This invention relates to rolling and distribution of flexible elongated materials such as fencing, wire, and cable, and more particularly, to apparatus and methods for rolling and distributing fencing for easy use, re-use, recycling, and/or disposal.
Flexible elongated material, such as metal and plastic fencing, barbed wire, and electric cable, is widely used to enclose or divide properties. In agricultural and wildlife preservation applications, fences may be several miles long. For example, metal box fencing is used in game lands in the state of Pennsylvania and elsewhere to enclose large areas to exclude deer populations from decimating newly reforested areas. After several years, when the reforested area has matured, the fencing is removed to allow deer to repatriate the area.
While apparatus and methods are prevalent for installation of flexible fencing, fence removal apparatus and methods for the most part remain primitive, involving strenuous and tedious manual labor. Known manual methods require manual removal of fencing from support posts, and loose hand-rolling, cutting, and gathering of fencing material for removal from the subject property. These manual removal methods render fencing unsuitable for re-use or recycling, and inconvenient for transport and disposal.
There exist known apparatus for rolling and/or distribution of fencing. For example, examples of known apparatus for attachment onto vehicles to assist in reeling and unreeling wire and fencing materials include those described in: U.S. Pat. No. 2,914,270 to Parker et al. for a “Vehicle Attached Wire Stretching and Reeling Device”; U.S. Pat. No. 3,048,348 to Griffin for a “Wire Fencing Stringing and Stretching Implement”; U.S. Pat. No. 3,934,655 to Whistle for a “Hydraulic Post Setting and Wire Dispensing Apparatus”; U.S. Pat. No. 2,839,257 to Chicane for a “Wire Reel”; U.S. Pat. No. 4,775,114 to Farnsworth for a “Fencing Wire Unwinder and Tensioner”; U.S. Pat. No. 4,925,435 to Linklater for an “Apparatus for Winding and Unwinding Wire”; U.S. Pat. No. 4,930,718 to Lancour et al. for a “Fencing Dispenser”; U.S. Pat. No. 5,163,634 to Moon et al. for a “Fence Stretching Apparatus”; U.S. Pat. No. 5,388,782 to King for an “Apparatus for Winding Fence Material”; and U.S. Pat. No. 6,042,046 to Beyer for “Reeling and Unreeling Apparatus, System, and Method.”
The above-mentioned Chicane, Farnsworth, Linklater, and Whistle patents disclose attachments that are capable of unwinding one or more reels of stranded wire only. The inventions disclosed in the above mentioned patents to Parker et al., Griffin, Lancour et al., Moon et al. and King are designed to unroll reels of woven wire fencing material. However, King does not allow the fencing material to be unreeled from a vertical orientation; therefore, the fencing material has to be lifted in a separate step to utilize it for fencing purposes. The King, Parker et al., Lancour et al. and Moon et al. devices do not allow for the unreeling of individual strands of wire such as would be necessary in the construction of a barbed wire fence. The Griffin device does provide for the addition of a single spool of barbed wire to be unreeled simultaneously with the reel of fencing material. Of the patents discussed above, only the Parker et al., Lancour et al., and Beyer patents disclose attachments that allow for the tilting of the apparatus necessary for ease of loading the device with a reel of fencing material. The Parker et al. device additionally provides a means for lowering a spindle for insertion through the center of a reel of fencing material, but requires that the lift arms of a three-point hitch of a tractor be used to raise and lower the spindle. The Lancour et al. patent discloses a fencing dispenser wherein a reel of fencing material is placed within a cage-like structure that can be lowered by means of a hydraulic cylinder. Notably, the Lancour et al. device does not have a shaft or spindle to support the fencing reel, rather it allows the reel to move freely within the cage to form a loose and uneven roll of fencing. The Beyer apparatus provides for winch-assisted tilting of the powered rotatable shaft for loading or unloading of wire, and also provides for placement of a number of vertically spaced fencing materials on the shaft for simultaneous distribution of strand-type fencing. However, the Breyer apparatus does not include any means for flattening, tensioning guiding, and positioning of the wire as it is retrieved or dispensed.
The above-described apparatus do not solve several problems that persist in the art of fencing recovery and distribution. Specifically, none of the above apparatus provide adequate means for flattening, tensioning, guiding, and positioning of fencing materials as they are retrieved onto, or distributed from, a wrapping shaft. Moreover, none of the apparatus include a supporting frame that allows for easy attachment directly to the bucket connection of an all-terrain skidloader, tractor loader, or backhoe, as well as onto the forklift attachment of any materials transfer or lifting vehicle. For these reasons, there is a continuing need for an apparatus that allows the tensioned reeling and unreeling of woven fencing material concurrently with a plurality of barbed wire strands, or any combination of various woven and strand-type fencing materials. There further exists a continuing and long-felt need for an apparatus and automated methods of fence removal that provide for tightly and evenly wound fencing for easy and efficient distribution, use, removal, re-use, recycling, and/or disposal.
