FENCING SYSTEMS INCLUDING ADJUSTABLE HEIGHT RAILS AND UNIVERSAL MOUNTING BRACKETS

TECHNICAL FIELD

The present disclosure relates to adjustable fencing systems. More specifically, the fencing systems described herein include adjustable-height rails, universal mounting brackets, and adjustable-height end brackets.

BACKGROUND

During the installation of a typical fencing system, the distance between fence posts is determined by an installation technician, after which, the rails extending between the fence posts are cut to length. Manually setting the distance between fence posts, however, often results in inconsistent spacing and imprecise (e.g., crooked) fence lines and can create delays as a result of the required adjustments to the fence posts. Additionally, in known fencing systems, adjusting the rail height is cumbersome and often results in damage to the fence posts caused by the drilling of holes and/or the repeated insertion and removal of fasteners (e.g., screws).

The fencing systems described herein address these deficiencies, among others, by facilitating even, consistent spacing between fence posts, which reduces (if not entirely eliminates) any need to cut the rails.

SUMMARY

In one aspect of the present disclosure, a fencing system is disclosed that includes: posts having upper and lower ends; rails that extend between the posts; mounting brackets that support the rails and which are connected to the posts via fasteners that extend into threaded engagement with the flutes such that the mounting brackets and the rails are vertically repositionable in relation to the posts; and infills that are supported by the rails. The posts include cavities and flutes, which are formed in end walls that are defined by the cavities.

In certain embodiments, the cavities may be configured to receive the mounting brackets and the infills.

In certain embodiments, the posts may include first posts, which have a first configuration, and second posts, which have a second configuration that is different from the first configuration.

In certain embodiments, the first posts may include a pair of cavities that are oriented in diametrically opposite directions and a pair of flutes that are oriented in diametrically opposite directions.

In certain embodiments, the second posts may include a single cavity and a single flute.

In certain embodiments, the posts may further include third posts, which have a third configuration that is different from the first configuration and the second configuration.

In certain embodiments, the third posts may include: a first cavity; a first flute; a second cavity that is oriented at 90 degrees in relation to the first cavity; and a second flute that is oriented at 90 degrees in relation to the first flute.

In certain embodiments, the third posts may further include a third cavity that is oriented at 90 degrees in relation to the second cavity and a third flute that is oriented at 90 degrees in relation to the second flute.

In certain embodiments, the flutes may extend continuously between the upper and lower ends of the posts.

In certain embodiments, the fencing system may further include dampeners that are supported by the posts and which are configured to inhibit movement of the infills in multiple directions.

In another aspect of the present disclosure, a fencing system is disclosed that includes: posts; rails that extends between the posts; and mounting brackets that support the rails and which are connected to the posts to facilitate adjustments in the heights of the rails in a manner that inhibits damage to the posts. The rails include first rails, which have a first configuration, and second rails, which have a second configuration that is different from the first configuration.

In certain embodiments, the rails may include chambers that are configured to receive infills and hollows that are configured to receive the mounting brackets such that the mounting brackets extend into the rails.

In certain embodiments, the first rails may be configured to receive the infills in a single orientation, and the second rails may be configured to receive the infills in multiple orientations.

In certain embodiments, the posts may include cavities that define first widths.

In certain embodiments, the first rails may define second widths that are less than the first widths such that the first rails extend into the posts.

In certain embodiments, the second rails may define third widths that are greater than the first widths and the second widths such that the second rails are located externally of the posts.

In another aspect of the present disclosure, a fencing system is disclosed that includes: posts; rails that extend between the posts; and mounting brackets that support the rails. The posts include threaded flutes, and the mounting brackets are connected to the posts via fasteners that extend into the threaded flutes such that the mounting brackets are repositionable in relation to the posts to thereby vary the vertical positions of the rails.

In certain embodiments, the rails may include first rails, which have a first configuration, and second rails, which have a second configuration that is different from the first configuration.

In certain embodiments, the mounting brackets may be configured for connection to the posts in a first orientation to facilitate use with the first rails and in a second orientation to facilitate use with the second rails.

In certain embodiments, the mounting brackets may include first legs that are configured for insertion into the first rails and second legs that are configured for insertion into the second rails, wherein the second legs are oriented in generally orthogonal relation to the first legs.

In certain embodiments, the first legs may include first apertures, and the second legs may include second apertures, wherein the first apertures and the second apertures are configured to receive the fasteners.

In certain embodiments, the first legs may define a first length, and the second legs may define a second length that is less than the first length.

BRIEF DESCRIPTION OF THE DRAWINGS

The present disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings. According to common practice, the various features of the drawings may not be to-scale, and the dimensions of the various features may be arbitrarily expanded or reduced. Additionally, in the interest of clarity, certain components, elements, and/or features may be omitted from certain drawings in the interest of clarity.

FIG. 1 is a top, perspective view of a fencing system according to the principles of the present disclosure, which includes: posts; rails; mounting brackets; and infills (pickets).

FIG. 2 is a top, perspective view of the posts, the rails, and the mounting brackets shown separated.

FIG. 3 is a top, perspective view of the posts, the rails, and the mounting brackets seen in FIG. 2 upon assembly.

FIG. 4 is a transverse (horizontal) cross-sectional view taken along line 4-4 in FIG. 1.

