The present invention relates generally to fence systems and, in particular, to mounting brackets for attaching fence rails to fence posts.
Plastic fence construction has become more prevalent in recent years as wood fences have many disadvantages, such as being relatively heavy for a given strength, splitting and breaking under impact. In addition, wood will tend to rotten decay under most conditions and must be protected either by a preservative finish using an expensive chemical treatment or else painted with an appropriate decorative finish which must be reapplied periodically. Thus, wood fencing requires continuing costs of maintenance and repair.
Such wood fencing has accordingly been replaced in many instances by plastic fencing, such as fencing constructed of polyvinyl chloride or PVC which is strong, durable, easily manufactured and requires little maintenance.
Typical fence systems include vertical posts, horizontal rails extending between the posts, and often vertical pickets, boards or panels secured to and between the rails.
Plastic fence systems molded of vinyl or other plastic have become popular because of their durability and low cost. In such fence systems, plastic or metal brackets are mounted to the post to support the rails. The brackets are usually mounted to the post by metal screws, and then metal screws are inserted through holes in the brackets and into the rails to secure the rails to the brackets. The bottom walls of the brackets initially support the weight of the rails, the side rails of the brackets hold the rails in place on the bottom walls, and the screws that secure the rails to the brackets keep the rails from being upwardly dislodged from the brackets. These screws are typically made of very high grade aluminum so that they will not corrode and stain the fencing.
Examples of such plastic fence systems may be seen in U.S. Pat. No. 6,398,193, and U.S. Patent Application Publication Nos. 2004/0195561 and 2010/0270526.
In situations wherein the fence panels running between the horizontal fence rails run up very close to the vertical posts, the entire fence panel is unitary and must be inserted and removed by vertically lowering or raising the panel from the top of the fence to the bottom rail hangers. This means that there must be no supporting rail hanger surface in the upper brackets and any intermediate brackets as the bottom rail ends are required to completely pass downwardly through the upper brackets and continue on to finally rest at the bottom of the fence structure on the floor or bottom walls of the bottom rail hanger brackets.
Accordingly, the installation and removal of large fence panels cannot be accomplished by a single individual with the prior art systems as two persons are required at each end of the fence panels to either lower them into position or fully raise them to remove the fence panels.
In this latter situation where solid fence panels are provided which extend fully between the vertical fence posts, the rail hanger brackets are molded of plastic and provided with in turned lips at their bottom side ends to provide bottom rail end hanger support walls. Since, in this situation, there can be no bottom wall in the upper and any intermediate brackets, these brackets are molded of plastic and the bottom in turned lips providing the hanger bottoms for the rails must be broken off so that all the rail ends may pass downwardly or upwardly through the upper brackets.
It is a principal object of the present invention to eliminate these disadvantages and provide fence rail hanger brackets which permit a single individual to easily install and remove large fence panel sections.
The rail end hanger bracket of the present invention is comprised of two upstanding sidewalls spaced for receiving the fence rail end therebetween, and a rear wall which connects and extends between the sidewalls and is configured, usually with apertures, to mount the brackets to the fence post. A bottom wall is provided between the two sidewalls and defines a support surface for supporting the rail ends. One of the two sidewalls is hinged to the rear wall for hinging this one sidewall outwardly so that the fence rail may be received into the bracket from the side, as opposed to being received from the top as required by the brackets of the prior art. Apertures are also provided in this hinged sidewall for securing it to the fence rail when received in the bracket with fasteners.
In addition, the bottom support or hanger wall of each bracket is removably securable to the rear wall of the bracket whereby the bracket is adaptable to selectively provide either a left hand bracket or a right hand bracket. Accordingly, the brackets of the present invention are readily adaptable to be mounted on a left hand or a right hand fence post with all of the hinged bracket sidewalls facing the same direction, whereby the hinged sidewalls may all be hinged outwardly to receive the rail ends of an entire fence panel from the side instead of having to lift the entire panel to the fence top and lowering the entire panel downwardly through consecutive brackets.
Other objects and advantages appear hereinafter in the following description and claims. The accompanying drawings show, for the purpose of exemplification, without limiting the scope of the invention or the appended claims, certain practical embodiments of the present invention wherein:
Referring to
Bracket member 10A of bracket 10 has two upstanding sidewalls 16 and 17 which are normally spaced for receiving the fence rail end 11 therebetween as illustrated in
Bottom wall 21 for bracket 10 is provided separately by bracket member 10B and is securable to rear wall 18 by means of screws 20. Bottom wall 21 defines a hanger support surface 22 for supporting the rail end 11 of bottom rail 15′ for the bottom brackets 10. Bracket member 10B is not used in the upper brackets 10.
Sidewall 16 is hinged at 23 to rear wall 18 for hinging sidewall 16 outwardly as indicated in
Apertures 25 are provided in hinged sidewall 16 for securing the sidewall 16 to the fence end 11 after it is received within bracket 10 with additional screws 20.
The result is that the entire solid unitary fence panel 26 made up of top rail 15 and bottom rail 15′ with fence panel boards secured therebetween may be installed between posts 12 simply by hinging all four hinged sidewall plates 16 outwardly and then horizontally placing the rail ends 11 of panel 26 into position in the respective hanger brackets 10 past the respective hinges 23 of the brackets. The hinged bracket plates 16 are then hinged closed and secured to the rail ends 11 respectively with fasteners 20. Accordingly, the entire panel 26 does not have to be lifted entirely above the fence structure shown in
Turning to the modification shown in
In this embodiment, it should be noted that the bracket member 10A is inverted from the member illustrated in
The brackets 10 are preferably constructed of metal with a protective powder coating.
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