This invention relates to a fence post anchor installation system.
There is a need for a fence post anchor installation system that allows one person to easily and precisely install fence post anchors.
Installing fence posts on any type of grade requires at least 2 people and is very difficult to do accurately and quickly. Using existing hand tools, it takes at least 2 people to measure, level, align, and brace the posts. Installers are constantly moving the post, re-aligning, re-leveling, and adjusting braces.
There still is a need for a fence post installation system that is allows one person to easily, accurately, and quickly install fence posts.
Fence post anchors are used for fence posts that are not placed into cement in pre-dug holes but are affixed directly to the ground. The fence post anchors are parts of a fence post that are pressed into the ground and hold fence posts in place without the use of hardening agents such as cement in pre-dug holes on which fence posts are mounted. There are no tools or methods which currently exist to precisely hold a fence post anchor in place during the installation process. You are just jack hammering a free standing post into the ground allowing it to move in any direction. Current methods allow the anchor to move in any direction while being hammered into the ground-installing fence posts on any type of grade currently requires at least 2 people and is very difficult to do accurately and quickly. Typically sections of a fence may go up hill, downhill or be on a flat surface. The installed posts, typically anchored in cement, must be special aligned to permit installation of panels or fence slats supported by horizontal beams that ate affixed to fence posts set at regular distances. The posts must be level, vertically aligned both with the neighboring post and at right angles to the post to permit proper in subsequent attachment of fence panels or slats. In addition, the posts must be spaces properly to permit the subsequent panel or slat installation to occur to provide a fence that is bout function al and visually appealing. Currently this requires at least two people to measure, level, align, and brace the posts using only existing hand tools. The posts are constantly being moved, re-aligned, and re-leveled, and the braces are constantly being adjusted to hold the posts in a desired position until anchoring cement hardens. There is a need for a system that permits accurate fence post installation in an easier manner, preferably by only one person.
There are no tools or methods which currently exist to precisely hold a fence post anchor in place during the installation process. You are just jack hammering a free standing post into the ground allowing it to move in any direction. My invention assures a much more accurate installation of fence post anchors along with time savings. With my tool you can maintain the correct distance between anchors, locate and keep the anchor a precise distance from the property line, and keep the anchor vertically level in both directions and aligned during installation. You also create a level of consistency with each anchor that you cannot achieve with existing devices. Current methods allow the anchor to move in any direction while being hammered into the ground.
I have invented a system of tools for installing a fence post, either wood or vinyl, and either non-routered or routered. The system for installing a fence post has two aspects, an article aspect and a method aspect. The article aspect, a fence post system, comprises three elements, a horizontal support element, a first brace element, and a first alignment spacer element. The horizontal support element is configured to releasably attach to an unanchored vertical fence post to be anchored in a hole in a ground and with a front side, a left side, a back side and a right side, a horizontal cross-section, a top end and a bottom end configured to be anchored to a ground. The horizontal support element has a rectangular shape and is configured to encompass the horizontal cross-section of the unanchored fence post and having an adjustable horizontal length in at least a first vertical plane containing a fence line that contains the unanchored fence post. The first brace element has an adjustable length, a first end, and a second end, and is configured to have the first end releasably affixed to the horizontal support element and the second end releasably affixed to the ground adjacent to the unanchored fence post to align the fence post vertically in the first vertical plane containing the fence line. The first alignment spacer element has an adjustable length, a first end, and a second end, and the first end is releasably attached to the horizontal support element in a manner configured to securely hold the unanchored fence post vertically in the second vertical plane transverse to the first vertical plane.
I have also invented a method aspect. The method of installing a fence post comprises six steps. The first step is providing an unanchored fence post to be anchored along a predetermined fence line encompassed by a first vertical plane over a series of predetermined holes. The second step is providing the fence post installation system described above. The third step is releasably affixing the horizontal supporting element to the unanchored fence post. The fourth step is positioning the unanchored fence post in a predetermined hole in a predetermined fence line on the ground. The fifth step is releasably affixing the first brace element with an adjusted length to the horizontal support element and to the ground to stabilize the vertical position of the unattached fence post in the first vertical plane that contains the fence line. The sixth step is placing solidifying liquid into the hole to change the unanchored fence post to an anchored fence post while holding the fence post in vertical alignment in a second vertical plane transverse to the first vertical plane until the liquid sets.