FIG. 5 is a transverse (horizontal) cross-sectional view taken along line 5-5 in FIG. 1.

FIG. 6 is a transverse (horizontal) cross-sectional view taken along line 6-6 in FIG. 1.

FIG. 7 is a partial, top, perspective view of the post seen in FIG. 4 shown with a pair of infills.

FIG. 8 is a transverse (horizontal) cross-sectional of the post seen in FIG. 4 shown with mounting brackets, heavy-duty rails, and a valance.

FIG. 9A is a partial, top, perspective view of the post seen in FIG. 4 shown with a mounting bracket and a heavy-duty rail prior to assembly.

FIG. 9B is a partial, (vertical) cross-sectional view of the post, the mounting bracket, and the heavy-duty rail seen in FIG. 9A upon assembly.

FIG. 10 is a transverse (horizontal) cross-sectional view of the post seen in FIG. 5 shown with mounting brackets, a heavy-duty rail, a light-duty rail, and valances.

FIG. 11 is a partial, top, perspective view of the post seen in FIG. 5 shown with a pair of infills.

FIG. 12 is a transverse (horizontal) cross-sectional of the post seen in FIG. 6 shown with a mounting bracket, a heavy-duty rail, and a valance.

FIG. 13 is a (vertical) cross-sectional view of the light-duty rail seen in FIG. 10.

FIG. 14 is a (vertical) cross-sectional view of the heavy-duty rail seen in FIG. 10.

FIG. 15 is a partial, end, perspective view of a light-duty rail and a mounting bracket prior to assembly.

FIG. 16 is a partial, end, perspective view of an upper light-duty rail and an infill upon assembly.

FIG. 17 is a partial, end, perspective view of a lower light-duty rail and an infill upon assembly.

FIG. 18 is a partial, top, perspective view of a heavy-duty rail, a mounting bracket, and a cover prior to assembly.

FIG. 19 is a partial, side, perspective view of the heavy-duty rail, the mounting bracket, and the cover seen in FIG. 18 upon assembly.

FIG. 20 is a partial, end, perspective view of an upper heavy-duty rail, an infill, and a cover upon assembly with the infill shown in a horizontal orientation.

FIG. 21 is a partial, end, perspective view of a lower heavy-duty rail, an infill, and a cover upon assembly with the infill shown in a horizontal orientation.

FIG. 22 is a partial, end, perspective view of an upper heavy-duty rail, an infill, and a cover upon assembly with the infill shown in a vertical orientation.

FIG. 23 is a partial, end, perspective view of a lower heavy-duty rail, an infill, and a cover upon assembly with the infill shown in a vertical orientation.

FIG. 24 is a (vertical) cross-sectional view taken along line 24-24 in FIG. 18.

FIG. 25 is a top, perspective view of one of the mounting brackets.

FIG. 26 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 4.

FIG. 27 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 5.

FIG. 28 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 6.

FIG. 29 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 27.

FIG. 30 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 28.

FIG. 31 is a side, perspective view of a gate latch for use with the presently disclosed fencing system.

FIG. 32 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 26.

FIG. 33 is a partial, top, perspective view of the post seen in FIG. 32 shown with a pair of infills.

FIG. 34 is a transverse (horizontal) cross-sectional of the post seen in FIGS. 32 and 33 shown with mounting brackets, heavy-duty rails, valances, and dampeners.

FIG. 35 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 30.

FIG. 36 is a transverse (horizontal) cross-sectional of the post seen in FIG. 35 shown with a mounting bracket, a heavy-duty rail, a valance, and a pair of dampeners.

FIG. 37 is a transverse (horizontal) cross-sectional view of an alternate embodiment of the post seen in FIG. 29 shown with mounting brackets, a heavy-duty rail, a light-duty rail, valances, and dampeners.

FIG. 38 is a partial, top, perspective view of the post seen in FIG. 37 shown with a pair of infills, dampeners, and a valance.

FIG. 39 is a partial, front, perspective view of an alternate embodiment of the present disclosure in which the fencing system includes: individual slats; spacers; and end brackets.

FIG. 40 is a transverse (horizontal) cross-sectional of the post seen in FIGS. 35 and 36 shown with one of the slats, a pair of the dampeners, one of the spacers, and one of the end brackets.

FIG. 41 is a partial, top, perspective view of a lower end of the end post seen in FIG. 40 shown with the dampeners and the support bracket.

FIG. 42 is a partial, top, perspective view of an upper end of the post seen in FIGS. 37 and 38 shown with one of the slats and one of the end brackets.

FIG. 43 is a partial, top, perspective view of the lower end of the end post seen in FIG. 41 shown with the dampeners, the support bracket, one of the slats, and one of the spacers.

FIG. 44 is a partial, top, perspective view of the lower end of the end post seen in FIG. 43 shown with an additional slat.