An apparatus is provided for automated rolling and distribution of flexible elongated material. The apparatus includes a supporting framework having means for attachment of the apparatus to the lift mechanism of a motorized vehicle, a motor connected to a wrapping shaft. The wrapping shaft as a first end and an opposite second end, the first end mounted to the supporting framework by mounting means, the second end removably connected to the motor for powered rotation of the wrapping shaft by the motor. The apparatus also includes at least one tensioning roller that is substantially cylindrical, and is rotatably mounted to the supporting framework in substantially parallel orientation to the at least one wrapping shaft.
A first method is provided for rolling flexible elongated material using the apparatus. The method involves the steps of: providing at least one unrolled elongated flexible material, providing an apparatus having a supporting framework, a motor mounted to the supporting framework, a wrapping shaft mounted to the supporting framework and connected to the motor for selected powered rotation of the wrapping shaft, and at least one tensioning roller mounted to the supporting framework. The method requires the steps of threading an unencumbered edge of the at least one elongated flexible material over the at least one tensioning roller, removably attaching the unencumbered edge to the wrapping shaft; and operating the motor to engage and rotate the wrapping shaft so as to retrieve the unrolled flexible material and roll the material around the rotating shaft.
A second method is provided for distributing rolled flexible elongated material. The second method involves the steps of providing rolled elongated flexible material; providing an apparatus having a supporting framework, a motor mounted to the supporting framework, a wrapping shaft mounted to the supporting framework and connected to the motor for selected powered rotation of the wrapping shaft, and at least one tensioning roller mounted to the supporting framework. The method requires the steps of placing the rolled flexible material on the shaft of the apparatus, threading an unencumbered edge of the elongated flexible material over the at least one tensioning roller; applying tension to the leading edge, and operating the motor to rotate the wrapping shaft so as to distribute the rolled flexible material.
The present invention is directed toward apparatus and methods for rolling and distribution of fencing material, and is particularly suited for flexible fencing such as metal and plastic fencing, whether linked, boxed, webbed, barbed, electrified, or otherwise configured. The apparatus of the invention is comprised of a mechanical assembly that can be mounted on a skid loader, tractor, or other lifting vehicle, whether onto the bucket attachment or onto the forklift attachment of such a lifting vehicle.
As further described herein, the mechanical assembly includes a supporting framework that supports one or more wrapping shafts. Each wrapping shaft is connected to a motor, which motor provides for powered rotation of the wrapping shaft. Preferably, one end of the wrapping shaft is pivotally or hingedly mounted to the supporting framework. Preferably, the apparatus is further comprised of one or more tensioning rollers which flatten the fencing and position it for uptake by the wrapping roller. The framework may further comprise guides that orient and position the fencing as it passes through the apparatus. The guides may be fixed or adjustable. In any embodiment, the apparatus produces a tightly wrapped roll of recovered fencing that can easily be removed from the apparatus for transport, re-use, recycling, storage, or disposal.
The apparatus of the present invention is comprised of a supporting framework that can be easily and removably mounted onto a variety of material handling vehicles and other lifting equipment such as, but not limited to, backhoes, tractors, skid loaders, all-terrain vehicles, trucks, and the like. By way of example,
The apparatus of the invention includes at least one wrapping shaft to receive, retain, roll, and distribute flexible elongated materials (hereinafter generally referred to as fencing). In the first embodiment shown in
As further shown in
As shown in
Rolling of fencing onto the wrapping shaft 10 is controlled by operation of the motor 30. Preferably, the speed of the motor 30 is variable, and can be adjusted by the operator to maximize tension, roll size, and other associated fencing parameters.
For unloading and loading in the first embodiment, the unencumbered end, here the first end 12, of the wrapping shaft 10 must be disconnected from the removable attachment means 22 to allow pivoting of the shaft 10 about its attachment to the supporting framework 20. For example, as shown in
In a second preferred embodiment illustrated in
An advantage illustrated in the second embodiment is that multiple fencing materials, such as multiple strands of barbed wire can be rolled, and alternatively distributed, simultaneously without commingling of the fencing. As shown in
Other advantages and features of the second embodiment illustrated in
Preferably, the shaft hinge assembly 50 further includes a locking mechanism, such as a pin and loop, padlock, bar, or other locking means, that prevents the hinge from opening until the mechanism is removed or de-activated. With the shaft 10 unencumbered at the second end 14 and the hinge assembly 50 unlocked, the shaft 10 and disk 52 can be pivoted about the shaft hinge assembly 50 to a substantially horizontal position for loading and unloading of fencing materials. The shaft 10 can be pivoted manually, or by powered mechanism. In one embodiment, the supporting framework 20 incorporates a winch (not shown) having a cable attached to the shaft 10 proximate the unencumbered second end 14 of the shaft 10. In this embodiment, operating the winch to distribute or rewind the cable allows controlled pivoting of the shaft 10 to facilitate loading and unloading of rolled fencing.