Installing fence posts on any type of grade requires at least two people and is very difficult to do accurately and quickly. My system and tools enable 1 person to accurately and quickly install fence posts uphill, downhill, or on flat grade. Without my product it takes at least two people to measure, level, align, and brace the posts using only existing hand tools. You are constantly moving the post, re-aligning, re-leveling, and adjusting braces. It only takes one person to use my components and method to install fence posts. My product is the most accurate, precise, simple, and fast way to install fence posts. Fencing Contractors can cut their labor costs in half or more and also increase accuracy. As a lifelong Homebuilder I originally designed my product and process to be used by fencing contractors, but realized how simple it was to use and how easily a single home owner installer could benefit from my tools and system.
One or more features or preferred forms of the invention are described in the accompanying drawings. The drawings are described briefly below.
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail below. It is to be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
My invention is a Do-It-Yourself Fence Post Installation System that enables one or two people to install a series of fence posts uphill, downhill, or on a flat surface with accuracy and efficiency. It only takes one or two people to use my components and method to install fence posts. In one embodiment, my system and tools enable just one person to accurately and quickly install fence posts uphill, downhill, or on flat grade.
In addition, my product is the most accurate, precise, simple, and fast way to install fence posts. Fencing contractors can cut their labor costs in half or more and also increase accuracy. As a lifelong homebuilder I originally designed my product and process to be used by fencing contractors, but realized how simple it was to use and how easily a single home owner installer could benefit from some embodiments of my tools and system.
Current fence post installation systems are more time consuming and typically less accurate. Installing fence posts on any type of grade currently requires at least 2 people and is very difficult to do accurately and quickly. Typically sections of a fence may go up hill, downhill or be on a flat surface. The installed posts, typically anchored in cement, must be special aligned to permit installation of panels or fence slats supported by horizontal beams that are affixed to fence posts set at regular distances. The posts must be level, vertically aligned both with the neighboring post and at right angles to the post to permit proper in subsequent attachment of fence panels or slats. In addition, the posts must be spaced properly to permit the subsequent panel or slat installation to occur to provide a fence that is both functional and visually appealing. Currently this requires at least two people to measure, level, align, and brace the posts using only existing hand tools. The posts are constantly being moved, re-aligned, and re-leveled, and the braces are constantly being adjusted to hold the posts in a desired position until anchoring cement hardens. There is a need for a system that permits accurate fence post installation in an easier manner, preferably by only one person.
U.S. Pat. No. 6,658,753 (Tatarnic) attempts to solve this problem with a fence post positioning apparatus. However, Tatarnic has many limitations including two primary ones. First, it does not teach how to easily and accurately install the first fence post in a series. Second it does not teach how to achieve a precise alignment in both vertical planes, one along the fence line and one transverse to that plane.
I have invented a system that does that. In addition, it allows fence posts to be installed more quickly than they are currently, and is suitable for a range of fence post styles and cross-sections. My system is configured to easily and accurately level posts in both vertical directions (facing a neighboring fence post and transverse from that direction), brace posts in both directions, align a post with other posts, locate posts the precise distance off the property line, and measure the exact distance between posts in two places for subsequent precise fence panel installation. The system is used with conventional tools such as levels, measuring tapes and hammers to achieve desired alignment. In addition, with some embodiments, this may be easily done by 1 person.
Specifically, I have invented a system of tools for installing a fence post. The fence posts commonly are either wood or vinyl, and may be either non-routered or routered. Non-routered fence posts have fence post panel supports subsequently affixed to the posts. Routered fence posts have precut holes into which fence panel supports are placed. The system for installing a fence post has two aspects, an article aspect and a method aspect.
The article aspect, a fence post system, comprises three elements, a horizontal support element, a first brace element, and a first alignment spacer element. The horizontal support element is configured to releasably attach to an unanchored vertical fence post to be anchored in a hole in a ground and with a front side, a left side, a back side and a right side, a horizontal cross-section, a top end and a bottom end configured to be anchored to a ground. The horizontal support element has a rectangular shape and is configured to encompass the horizontal cross-section of the unanchored fence post and having an adjustable horizontal length in at least a first vertical plane containing a fence line that contains the unanchored fence post.