DETAILED DESCRIPTION

In one aspect of the present disclosure, the fencing system described herein includes a variety of posts (e.g., line posts, end posts, corner posts) and height-adjustable (light-duty and/or heavy-duty) rails that extend between the posts and support infills (pickets) in horizontal and/or vertical orientations. In order to facilitate (vertical) adjustments in the heights of the rails, the rails are movably connected to the posts via mounting brackets, which are repositionable in relation thereto. More specifically, the mounting brackets receive fasteners (e.g., screws or the like) that extend therethrough and threadably engage flutes in the posts, which allows for repositioning of the mounting brackets and, thus, the rails without causing damage to the posts. For example, the threaded flutes obviate the need to drill holes in the posts during either assembly of the fencing system or (vertical) adjustments in the heights of the rails and inhibit (if not entirely prevent) damage to the posts that would otherwise occur as a result of the repeated insertion and removal of the fasteners.

In order to inhibit (if not entirely prevent) unintended movement (e.g., rattle) of the infills upon installation of the fencing system, in certain embodiments, the fencing system further includes dampeners.

In another aspect of the present disclosure, the fencing system described herein includes slats, which are supported by (upper and lower) end brackets, and spacers, which are positioned (located) between and (vertically) separate adjacent slats, which eliminates any need for the rails and the mounting brackets.

With reference now to FIGS. 1-3, a fencing system 1000 is disclosed that includes: posts 100; rails 200, which extend between the posts 100 and are provided as both (first, light-duty) rails 200l (FIGS. 10, 13)) and (second, heavy-duty) rails 200h (FIGS. 10, 14); mounting brackets 300, which support the rails 200 and (indirectly) connect the rails 200 to the posts 100 such that the rails 200 are height-adjustable; and infills (pickets) 400, which include slats 402 of material (e.g., wood, aluminum, vinyl, etc.).

During assembly of the fencing system 1000, adjacent sections 1002 of fencing are arranged into (to define) a fence line 1004, wherein each section 1002 of fencing includes (one or more) at least one of the infills 400. In order to vary the performance of the fencing system 1000 and/or the appearance of the fence line 1004, the rails 200 are configured to receive and support the infills 400 in vertical and/or horizontal orientations, each of which is shown in FIG. 1.

Referring now to FIGS. 4-12 as well, the posts 100 are anchored to the ground during installation of the fencing system 1000, as described in further detail below, and support the rails 200 (via the mounting brackets 300) as well as the infills 400. In the illustrated embodiment, the fencing system 1000 includes: (first, line) posts 100L (FIG. 4), which have a first configuration and are positioned (located) along the fence line 1004 between adjacent sections 1002 of fencing; (second, corner) posts 100C, which have a second configuration that is different from the first configuration and connect sections 1002 of fencing at an (approximately) 90 degree angle; and (third, end) posts 100E, which have a third configuration that is different from the first and second configurations and are positioned (located) at opposite ends 1006, 1008 (FIG. 1) of the fence line 1004. Depending upon the desired configuration of the fence line 1004, it is envisioned that the 100C may be omitted from the fencing system 1000 (i.e., in circumstances where a generally linear fence line 1004 is necessary or desired).

The posts 100 are manufactured (e.g., from aluminum) via an extrusion process and include: threaded flutes 102 (FIG. 4), which extend vertically along a length Lp (FIG. 2) of the posts 100; cavities 104; stops 106; receptacles 108; and open interior regions 109, which reduce the weight of the posts 100 and facilitate the extrusion process.

The posts 100 include a wall thickness T (FIG. 4) that lies substantially within the range of approximately 1 mm to approximately 4 mm. Depending upon the specific site of the installation, anticipated weather conditions, etc., however, embodiments are envisioned in which the wall thickness T of (one or more) at least one of the posts 100 may lie outside of the disclosed range.

In the illustrated embodiment, the posts 100 are configured such that the thickness T is generally uniform, as illustrated in FIG. 4, which simplifies the manufacturing (extrusion) process. Embodiments in which (one or more) at least one of the posts 100 may include a variable wall thicknesses T (i.e., such that the thickness T is non-uniform) are also envisioned herein, however. For example, it is envisioned that (one or more) at least one of the posts 100 (e.g., one of the posts 100E) may include (one or more) at least one area with an increased wall thickness T in order to support a wider variety of gate latches G (FIG. 31), as described in further detail below.

The flutes 102 are formed in (i.e., extend laterally inward into) end walls 103 (FIG. 4) that are defined by the cavities 104. The flutes 102 are configured to receive fasteners 110 (e.g., screws or the like) (FIGS. 8-10, 12) such that the fasteners 110 extend through the mounting brackets 300 and into threaded engagement (contact) with the flutes 102 to thereby connect the mounting brackets 300 to the posts 100. As described in further detail below, engagement between the flutes 102 and the fasteners 110 facilitates repositioning of the mounting brackets 300 in relation to the posts 100 (i.e., via loosening and tightening of the fasteners 110) to thereby vary the vertical positions of the rails 200, which allows the heights of the rails 200 to be adjusted without causing the damage to the posts 100 that would otherwise result from the drilling of holes and/or the repeated insertion and removal of the fasteners 110, as is typically required in known fencing systems.

