The invention relates to a system and method of construction of a fence panel. More particularly, the invention relates to a fence panel and method of construction wherein vertical members may be easily located between a top rail and a bottom rail in a variety of configurations.
The use of fences is widespread. Fences are available in various materials and configurations to meet the needs of consumers. For example, common fence types for residential or light commercial use include chain link fence and picket fence. However, variations of these types or configurations of fences are available to provide aesthetic alternatives for consumers. Some fence variants provide fence panels that are assembled off-site and transported to the installation site. Other fence variants require multiple workers to construct and erect fence panels.
The fence system of the invention provides a versatile platform that allows for various fence configurations to be easily constructed. The fence system includes a section of fence that includes first and second uprights, which may be fence posts but which can be any structure, including a wall or existing fence. Horizontal segments, such as an upper and a lower rail, span between the uprights. Upper and lower rails may be formed of U-channel segments. First and second end brackets are affixed to the uprights. End brackets may also be formed of U-channel members. End brackets and rails formed of inwardly facing lengths of U-channel can receive a plurality of vertical members such as plank segments and spacer members, such as H-members. Alternatively, vertical planks can be received within the fence section, or other vertical members may be received within the fence section. In one embodiment, additional decorative or security related attachments may be installed above the upper rail. The horizontal segments preferably cap the upper and lower ends of the end brackets. Advantages of the fence system of the invention include versatility, i.e., an ability to easily install a fence having customer selected materials and appearance, including locating optional decorative inserts between H-members, while utilizing a fence frame of a particular configuration. The fence system of the invention produces an attractive fence having the same appearance on both sides. Further, the metal frame results in a strong fence that is able to withstand heavy winds.
Referring now to
A second end bracket 30 (
A top rail 42 (
Referring now to
A base rail 54 (
Referring now to
Referring now to
A second end bracket 30 is preferably formed of a length of U-channel having an upper end 32, a lower end 34, a web 36, a first leg 18 and a second leg 40. Web 36 is affixed to panel facing side 18 of second upright 116. Web 24 and web 36 are preferably affixed to uprights 112 and 116, respectively, with bolts (not shown), although other fasteners or other methods of attachment are also contemplated, such as welding. Uprights 112 and 116 can be of any configuration or material, so long as uprights 112 and 116 are capable of receiving end brackets 19 and 30.
Still referring primarily to
Base rail 54 forms a lower portion of frame 111. Base rail 54 is preferably formed of a length of U-channel having first end 56, second end 58, web 60, first leg 62 and second leg 64. Lower end 22 of first end bracket 19 is received between first leg 50 and second leg 64 of base rail 54 proximate first end 56 of base rail 54. Lower end 34 of second end bracket 30 is received between first leg 62 and second leg 64 of base rail 54 proximate second end 58 of base rail 54. In a preferred embodiment, base rail 54 is welded onto lower ends of first upright 112 and second upright 116 to form a rigid frame 111.
In one embodiment, a plurality of panel members 66 (
In one embodiment, a plurality of spacer members, such as spacer members 74 (
As can be seen in
Uprights 14, 114 and 18, 118 may be extended above top rail 42 to accommodate a clamp member 84 (
A length of fence having a plurality of fence panels 10 of the invention may be constructed as follows. Uprights, such as posts 12 and 16, may be set into the ground. Any number of posts may be set at this stage of construction. End brackets 19 and 30 are then affixed to the appropriate sides of the posts to facilitate construction of fence panels 10. Base rails 54 are then located to span between adjacent posts. Base rails 54 are preferably bolted into place, e.g., to lower ends 22, 34 of end brackets 19, 30, respectively. Panel members 66 are then received between legs 62 and 64 of base rail 54 and between legs 26 and 28 of end bracket 19 and between legs 38 and 40 of end bracket 30. In one embodiment, spacer members, such as H-members 74 are received between selected adjacent panel members 66.
For construction of gate panel 101, uprights 112 and 116 are affixed to top frame member 113 and bottom frame member 115 to construct frame 111. End brackets 32 and 20 are then affixed to the inwardly facing sides of uprights 112 and 116. Base rail 54 is then affixed to bottom frame member 115 to span between adjacent uprights 112 and 116. Base rail 54 is preferably bolted into place. Panel members 66, if desired, are then received between legs 62 and 64 of base rail 54 and between legs 26 and 28 of end bracket 20 and between legs 38 and 40 of end bracket 32. In one embodiment, spacer members, such as H-members 74, are located between selected adjacent panel members 66. By providing a fence assembly that can be easily assembled piece by piece, fence construction may be easily accomplished by a single worker.
To further increase ease of assembly, a securing strip 90, such as a magnetic strip, may be affixed span from first upright 12 to second upright 16 or, alternatively, from first upright 112 to second upright 114. In this embodiment, first upright 12, second upright 16, first upright 112, and second upright 116 are preferably constructed of metal so that magnets 92 can support support strip 90 via magnetic attraction. In one embodiment, securing strip 90 has one or more magnets 92 installed to strip frame 94. Securing strip 90 may then receive a plurality of parallel spacer members, such as H-members 74, which may be magnetically secured to strip 90, as shown in
In another embodiment, securing strip 90 may have adhesive members 93 affixed to one side of support member 90. Adhesive members 93 should provide adhesive attraction of sufficient strength to hold H-members 74 in position until top rail 42 can be secured in place. However, adhesive members 93 should not provide an adhesive attraction so powerful that support member 90 cannot be removed after fence panel assembly is complete.
In one embodiment, securing strip 90 may be provided with cords extending from each end. The cords are preferably provided with attachment members, such as hooks, for engaging an upper end of uprights 12, 16 so that securing strip 90 can be hung in place, rather than secured to uprights 12, 16 by magnetic or adhesive attraction.
Therefore, it can be seen that construction of a length of fence, i.e., construction of a series of fence panels 10, including stationary panel 11 and gate panel 101 can be accomplished by a single worker, since each component of fence panel 10 may be constructed and installed individually and locating or erecting an assembled panel is not required.
Thus, the present invention is well adapted to carry out the objectives and attain the ends and advantages mentioned above as well as those inherent therein. While presently preferred embodiments have been described for purposes of this disclosure, numerous changes and modifications will be apparent to those of ordinary skill in the art. Such changes and modifications are encompassed within the spirit of this invention as defined by the claims.
This application claims the priority of U.S. Provisional Patent Application No. 61/524,976 entitled “FENCE SYSTEM,” filed Aug. 18, 2011, the contents of which are hereby incorporated by reference.
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Number | Date | Country | |
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