Some embodiments of the horizontal support element comprise horizontal front section, a horizontal left side section, a horizontal right side section, and a horizontal back section. The horizontal front section comprises a left end, a right end, a first half, a second half, and a length that extend beyond the side of the unanchored fence post. The horizontal left side section has a first end affixed to the first half of the front section and a second end extending back past the left side of the fence post. The horizontal right side section has a first end affixed to the second half of the front section and a second end extending back past the right side of the fence post. The horizontal back section comprises a left end, a right end, a first half, a second half, and a length that slideably contacts the horizontal left side section and the horizontal right side section. It also comprises an advancing mechanism with a left end affixed to the second end of the horizontal left side section, a right end affixed to the second end of the horizontal right side section, and a screw element in communication with the horizontal back section and configured to be able to move the horizontal back section toward or away from the back side of the fence post.
Fence Posts typically are made of wood or vinyl. The cross-section of common fence posts typically are square and have dimensions ranging from a 2 in. by 2 in. to a 6 in. by 6 in. Most are solid but some have routered holes for two to three cross-members that hold fence slats. In some embodiments the front section and back section of the horizontal support element have left and right parts that are slideably engaged with each other and held in one position with wing nuts. This allows the horizontal support element to be able to fit around fence posts with different cross-sections. In some embodiments the first and second parts are unified and the horizontal support element is configured to releasably affix to fence posts with the same cross-section with only an expandable feature between the front and back sides of the horizontal support element. In some embodiments the front section contains a vertical alignment member to stabilize the horizontal alignment of the horizontal support element when positioned on a fence post to be installed in the ground. In some the back section also is in communication with a vertical alignment member for still more stable alignment. In some embodiments either the front or back section has a slit on its top surface and in some embodiments both have a slit on the top surface to affix to the alignment spacer elements. In some embodiments, the vertical alignment members are affixed to horizontal bars that may be either affixed to the horizontal support element or releasably affixed to it.
The first brace element has an adjustable length, a first end, and a second end, and is configured to have the first end releasably affixed to the horizontal support element and the second end releasably affixed to the ground adjacent to the unanchored fence post to align the fence post vertically in the first vertical plane containing the fence line. In some embodiments the second end is a rotatable stake suitable for pressing into the ground.
The first alignment spacer element has an adjustable length, a first end, and a second end, and the first end is releasably attached to the horizontal support element in a manner configured to securely hold the unanchored fence post vertically in a second vertical plane transverse to the first vertical plane.
In some embodiments, the fence post system also comprises an offset element to measure a predetermined offset from a previously indicated property line. In some embodiments the offset element includes a “T” bracket flexibly affixed to a lower part of a fence post a few inches above the ground when the post is placed in a predetermined hole of the planned fence line. The top of the “T” may be affixed to the fence post by, for example, a bungee cord. The elongated base of the “T” juts out from the side of the fence post and is market with the distance desired for a predetermined offset.
Several embodiments may be used where the unanchored fence post is the first fence post on a fence line, such as, for example, a corner fence post or a high ground fence post. In some embodiments, a second person may hold the fence post in vertical alignment in the second vertical plane transverse to the first vertical plane holding fence line. In some embodiments, the first alignment spacer element acts as another brace element to hold the fence post vertically in the second vertical plane without the need of a second person and the second end is releasably affixed to the ground.
Several embodiments may be used where the unanchored fence post is adjacent to an anchored fence post. In some embodiments, the first alignment spacer element is configured to keep the proper space between the unanchored fence post and the adjacent properly positioned and anchored fence post. This embodiment further comprises a first horizontal support member that is configured to be flexibly affixed to the top of the anchored fence post at a height similar to that of the height of the horizontal support element on the unanchored fence post. In some embodiments the first horizontal support member comprises (1) a horizontal member configured to be held against the front side of the anchored fence post and having ends that extend beyond the left side and right side of the anchored fence post and (2) a flexibly releasable element configured to hold the horizontal member against the front face of the anchored fence post at a height similar to that of the first horizontal support element on the unanchored fence post. In this embodiment, the second end of the first alignment spacer element is configured to releasably affix to the first horizontal support member on the anchored fence post.