The flutes 102 define a width Wf (FIG. 4) that lies substantially within the range of approximately 3 mm to approximately 8 mm. For example, it is envisioned that embodiments of the posts 100 including flutes 102 with an increased width Wf may be utilized to facilitate the connection of base plates to the posts 100 for surface mount installations on patios, decks, etc. Embodiments in which the width Wf of (one or more) at least one of the flutes 102 may lie outside of the disclosed range are also envisioned herein (e.g., depending upon the specific site of the installation, anticipated weather conditions, etc.), however, as are embodiments in which the fencing system 1000 may include posts 100 having flutes 102 with variable widths Wf (i.e., in relation to each other), and would not be beyond the scope of the present disclosure,

In the illustrated embodiment, the flutes 102 extend continuously between opposite (i.e., upper and lower) ends 112, 114 of the posts 100 (i.e., such that the flutes 102 extend along the entire length Lp (FIG. 2) of the posts 100). Embodiments in which the flutes 102 may extend discontinuously along the length Lp of the posts 100 are also envisioned herein, however, as are embodiments in which the flutes 102 may extend along only a portion of the length Lp of the posts 100.

The cavities 104 (FIG. 4) extend (laterally) inward into the posts 100 and each define a width Wc and a depth Dc. With reference to FIGS. 7, 8, and 10 as well, the cavities 104 are configured to receive the mounting brackets 300, the rails 200l, and the infills 400, which may be oriented either vertically or horizontally, as indicated above.

Depending upon the post 100, flutes 102 and the cavities 104 are included in different numbers and orientations. More specifically, the posts 100L (FIG. 4) include a pair of (first and second) cavities 104Li, 104Lii and a pair of (first and second) flutes 102Li, 102Lii that are oriented (face) in (diametrically) opposite directions, the posts 100C (FIG. 5) include a pair of (first and second) cavities 104Ci, 104Cii and a pair of (first and second) flutes 102Ci, 102C_iithat are oriented at 90 degrees in relation to each other, and the posts 100E (FIG. 6) include a single cavity 104E and a single flute 102E.

As seen in FIG. 10, the stops 106 extend outwardly from the cavities 104 and are configured for engagement (contact) with the rails 200l to inhibit (if not entirely prevent) over-advancement of the rails 200l. The stops 106 thus facilitate proper insertion of the rails 200l into the posts 100 and proper assembly of the fencing system 1000.

The receptacles 108 are positioned (located) in corner portions 116-116iv of the posts 100 and define channels 118 that are configured to receive fasteners (e.g., self-tapping screws) in order to secure top caps 119 (FIG. 9B) to the posts 100.

In certain embodiments, such as that illustrated throughout the drawings, the posts 100 further include mounting (clip) features 120 (FIGS. 4-6, 10). The mounting features 120 extend outwardly from the cavities 104 and are configured for engagement (contact) with valances 500 (FIGS. 8, 10), which include (flexible, resilient) legs 502 and are configured to obscure the fasteners 110 and/or any unused sections of the posts 100 (e.g., flute 102 and cavities 104) from view. More specifically, the mounting features 120 include projections 122, which engage (contact) and deflect the legs 502 inwardly such that the valances 500 are removably connected to the posts 100 in a snap-fit, and recesses 124, which create additional clearance for the legs 502.

Referring to FIGS. 13-24 as well, the rails 200 are manufactured (e.g., from aluminum) via an extrusion process and are positioned above and below the infills 400 such that each section 1002 of fencing includes upper and lower rails 200, as seen in FIGS. 2 and 3, for example.

Although non-identical in configuration, the rails 200l, 200h each include: chambers (cavities) 202, which are configured to receive the infills 400; hollows 204, which extend in generally parallel relation to the chambers 202 and are configured to receive the mounting brackets 300 such that the mounting brackets 300 extend into the rails 200; and supports 206, which are configured for engagement (contact) with the infills 400 upon insertion into the chambers 202 in order to stabilize the infills 400 and inhibit (if not entirely prevent) movement thereof in relation to the rails 200 (e.g., rattle).

In certain embodiments, such as those illustrated in FIGS. 13 and 14, the rails 200l, 200h each include retention members 208 (i.e., projections 210), which extend into the hollows 204 and are configured for engagement (contact) with the mounting brackets 300 so as to establish an interference (press) fit therebetween and thereby eliminate any need for separate fasteners (e.g., screws) to connect the brackets 300 and the rails 200. Embodiments in which the retention members 208 may be omitted are also envisioned herein, however, and would not be beyond the scope of the present disclosure.

Although shown as (linear) ribs 212, it should be appreciated that the specific configurations of the retention members 208 may be varied. For example, an embodiment in which the retention members 208 may include (arcuate) detents is also envisioned herein and would not be beyond the scope of the present disclosure.

In certain embodiments, such as those illustrated in FIGS. 13 and 14, it is envisioned that the rails 200l, 200h may further include drainage channels 214 in order to facilitate the drainage of water from the fencing system 1000. The drainage channels 214 are defined by, and extend between, the supports 206 and extend in generally parallel relation to the chambers 202 and the hollows 204.

The rails 200l, 200h each define a fixed length Lr (FIG. 2). More specifically, in the illustrated embodiment, the length Lr of each rail 200l, 200h is (approximately) six feet, which corresponds to lengths Li (FIG. 1) of the infills 400. Alternate lengths Lr are also envisioned herein, however, and would not be beyond the scope of the present disclosure (e.g., depending on the configuration and/or the style of the infills 400). As a result, contrary to known fencing systems, which include rails and/or infills that are cut to length to fit the spacing between posts, the fencing system 1000 eliminates any need to cut the rails 200l, 200h or the infills 400 to a specific length, which saves time and facilitates assembly of the fencing system 1000. Rather, during installation of the fencing system 1000, the spacing between the posts 100 is based upon and is dictated by the lengths Lr of the rails 200l, 200h and the length Li of the infills 400, which results in even, consistent spacing between the posts 100 and a fence line 1004 that is straight (plumb).

