Patent Application
20240011321
The following relates generally to physical barriers, and more specifically, to a stackable fencing panel.
Barriers often are required to be erected at, for example, construction sites, festivals, events, or the like. An example of such a barrier is temporary fencing. Temporary fencing typically includes a series of interconnected fence panels; with each fence panel including two outside posts interconnected by, for example, boards, wire, rails, netting, or the like. Temporary fencing is generally trucked, shipped, or otherwise transported between storage and various sites by stacking up these fence panels.
In one aspect, a stackable fencing panel is provided, the fencing panel comprising: a first and a second outside post each comprising a post depth; an upper and a lower cross-member each disposed between the first and second outside post and each comprising a cross-member depth; a plurality of interface plates, each interface plate connecting each of the outside posts to each of the cross-members to form a frame, the interface plate having a thickness less than the post depth and less than the cross-member depth; and a wire mesh affixed within the frame; the interface plate having a notch formed therein for retaining the respective cross-member spaced apart from the outside post by at least the post depth.
In a particular case, the first outside post and the second outside post comprise a square tube.
In a particular case, the cross-members comprise a square tube.
In a particular case, the stackable fencing panel further comprises a middle cross-member disposed in parallel midway between the upper and lower cross members defining two rectangular openings, the wire mesh affixed within one of the two rectangular openings and a further wire mesh affixed with the other of the two rectangular openings.
In a particular case, the wire mesh is a grid of rectangles formed of intersecting horizontal and vertical wire.
In a particular case, each interface plate comprises a horizontal notch to accommodate the corresponding cross-member.
In a particular case, during assembly, the cross-member is inserted into the notch and welded therein.
In a particular case, each interface plate has a depth narrower than a depth of each cross-member.
In a particular case, the interface plate and cross-member are centrally aligned along their respective depths.
In a particular case, the notch is spaced apart from a side edge of the interface plate by an interface gap, the interface gap being at least a width of the outside post.
In a particular case, the wire mesh that is affixed to the frame is also welded to each interface plate at meeting points.
In a particular case, the wire mesh is overlaid upon the interface plates.
In a particular case, the wire mesh is aligned along a common vertical center plane of the outside posts, cross-members and interface plates.
In a particular case, the wire mesh is offset from a common vertical center plane of the outside posts, cross-members and interface plates.
In a particular case, a thickness of the interface plates is less that a depth of the outside posts and also less than a depth of the cross-members.
In a particular case, the depth of the cross-members is equal to half of the total sum of the depth of the outside posts and the thickness of the interface plates.
In a particular case, the depth the outside posts is 1.25 inches.
In a particular case, the depth of the cross-members is 0.75 inches.
In a particular case, the depth of the interface plates is 0.25 inches.
In a particular case, the interface gap is 1.9 inches.
The features of the invention will become more apparent in the following detailed description in which reference is made to the appended drawings wherein:
Embodiments will now be described with reference to the figures. For simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those of ordinary skill in the art that the embodiments described herein may be practiced without these specific details. In other instances, well-known methods, procedures and components have not been described in detail so as not to obscure the embodiments described herein. Also, the description is not to be considered as limiting the scope of the embodiments described herein.
Various terms used throughout the present description may be read and understood as follows, unless the context indicates otherwise: “or” as used throughout is inclusive, as though written “and/or”; singular articles and pronouns as used throughout include their plural forms, and vice versa; similarly, gendered pronouns include their counterpart pronouns so that pronouns should not be understood as limiting anything described herein to use, implementation, performance, etc. by a single gender; “exemplary” should be understood as “illustrative” or “exemplifying” and not necessarily as “preferred” over other embodiments. Further definitions for terms may be set out herein; these may apply to prior and subsequent instances of those terms, as will be understood from a reading of the present description.
The following relates generally to physical barriers, and more specifically, to a stackable fencing panel.
Referring first to
The example shown comprises three horizontal cross-members, comprising an upper cross-member 104″ along the upper edge of the wire mesh 106, a lower cross-member 104 along the lower edge of the wire mesh 106 and a middle cross-member 104′ parallel to the upper 104″ and lower cross-members 104 approximately midway therebetween. The fencing panel 100 could be provided without the middle cross-member with some reduction of strength and resilience. Alternatively, more than three cross-members could be provided
In this example, there is a wire mesh 106 disposed in each rectangular opening formed by the outside posts 102 and the horizontal cross-members 104, 104′, 104″. In other words, one wire mesh 106 is disposed between the upper cross-member 104″ and middle cross-member 106, and another wire mesh 106 is disposed between the middle cross-member 106 and the lower cross-member 104.
Referring now to
Each interface plate includes a horizontal notch 118 to accommodate the corresponding cross-member. During assembly, the cross-member is inserted into the notch and welded therein. As will be explained below, the interface plate has a depth narrower than that of the cross-member, and preferably the interface plate and cross-member are centrally aligned along their depths. Additionally, the notch 118 terminates a particular minimum distance from the side edge 114 of the interface plate, that distance being at least the width of the outside post 102. This permits optimal stacking of the fencing panel 100 with like panels, which will be described in more detail below.
In the example shown, the interface plates include a rectangular interface plate 108 on one corner of the fencing panel for the upper cross-member, two triangular interface plates 110 for the middle cross-member, and three trapezoidal interface plates 112 wherein two are for the lower cross-member and one is for the upper cross-member.