In some embodiments where the unanchored fence post is adjacent to an anchored fence post, the system comprises a second horizontal support member, a third horizontal member, and a second alignment spacer element. The second horizontal support member is configured to flexibly releasably affix to the unanchored fence post at a position near the ground. The third horizontal support member is configured to flexibly releasably affix to the anchored fence post at a position near the ground. The second alignment spacer element has an adjustable length, a first end and a second end, and has a length similar to that of the first alignment spacer element. It is configured to have the first end releasably affix to the second horizontal support member and the second end releasably affix to the third horizontal support member. In some embodiments, the second alignment spacer element is used without either a second horizontal support member, a third horizontal support member, or both horizontal support members. In these cases, the second alignment spacer element merely rests on the ground between the two fence posts at either the first end, the second end, or both ends.
In some embodiments where a routered fence post is used, the fence post installation system comprises a second brace element. The routered fence post must be kept suspended above the bottom of a fence post hole while the fence post is anchored to keep the lowest routered hole properly positioned above ground for the subsequent panel installation. The second brace element has an adjustable length, a first end, and a second end, and is configured to have the first end releasably affixed to the horizontal support element on the other side of where the first brace element is affixed, and the second end releasably affixed to the ground adjacent to the unanchored fence post to align the fence post vertically in the first plane that contains a fence line and suspend the bottom of the fence post so that the routered hole is properly positioned above ground for subsequent fence panel installation.
The system may be better understood through use of several illustration s showing several embodiments of the invention.
I have also invented a method aspect. The method of installing a fence post comprises six steps. The first step is providing an unanchored fence post to be anchored along a predetermined fence line encompassed by a first vertical plane over a series of predetermined holes. The second step is providing the fence post installation system described above. The third step is releasably affixing the horizontal supporting element to the unanchored fence post. The fourth step is positioning the unanchored fence post in a predetermined hole in a predetermined fence line on the ground. The fifth step is releasably affixing the first brace element with an adjusted length to the horizontal support element and to the ground to stabilize the vertical position of the unattached fence post in the first vertical plane that contains the fence line. The sixth step is placing solidifying liquid into the hole to change the unanchored fence post to an anchored fence post while holding the fence post in vertical alignment in a second vertical plane transverse to the first vertical plane until the liquid sets.
Some embodiments of the method also comprise a seventh step. The seventh step is adjusting the length to a predetermined distance and releasably affixing the first alignment spacer element in the first vertical plane to also hold the fence post in vertical alignment in the second plane and avoid needing a person to hold the fence post during setting of the liquid.
Some embodiments of the method also comprise a eighth and ninth step. The eighth step is providing an anchored fence post with a front side facing the unanchored fence post. The ninth step is providing a providing a fence post installation system that further comprises a fourth tool that comprises a first horizontal support member configured to flexibly releasably affix to an anchored fence post. In this embodiment, the second end of the first alignment spacer element is releasably affixed to both the first horizontal member and the first horizontal support member, and the length is adjusted to a predetermined distance.
Some embodiments of the method further comprise steps tenth through thirteen. The tenth step is providing a fence post installation system that further comprises three additional tools. The fifth tool is a second horizontal support member configured to flexibly releasably affix to the unanchored fence post at a position near the ground. The sixth tool is a third horizontal support member configured to flexibly releasably affix to the anchored fence post at a position near the ground. The seventh tool is a second alignment spacer element having an adjustable length, a first end, and a second end, and is configured to have a length similar to that of the first alignment spacer element with the first end releasably affixed to the second horizontal support member and the second end releasably affixed to the third horizontal support member. The eleventh step is adjusting the length of the second alignment spacer element to one similar to that of the first alignment spacer element. The twelfth step is releasably affixing the second alignment spacer element to the second horizontal support member and the third horizontal support member. The thirteenth step is fine-tuning the position of the unanchored fence post to achieve desired position of the fence post in the hole and vertical alignment in both the first vertical plane and the second vertical plane before placing the solidifying liquid in the hole. Fine-tuning is assisted with use of one or more conventional levels, tape measures, and hammers to achieve satisfactory alignment of the fence post before the unanchored fence post is anchored.