As indicated above, the rails 200l, 200h are non-identical. More specifically, the rails 200l have a first configuration, and the rails 200h have a second configuration, which is different from that defined by the rails 200l, as described in further detail below.

As seen in FIGS. 10 and 13, the rails 200l define widths Wl, which are less than the widths Wc (FIG. 4) defined by the cavities 104, thereby facilitating (partial) insertion of the rails 200l into the posts 100 and engagement (contact) with the stops 106.

The rails 200l are configured to receive the infills 400 in a single, horizontal orientation such that, upon assembly of the fencing system 1000, the infills 400 span the entire distance between adjacent posts 100 such that each section 1002 of fencing includes a single infill 400, which reduces the overall weight thereof and inhibits (if not entirely prevents) sag.

The rails 200h include open interior regions 215 (FIG. 14), which not only reduce the weight of the posts 100 and facilitate the extrusion process but improve the overall aesthetic design of the rails 200h.

As seen in FIGS. 10 and 14, the rails 200h define widths Wh, which exceed (are greater than) the widths Wc (FIG. 4) defined by the cavities 104 and the widths Wl defined by the rails 200l. By virtue of their increased widths Wh, the rails 200h are entirely positioned (located) externally of the posts 100 upon assembly of the fencing system 1000, in contrast to the rails 200l, which (partially) extend into the posts 100, as indicated above. More specifically, as seen in FIG. 8, upon assembly of the fencing system 1000, the rails 200h engage (contact) outer (external) surfaces 126 of the posts 100.

The increased widths Wh of the rails 200h also impart greater strength and rigidity to the fencing system 1000 (when compared to the rails 200l), which allows the rails 200h to accommodate various weather conditions (e.g., higher winds) and receive the infills 400 in multiple orientations. More specifically, the rails 200h are configured to receive the infills 400 in both horizontal and vertical orientations. When oriented vertically, the infills 400 span only a portion of the distance between adjacent posts 100, which results in the utilization of additional infills 400 and, thus, added weight, which is accommodated by the rails 200h.

In such vertical installations, it is envisioned that the infills 400 may be secured to the rails 200h via fasteners (e.g., screws), which may be obscured (covered) and hidden from view by (removable) covers 600 (FIGS. 18-24). In order to facilitate removable connection thereof, the covers 600 and the rails 200h include corresponding engagement members 216 (FIGS. 14, 18), 602 (FIG. 18), respectively (e.g., recess and detents, ribs and slots, etc.). During assembly of the covers 600 and the rails 200h, the engagement members 216 inwardly deflect the engagement members 602, which are flexible (resilient) in construction, such that the covers 600 are removably connected to the rails 200h in a snap-fit.

Referring now to FIG. 25 as well, the mounting brackets 300 are movably connected to the posts 100 such that the mounting brackets 300 are repositionable in relation thereto, as described in further detail below, and are manufactured (e.g., from aluminum) via an extrusion process. The mounting brackets 300 each include a pair of (first and second) legs 302i, 302ii, which are oriented in generally orthogonal (perpendicular) relation and are non-identical in configuration. More specifically, the legs 302i each define a (first) length L1 and are configured for insertion into the hollows 204 (FIG. 14) in the rails 200h such that the legs 302ii extend in generally parallel relation to and engage (contact) the posts 100, and the legs 302ii each define a (second) length L2, which is less than the length L1, and are configured for insertion into the hollows 204 (FIG. 13) in the rails 200l such that the legs 302i extend in generally parallel relation to and engage (contact) the posts 100. The mounting brackets 300 are thus universal in that they are configured for use with both the rails 200h and the rails 200l, which obviates the need for separate mounting brackets that are configured for exclusive use with the rails 200h and the rails 200l.

In certain embodiments, such as that illustrated throughout the drawings, each of the legs 302i, 302ii includes a tapered (e.g., beveled, angled, chamfered) end 304 in order to facilitate insertion of the legs 302i, 302ii into the hollows 204. Embodiments of the mounting brackets 300 in which the legs 302i, 302ii are devoid of the aforementioned tapering are also envisioned herein, however, and would not be beyond the scope of the present disclosure.

In order to inhibit (if not entirely prevent) over-advancement of the legs 302i, 302ii into the hollows 204, the leg 302i includes a (first) stop 306i (FIG. 25) that is configured for engagement (contact) with an outer (external, end) surface 218h (FIGS. 18, 19) of the rail 200h, and the leg 302ii includes a (second) stop 306ii that is configured for engagement (contact) with an outer (external, end) surface 2181 (FIG. 15) of the rail 200l.

In the illustrated embodiment, the stops 306 include shoulders 308 (FIG. 25) that extend outwardly from the legs 302i, 302ii (e.g., in generally orthogonal (perpendicular) relation thereto) so as to define recessed areas 310, which are configured for insertion into the hollows 204 (FIGS. 13, 14) in the rails 200h, 200l, respectively. It should be appreciated, however, that the specific configuration of the stops 306 may be varied in alternate embodiments. For example, an embodiment in which the stops 306 may include (arcuate) detents is also envisioned herein and would not be beyond the scope of the present disclosure.