The shapes of interface plates 108, 110, and 112 are primarily selected to optimize strength and stacking ability. The interface plates 108 and 112 of the upper and lower cross-18 members have an upper or lower edge, respectively, that is slightly offset from the upper or lower edge of the cross-member connected to them, respectively. That is, as demonstrated in
Meanwhile, the shapes of the interface plates 110 for the middle cross-member are preferably triangular as shown. In these plates, the notch 118 is formed at the apex of the triangle and the angled sides 128 of the interface plate 110 extend away from the apex toward the outside post 102.
In another aspect, the shapes of some or all interface plates may be partially driven by other factors. It will be appreciated that the interface plates can be made of different shapes and that they may all match or not match at all. For example, the use of a rectangular interface plate 108 may be useful for placement of a branding label, even if the remaining interface plates are triangular or trapezoidal.
As mentioned, the interface plates provide a connection between the outside posts 102 and the cross-members. Additionally, the wire mesh 106 that is affixed to the cross-members and the outside posts 102 may also be welded to the interface plates 108, 110, 112 at their respective meeting points. The wire mesh 106 can either be overlaid upon the interface plates 108, 110, 112 or cut to meet the edges of the interface plates. The former option would generally provide a stronger weld bond than the latter.
Referring back to
Turning now to
The lowest unit of fencing panel 100a is placed flat on the ground, floor, a palette, floor of a truck, or the like. A subsequent unit of fencing panel 100b is placed above and horizontally offset from the lowest unit of fencing panel 100a. Thus, the outside posts 102b of the subsequent panel 100b are placed upon the interface plates 112a of the lowest unit of fencing panel 100a on one side, and on the other side, interface plates 112b are placed on the outside post 102a of the lower unit of fencing panel 100a. When the next fencing panel 100c is to be added to the stack, it can be placed in line with the first panel 100a which will be horizontally offset from the second panel 100c to permit a similar stacking benefit. Thus, the placement of posts and interface panels in a stacking of fence panels alternate in each layer. The horizontal cross-members on each stacked fencing panel are vertically aligned along their length with the corresponding horizontal cross-members of the fencing panel underneath it.
The gap between the cross-members and the outside posts 102 can be referred to as an interface gap WG 208. This interface gap must be at least as wide as the width WO of the outside posts 102 in order to accommodate the outside post 102 of an adjacent panel. Preferably, WG is slightly larger than Wo so that absolute precision is not needed in the act of stacking the panels. This slightly larger approach also permits stacking even if the wire mesh weld points occupy some portion of the interface gap WG.
In cases where the wire mesh overlays the interface plates, it may be that outside posts of one fence panel sit upon the wire mesh of the adjacent panel to some degree. This arrangement still permits suitable stacking as the wire mesh will firstly be deformable (flexible) so that the post, with enough mass placed on it, will sit near or on the interface plate and in any event the outside post is still nested into the gap WG.
However, certain other dimensions of the fencing panel 100 will determine the efficiency of the stacking. For example, thickness ‘DP’ 204 of interface plates 110 should be less depth DO of the outside post 202 and also less than depth DH of cross-members to create a recess for accommodating the outside post of the adjacent panel.
Most optimally, as shown in
In one specific example, depth DH 206 of cross members is equal to half of the total sum of two elements comprising the depth DO 202 of the outside post 102 and the thickness DP 204 of interface plates 110. The interface gap WG 208 between the cross-members and the outside posts 102 is greater than the width WO 210 of the outside post 102.
In the current example, the width WO 210 and depth DO 202 of the outside post 102 are equal, however this is not required.
Some approaches to compacting of the stacking arrangement include using thinner tubes comprising the outside posts 102 and/or the horizontal cross-members and/or thinner interface plates. However, while these approaches may result in a more compact stacking arrangement, the panels themselves may become significantly less durable and not suitable for certain uses.
Embodiments of the present disclosure advantageously provide fencing panels having outside posts with, for example, a square tube design, and which has a compact horizontal stacking configuration. In this way, the many fencing companies that have invested considerable investments on, and built large inventories of, bases and caps can still use such bases and caps with the outside posts of the present embodiments. In some cases, roughly 30% of the cost of a panel set consists of the costs for such bases and caps.
Exemplary dimensions follow but are not intended to limit the claims in any way. In the illustrated example, the depth Do the outside posts can be 1.25 inches or 31.75 mm, the depth DH of cross-members can be 0.75 inches or 19.05 mm, the depth DP of the interface plates can be 0.25 inches or 6.35 mm, and the width of the interface gap WG between the tip of the cross-members and the side of the outside posts 102 is 1.9 inches or 48.26 mm. This means that each fencing panel would nest approximately 0.75 inches above the fencing panel under it; which is half of the total sum of DO and DP and also equal to the depth of cross-members DH. This combination optimizes the compactness and provides a stable positioning of panels in a horizontal stack of fencing panels placed on top of each other.
Advantageously, this increased compactness allows for increased capacity on a truck or other transportation, dramatic reductions in labour and manpower required, reduced storage and warehouse spaces required. In addition, the interface plates result in better joints between components of panels, and the lighter cross-members result in lighter panels; which would increase health and safety of workers handling the panels and reduce transportation costs, and the cost of inspection and replacement, maintenance, and recycling of damaged panels. Also advantageously, the present embodiments can be safer because when the fencing panels are stacked and interlocked, they are less prone to spillage.
In overview, as shown in
Although the invention has been described with reference to certain specific embodiments, various modifications thereof will be apparent to those skilled in the art without departing from the spirit and scope of the invention as outlined in the claims appended hereto. The entire disclosures of all references recited above are incorporated herein by reference.