Some embodiments of the method further comprise steps fourteen and fifteen. The fourteen step is providing a fence post installation system that includes an eighth tool. The eighth tool includes at least one T-bar element with the top of the “T” releasably affixed to the fence post near its bottom to mark an offset from at least one property line. The fifteenth step is adjusting the position of the unanchored fence post to a predetermined offset from a predetermined property line.
Some embodiments of the method are variations of the previous embodiment. A second T-bar element with the top of the “T” releasably affixed to the fence post near its bottom is used to mark an offset from a second property line and the adjusting step is to predetermined offsets from two predetermined property lines.
Some embodiments of the method also comprise a sixteenth, seventeenth, and eighteenth step wherein the fence post provided is a routered fence post. The sixteenth step is providing a fence post installation system further comprising another tool. The ninth tool is a second brace element having an adjustable length, a first end, and a second end, and configured to have the first end releasably affixed to the first horizontal support element on the other side of where the first brace element is affixed, and the second end releasably affixed to the ground adjacent to the unanchored fence post to align the fence post vertically in the first plane that contains a fence line and position the unanchored fence post at a satisfactory height to place the lowest routered hole at a predetermined distance above the ground for subsequent panel installation. The seventeenth step is applying the second brace element to suspend the routered fence post in the hole with the lowest routered hole at a predetermined distance above the ground. The eighteenth step is placing solidifying liquid into the hole to change the unanchored fence post to an anchored fence post while holding the fence post in vertical alignment in the second plane transverse to the first vertical plane until the liquid sets if a first alignment spacer element is not used.
Some embodiments of the invention do not need a second brace element during installation of a routered fence post. Instead, a first brace and a first alignment spacer element are used with a person holding the fence post in place of the second brace element.
Some embodiments of the method further comprise variation on the previously described embodiment that includes a nineteenth step. This step is adjusting the length to a predetermined distance and releasably affixing the first alignment spacer in the second vertical plane to also hold the fence post in vertical alignment in the second plane and avoid needing a person to hold the fence post during setting of the liquid. The only tools I've seen people use to install fence posts are the old basics like one or two tape measures, a level, a square, a hammer, wood stakes and braces, and their eyeball. It takes a great deal of time for two or three people to accurately install fence posts using all these old tools. You still can't install a post as accurately and quickly as you can with my invention using, in some embodiments, only one person. My invention results in the most accurate, precise, simple, and fast way to install fence posts when used with conventional levels, measuring tapes, and hammers. Fencing Contractors can cut their labor costs by up to two hundred percent or more and also increase accuracy.
The embodiments of the tools of my system can be made from either steel or aluminum square tubing, nuts, bolts, and threaded inserts, in such places as, for example, a metal fabrication ship. Plastic materials may also be used if sufficiently durable and rigid.
In the beginning I designed my product to use for setting fence posts, but I realized it could be used for setting all kinds of posts. My system can be used to set posts for pole barns, deck bearing posts, deck railings, walkway railings, car ports, billboards, and signs.
Other modifications and changes regarding my invention will be apparent to those skilled in the art. The invention is not considered limited to the embodiments chosen for purposes of disclosure and covers all changes and modifications that do not constitute departures from the true spirit and scope of this invention.
Number | Name | Date | Kind |
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2392549 | Rice | Jan 1946 | A |
4705262 | Roberts | Nov 1987 | A |
5061109 | Miller | Oct 1991 | A |
5104074 | Malloy | Apr 1992 | A |
5192055 | Griggs | Mar 1993 | A |
6658753 | Tatarnic | Dec 2003 | B2 |
7377489 | Houseman | May 2008 | B1 |
7726037 | Jordan | Jun 2010 | B1 |
7946052 | Stevens | May 2011 | B2 |
20150108318 | Orr | Apr 2015 | A1 |
Number | Date | Country | |
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62133036 | Mar 2015 | US |