As seen in FIG. 25, the legs 302i include (first) apertures 312i, and the legs 302ii include (second) apertures 312ii. The apertures 312i, 312ii are each configured to receive the fasteners 110 (FIG. 8-10, 12) such that the fasteners 110 extend through the mounting brackets 300 and into the flutes 102 in the posts 100, which facilitates connection of the mounting brackets 300 to the posts 100 in first and second orientations when used with the rails 200l, 200h, respectively. More specifically, in the first orientation, the fasteners 110 extend into the flutes 102 through the apertures 312i, thereby connecting the legs 302i to the posts 100 and positioning the legs 302ii for insertion into the hollows 204 in the rails 200l, and in the second orientation, the fasteners 110 extend into the flutes 102 through the apertures 312ii, thereby connecting the legs 302ii to the posts 100 and positioning the legs 302i for insertion into the hollows 204 in the rails 200h.

Due to the differing lengths L1, L2 respectively defined by the legs 302i, 302ii of the mounting brackets 300, depending on whether the mounting brackets 300 are being utilized in connection with the rails 200l or the rails 200h and the corresponding orientations thereof, the heights (i.e., the vertical positions) of the apertures 312 are varied. More specifically, when the brackets 300 are utilized in connection with the rails 200h, due to the reduced length L2 of the leg 302ii, the (vertical) position of the aperture 312ii is lower than (offset from) the (vertical) position of the aperture 312i when the mounting brackets 300 are utilized in connection with the rails 200l. This (vertical) offset, however, is accounted for and accommodated by the flutes 102 in the posts 100, which receive the fasteners 110 regardless of their (vertical) positions, thereby further contributing to the universality of the mounting brackets 300.

With continued reference to FIGS. 1-25, a method of assembling and installing the fencing system 1000 will be discussed.

Initially, the posts 100 are positioned (located) within holes in the ground, which can be anchored therein at any suitable time (e.g., via cement). The mounting brackets 300 are then inserted into the hollows 204 (FIGS. 13, 14) in the rails 200 (i.e., the rails 200l and/or the rails 200h), and the rails 200 and the mounting brackets 300 are positioned adjacent to the posts 100. The fasteners 110 (FIGS. 8-10, 12) are then inserted into the flutes 102 (FIGS. 4, 8, 9A, 9B) through the mounting brackets 300 and tightened, thereby securing the (vertical) positions of the rails 200 and the mounting brackets 300 in relation to the posts 100. If necessary or desirable, the heights of the rails 200 can be adjusted by simply loosening the fasteners 110, vertically repositioning the mounting brackets 300 and the rails 200, and re-tightening the fasteners 110.

Following securement of the mounting brackets 300 and the rails 200 to the posts 100, the infills 400 (FIG. 1) are inserted into the chambers 202 (FIGS. 13, 14) in the rails 200. When oriented vertically (i.e., when utilized in connection with the rails 200h), the covers 600 (FIGS. 18-24) are removed from the rails 200h, and the infills 400 are fastened thereto. The covers 600 are then reconnected to the rails 200h via the engagement members 602, 216 (FIG. 14, 18).

With reference now to FIGS. 26-28, in another implementation, the fencing system 1000 (FIG. 1) includes alternate embodiments of the posts 100L, 100C, 100E (FIGS. 4-12), which are respectively identified by the reference characters 700L, 700C, 700E. The posts 700L, 700C, 700E include components and features that are similar to the posts 100L, 100C, 100E discussed above and, accordingly, will only be discussed with respect to differences therefrom in the interest of brevity. As such, identical reference characters will be utilized to refer to elements, structures, features, etc., common to the posts 100, 700.

The receptacles 108 positioned (located) in the corner portions 116-116iv of the posts 700 include recesses 732 that define generally linear base walls 734, which are positioned (located) between opposite ends 128, 130 of the receptacles 108. The recesses 732 reduce the (wall) thickness T of the receptacles 108, which not only reduces the overall weight of the posts 700 but facilitates manufacturing by allowing material (e.g., aluminum) to move more easily during extrusion of the posts 700. Additionally, the recesses 732 increase the overall size of the channels 118, which facilitates the use of larger fasteners (e.g., self-tapping screws) when securing the top caps 119 (FIG. 9B) to the posts 700. More specifically, the recesses 732 create additional space for the removal of material (e.g., aluminum) during insertion of the fasteners (i.e., during tapping of the receptacles 108).

Referring now to FIG. 29, in another implementation, the fencing system 1000 (FIG. 1) includes an alternate embodiment of the post 100C (FIG. 5), which is identified by the reference character 800C. The post 800C includes components and features that are similar to the post 100C and, accordingly, will only be discussed with respect to differences therefrom in the interest of brevity. As such, identical reference characters will be utilized to refer to elements, structures, features, etc., common to the posts 100C, 800C.