As further illustrated in
The size and scale of the apparatus and its components are contemplated within a wide range in order to meet the needs of the fencing industry. For example, the apparatus may be provided with rollers and wrapping shafts approximately 4 feet wide in order to enable rolling of fences 4 feet high or less. Alternatively, taller embodiments having rollers in excess of 4 feet in length, such as for example, having shafts 10 between 4 feet and 12 feet long, allows for rolling of taller fences without the need for folding fencing. Optionally, the shaft 10 can include telescoping sections so that the length of the shaft 10 can be adjusted, such as to permit loading and unloading of rolled fencing onto the shaft 10. For example, the shaft may include nested telescoping sections that can be extended manually, pneumatically, hydraulically, and that can be fixed in the extended or retraced position by retaining pins placed into slots provided through the shaft sections, or by other known means.
Additionally, the inventors contemplate use of the apparatus to provide new and novel methods of rolling and distributing fencing. Aside from the novelty of using the disclosed apparatus having guide rollers and tensioning rollers, the methods contemplated by the inventors provide for rolling of fencing by folding of the fencing prior to uptake by the apparatus. For example, fencing taller than four feet can be rolled using embodiments of the apparatus having 4-foot long shaft 10 and rollers 40, 42. The method involves longitudinal folding of fencing to reduce the height of the fencing material prior to uptake by the apparatus. Preferably, the folding is performed so that substantially equal overlaps are created in the folded fencing material. For example, by folding a six-foot tall fence in half, a three-3 foot tall fence is provided for uptake by the apparatus. Using this method, the tensioning rollers 40 flatten the fencing for uptake on the wrapping shaft 10 to produce a tightly wound finished fencing roll approximately three feet tall. In another example, folding a nine-foot tall fence in thirds prior to uptake, the method will also produce a finished roll approximately three feet tall. Numerous other combinations can be made using this method to allow the rolling, or distribution, of fencing whose unrolled height exceeds the length of the shaft 10.
While the invention is described in terms of rolling or retrieving fencing, the apparatus and methods are equally applicable to rolling and distribution of any flexible material, including, but not limited to, fencing, wire, cable, flexible piping, hoses, and other elongated materials. For distribution, such as for stringing or hanging of fencing onto posts, rolls or spools of rolled fencing are placed on the wrapping shaft 10. With the motor 30 disengaged or in neutral, a length of the rolled fencing is unrolled and fed or threaded across or between the tensioning roller(s) 40 and any guide rollers 42 and support roller(s) 44. The leading edge of the fencing is then attached to a fencepost. To tension the fence, the motor 30 is engaged and locked or powered to resist rotation of the shaft 10. Alternatively, or additionally, where two or more opposed tensioning rollers 40 are provided, tension can be applied during fencing distribution by increasing tension on the fencing passing between the tensioning rollers 40, such as by moving the tensioning rollers 40 closer together or by adjusting the rotational resistance through known means such as belts, rollers, and the like contacting the rollers 40. Optionally, the tensioning rollers 40 may be powered, such as a by the motor 30 or by a second motor (not shown), to allow selected powered rotation, preferably in synchrony with the rotation of the wrapping shaft 10, during rolling or distribution of fencing. Additionally, while the fencing is being rolled or distributed, the skid loader, tractor, or other motorized vehicle attached to the apparatus can be easily maneuvered to tension or un-tension the fencing, as well as to increase or decrease the length of fencing in front of the apparatus to allow positioning of the fencing prior to hanging or rolling.
Lastly, although the apparatus has been described in two preferred embodiments, a first horizontal embodiment, and a second vertical embodiment, the apparatus can be configured to allow mounting in either orientation. For example, the framework 20 can include a plurality of mounting means 60, at least one mounting means 60 configured for vertically orienting the apparatus and shaft 10, and at least one additional mounting means 60 configured for horizontally vertically orienting the apparatus and shaft 10.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
This application claims priority to U.S. Provisional Patent Application No. 60/445,789 filed Feb. 7, 2003, which application is hereby incorporated by reference.
Number | Name | Date | Kind |
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2839257 | Chicane | Aug 1958 | A |
2912183 | Hull | Nov 1959 | A |
2914270 | Parker et al. | Nov 1959 | A |
3048348 | Griffin | Aug 1962 | A |
4333250 | Henderson | Jun 1982 | A |
4473196 | Sammann et al. | Sep 1984 | A |
4930718 | Lancour et al. | Jun 1990 | A |
5246182 | Lester | Sep 1993 | A |
5385314 | Hughes | Jan 1995 | A |
5388782 | King | Feb 1995 | A |
5582216 | Smith et al. | Dec 1996 | A |
6016986 | Wright | Jan 2000 | A |
6042046 | Beyer, Sr. | Mar 2000 | A |
6503326 | Mikelionis | Jan 2003 | B1 |
6543713 | Frolander et al. | Apr 2003 | B1 |
Number | Date | Country | |
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20040227031 A1 | Nov 2004 | US |
Number | Date | Country | |
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60445789 | Feb 2003 | US |