an anti-clockwise direction. First drive shaft 121 is engaged with a first drive shaft receiver 221 in the knot box 201. First drive shaft receiver 221 includes gear teeth that engage with a knot wire gear 206 so that rotation of first drive shaft receiver 221 feeds knot wire 153 into position behind line wire 151 at an angle thereto. First drive shaft 121 stops rotating.
At step E, fourth drive shaft 124 rotates in a clockwise direction. Fourth drive shaft 124 is engaged with a fourth drive shaft receiver 224 in the knot box 201. Rotation of fourth drive shaft receiver 224 simultaneously drives two sets of twisting gears 207, each of which may also incorporate cams (not shown) to elongate the action so as to reduce tension on the knot wire 153 during this step E. Twisting gears on a first side of line wire 151 (shown in
This complete the stay knot, and steps A to E can then be repeated multiple times to produce a rectangular lattice of knotted fence mesh.
Fourth drive shaft receiver 224 and its associated gears are preferably incorporated into a stay knot gear cartridge that is removable from stay knot box 201.
Fixed Knot—Knot Box
The method of operation of the machine fitted with a series of fixed knot boxes 102 is described in detail with reference to
At step A, line wire 151 fed through the fixed knot box 301 by the drive of crimp drum 103.
At step B, stay wire 152 is projected by stay wire projector 105 across line wire 151 through a stay wire support guide 302.
At step C, second drive shaft 122 rotates in an anti-clockwise direction. Second drive shaft 122 is engaged with a second drive shaft receiver 322 in the knot box 301. Second drive shaft receiver 322 is asymmetrical, so that initial rotation of second drive shaft receiver 322 rotates placer arm 303 about placer arm pivot 304, until stay wire 152 engages with a stay wire placer groove. The continuing rotation of asymmetrical second drive shaft receiver 322 then rotates placer arm 303 back to the position shown in
At step D, first drive shaft 121 rotates in an anti-clockwise direction. First drive shaft 121 is engaged with a first drive shaft receiver 321 in the knot box 301. First drive shaft receiver 321 includes gear teeth that engage with a knot wire gear 306 so that rotation of first drive shaft receiver 321 feeds knot wire 153 into position parallel to line wire 151, on an opposite side of stay wire 152 to line wire 151. First drive shaft 121 stops rotating.
At step E, third drive shaft 123 rotates in an anti-clockwise direction. Third drive shaft 123 is engaged with a third drive shaft receiver 323 in the knot box 301. Third drive shaft receiver 323 is fitted with drive bevel gear teeth 307 to engage with shaft bevel gear teeth 308 to drive a twist shaft 309 connected to twist activation gears 310. Each twist activation gear is engaged with a set of twist gears. First twist gears 311 on a first side of stay wire 152 twist a first end 331 of knot wire 153 on the first side of stay wire 152 under line wire 151 on a side of line wire 151 opposite stay wire 152, then anti-clockwise around line wire 151 in a 360° rotation to the position shown in
At step F, fourth drive shaft 124 rotates in a clockwise direction. Fourth drive shaft 124 is engaged with a fourth drive shaft receiver 324 in the knot box 301. Fourth drive shaft receiver 324 includes gear teeth that engage with a tying gear 313 that engages with both first end 331 and second end 332 of knot wire 153 to wind both first end 331 and second end 332 of knot wire 153 around stay wire 152. Fourth drive shaft 124 stops rotating.
This complete the fixed knot, and steps A to F can then be repeated multiple times to produce a rectangular lattice of knotted fence mesh.
Third drive shaft receiver 323 and its associated gears, and fourth drive shaft receiver 324 and its associated gears, are preferably incorporated into a fixed knot gear cartridge that is removable from fixed knot box 301.
Electronically Controlled Drive Shaft Activation
The machine 100 of the present invention includes knot drive shafts 108. Described in detail above are the operation of knot boxes 107, by way of example being a stay knot box 201 and a fixed knot box 301. Each of stay knot box 201 and fixed knot box 301 is configured to receive first drive shaft 121, second drive shaft 122, third drive shaft 123, and fourth drive shaft 124.
In this preferred embodiment, the position of these knot drive shafts 108 in machine frame 101 is identical, whether stay knot boxes 201, or fixed knot boxes 301 are installed.
Knot drive shafts 108 may be driven by rotational servo motors, such as those shown in
It will be appreciated by one skilled in the art that these servo motors can be controlled by a single controller, which can also be used to control crimp drum drive 104 and/or stay wire unit 105 to provide complete control for the machine 100.
The controller can be programmed to drive the drive shafts 108 to operate a series of stay knot boxes 201 to operate as described above in detail. The same controller can also be programmed to drive the same drive shafts 108 to operate a series of fixed knot boxes 301 as described above in detail.
In a first configuration, the machine 100 is fitted with stay knot boxes 201, and a controller configured to drive these. In a second configuration, the machine 100 is fitted with fixed knot boxes 301, and the controller is configured to drive these.
In this way, the same machine can be repurposed to produce either stay lock or fixed knot fencing, with only the knot boxes needing to be physically changed, and the controller configuration switched from one pre-loaded programme to another.
Mechanically Controlled Drive Shaft Activation
An alternative embodiment does not use the servo motors shown in
The primary drive shaft 502 (connectable to a standard rotary motor, which is not shown) is attached to timing gears 503. Each timing gear 503 includes a series of engagement teeth 506 for periodic engagement with rotary drive engagers 504, each of which is connected to a drive shaft 505. Rotation of primary drive shaft 502 rotates the timing gears 503. When the engagement teeth 506 of a particular timing gear 503 reach its corresponding drive engager 504, the drive engager 504 is rotated to turn its connected drive shaft 505.
As shown in
Different configurations of engagement teeth 506 on timing gears 503 can be used to activate the drive shafts 108 to operate either a series of stay lock knot boxes 201, or a series of fixed knot boxes 301, in the manner described in detail above.
Optionally, instead of the separate crimp drum drive 104 shown in
Machine 100 can be provided with multiple different rotary gear boxes 501. In order to change machine 100 from a first configuration adapted to produce stay lock fencing, to a second configuration adapted to produce fixed knot fencing at least the knot boxes 107 can be removed and replaced. However, advantageously the drive shafts remain in the same places. To improve performance, rotary gear box 501 may also be replaced for the different configurations.
To those skilled in the art to which the invention relates, many changes in construction and widely differing embodiments and applications of the invention will suggest themselves without departing from the scope of the invention as defined in the appended claims. The disclosures and the descriptions herein are purely illustrative and are not intended to be in any sense limiting.
This invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, and any or all combinations of any two or more of said parts, elements and features, and where specific integers are mentioned herein which have known equivalents in the art to which this invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.
Number | Date | Country | Kind |
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741592 | Apr 2018 | NZ | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/053015 | 4/12/2019 | WO | 00 |