Each post 800C includes three (first, second, and third) flutes 802Ci, 802Cii, 802Ciii and three (first, second, and third) cavities 804Ci, 804Cii, 804Ciii. More specifically, the flute 802Cii and the cavity 804Cii are oriented at 90 degrees in relation to the flute 802Ci and the cavity 804Ci, respectively, and the flute 802Ciii and the cavity 804Ciii are oriented at 90 degrees in relation to the flute 802Cii and the cavity 804Cii and at 180 degrees in relation to the flute 802Ci and the cavity 804Ci, respectively, whereby the flutes 802Ci, 802Ciii and the cavities 804Ci, 804Ciii face in (diametrically) opposite directions.

The trio of flutes 802 and cavities 804 allows for installations in which adjacent properties (i.e., parcels of land) share a fence line 1004 that includes a T-joint (intersection, interface). When utilized with a fence line 1004 that includes a 90-degree corner instead, it is envisioned that the unused flute 802 and the unused cavity 804 may be obscured via the valance 500 (FIGS. 8, 10).

Referring now to FIG. 30, in another implementation, the fencing system 1000 (FIG. 1) includes an alternate embodiment of the post 100E (FIG. 6), which is identified by the reference character 800E. The post 800E includes components and features that are similar to the post 100E and, accordingly, will only be discussed with respect to differences therefrom in the interest of brevity. As such, identical reference characters will be utilized to refer to elements, structures, features, etc., common to the posts 100E, 800E.

Each post 800E includes an open interior region 836 that spans an entire width We thereof and extends in generally orthogonal (perpendicular) relation to the flute 102E and the cavity 104E. The open interior region 836 facilitates use of the post 800E with the gate latch G (FIG. 31), which is connected (secured, mounted) to an exterior surface 828 thereof such that a rod R of the gate latch G extends through the post 800E.

In order to support connection of the gate latch 900 and increase the strength (rigidity) of the post 800E, it is envisioned that the post 800E may include exterior wall(s) 838 with an increased wall thickness T2 (FIG. 4) when compared to interior walls 830 thereof, which include the aforementioned wall thickness T.

With reference now to 32-38, in another implementation, the fencing system 1000 (FIG. 1) includes alternate embodiments of the posts 100L, 700L, the posts 100C, 700C, 800C, and the posts 100E, 700E, 800E, which are respectively identified by the reference characters 900L, 900C, 900E, as well as dampeners (seals, gaskets) 1100, which are supported by the posts 900L, 900C, 900E. The posts 900L, 900C, 900E include components and features that are similar to the posts 100L, 700L, 100C, 700C, 800C, 100E, 700E, 800E discussed above and, accordingly, will only be discussed with respect to differences therefrom in the interest of brevity. As such, identical reference characters will be utilized to refer to elements, structures, features, etc., common to the posts 100, 700, 800, 900.

The posts 900L, 900C, 900E respectively include: flutes 902L, 902C, 902E; cavities 904L, 904C, 904E; mounting features 120L, 120C, 120E; and indentations 942L, 942C, 942E. Given the generally identical configurations of the mounting features 120L, 120C, 120E and the indentations 942L, 942C, 942E, in the interest of brevity, only the mounting features 120L and the indentations 942L are discussed below in connection with FIGS. 32-38.

With reference to FIGS. 32-34 in particular, in addition to projections 122L, recesses 124L, and stops 106L, the mounting features 120L define cavities 944L that are configured to receive the dampeners 1100, which are flexible (resilient) in construction and include ribs 1102, 1104 that are oriented in generally orthogonal (perpendicular) relation. More specifically, the cavities 944L are configured to receive the ribs 1102 and define shoulders 946L, which are configured for engagement (contact) with teeth 1106 that extend from the ribs 1102 in generally orthogonal (perpendicular) relation thereto to thereby removably connect the dampeners 1100 to the posts 900L.

As seen in FIG. 34, upon assembly, the dampeners 1100 are retained and compressed between the posts 900L and the infills 400, which are hidden from view in FIG. 34 by the rails 200h and the mounting brackets 300. Compression of the dampeners 1100 between the posts 900L and the infills 400 further stabilizes and further inhibits (if not entirely prevents) unintended movement (e.g., rattle) of the infills 400.

With reference to FIGS. 39-44 as well, another implementation of the fencing system 1000 will be discussed, which includes: individual slats 402; the posts 900L, 900C, 900E (FIGS. 32-38) (although only the posts 900E and 900C are illustrated in FIGS. 39-44); the dampeners 1100; spacers 1200; and end brackets 1300, and is devoid of the rails 200, the mounting brackets 300, and the infills 400. As described in further detail below, the spacers 1200 and the end brackets 1300 facilitate vertical separation (gapping) between adjacent slats 402 to thereby vary the performance and/or the aesthetic appearance of the fencing system 1000.

The spacers 1200 are positioned (located) between adjacent slats 402, as seen in FIG. 44, and are configured for insertion into the cavities 904E, 904C. More specifically, each of the spacers 1200 defines a width Wp (FIG. 40) and a depth Dp. The width Wp is less than the width Wc (FIG. 4) defined by the cavities 904E, 904C, which facilitates insertion of the spacer 1200 into the posts 900E, 900C, and generally corresponds to a width Ws defined by each of the slats 402 such that that spacers 1200 are vertically supported by and rest atop the slats 402 below. The depth Dp is less than the depth Dc (FIG. 4) defined by the cavities 904E, 904C such that the spacers 1200 are entirely positioned therein upon assembly (i.e., such that the spacers 1200 do not extend beyond respective outer surfaces 926E, 926C of the posts 900E, 900C).

In order to inhibit (if not entirely prevent) unintended movement (e.g., rattle), the spacers 1200 include legs 1202 with detents 1204 that are configured for insertion into the indentations 942E, 942C, which are positioned (located) adjacent to end walls 903E, 903C defined by the cavities 904E, 904C. More specifically, the detents 1204 and the indentations 942E, 942C are configured for engagement in a snap-fit such that the spacers 1200 are removably connected to the posts 900E, 900C.

Upon assembly, the dampeners 1100 are retained and compressed between the posts 900E, 900C L and the infills 400 and the spacers 1200. Compression of the dampeners 1100 between the posts 900E, 900C and the infills 400 and the spacers 1200 further stabilizes and further inhibits (if not entirely prevents) unintended movement (e.g., rattle) of the infills 400 and the spacers 1200. It is also envisioned that compression of the dampeners 1100 between the posts 900E, 900C and the infills 400 and the spacers 1200 may inhibit (if not entirely prevent) the passage of light between the dampeners 1100 and the spacers 1200 (i.e., as a result of engagement (contact) between the legs 1202 and the ribs 1104).

The end brackets 1300 support the slats 402 and are configured for insertion into the cavities 904E, 904C. More specifically, each of the end brackets 1300 defines a width Wb (FIG. 42) and a depth Db. The width Wb is less than the width Wc (FIG. 4) defined by the cavities 904E, 904C, which facilitates insertion of the end brackets 1300 into the posts 900E, 900C, and a depth Db, which is less than the depth Dc (FIG. 4) defined by the cavities 904E, 904C such that the end brackets 1300 are entirely positioned therein (i.e., such that the end brackets 1300 do not extend beyond the outer surfaces 926E, 926C of the posts 900E, 900C).

As seen in FIG. 41, it is envisioned that the end brackets 1300 may be configured for engagement (contact) with the dampeners 1100 (i.e., the ribs 1104) in order to inhibit (if not entirely prevent) unintended movement (e.g., rattle) of the end brackets 1300 upon connect to the posts 900E, 900C.

The end brackets 1300 are identical in configuration and each include a pair of (first and second) legs 1302i, 1302ii. The legs 1302i, 1302ii are oriented in generally orthogonal (perpendicular) relation and include respectively openings 1304i, 1304ii (FIG. 41).

The openings 1304i, 1304ii receive the fasteners 110 such that the fasteners 110 extend through the end brackets 1300. More specifically, during assembly, the legs 1302i are positioned adjacent to the respective end walls 903E, 903C defined by the cavities 904E, 904C and the fasteners 110 are inserted horizontally into the flutes 902E, 902C through the openings 1304i, thereby connecting the end brackets 1300 to the posts 900E, 900C, and the fasteners 110 are inserted vertically into the slats 402 through the openings 1304ii, thereby connecting the end brackets 1300 to the slats 402.

The legs 1302i, 1302ii and the openings 1304i, 1304ii are identical in configuration, which renders the end brackets 1300 universal in that they are configured for connection to the posts 900E, 900C and the slats 402 in multiple orientations, as described in further detail below, thereby obviating the need for distinct components that are configured for exclusive connection in a single orientation.

As discussed above in connection with the mounting brackets 300, the flutes 902E, 902C facilitate repositioning of the end brackets 1300 in relation to the posts 900E, 900C, which allows for not only adjustments in the vertical positions of the slats 402 without damaging the posts 900E, 900C but the utilization of different slats 402 (i.e., slats 402 that vary in configuration). For example, embodiments are envisioned in which the sections 1002 of fencing may include slats 402 with uniform heights H (FIG. 43) as are embodiments in which the sections 1002 of fencing may include a variety of slats 402 with different heights H.

In certain embodiments, it is envisioned that the end brackets 1300 (i.e., the legs 1302) may be configured for engagement (contact) with the dampeners 1100 (i.e., the ribs 1104) in order to inhibit (if not entirely prevent) unintended relative movement (e.g., rattle) of the end brackets 1300.

With continued reference to FIGS. 32-44, a method of assembling a section 1002 (FIG. 39) of fencing will be discussed utilizing the posts 900L, 900C, 900E, the dampeners 1100, spacers 1200, and end brackets 1300, and the slats 402.

Initially, following positioning and anchoring of the posts 900E, 900C, the dampeners 1100 are connected thereto via insertion of the ribs 1102 (FIG. 34) into the cavities 944E, 944C, thereby removably connecting the dampeners 1100 to the posts 900E, 900C, as discussed above.

The end brackets 1300 are inserted into the posts 900E, 900C in a first orientation at or adjacent to lower ends 914 of the posts 900E, 900C, as seen in FIG. 41. More specifically, the end brackets 1300 are inserted into the cavities 904E, 904C such that the legs 1302i are positioned adjacent to the respective end walls 903E, 903C, and the fasteners 110 are inserted through the openings 1304i and into the flutes 902E, 902C, thereby securing the end brackets 1300 in relation to the posts 900E, 900C.

Thereafter, (lowermost) slats 4021 are inserted into the cavities 904E, 904C such that the slats 4021 are (directly) supported by the end brackets 1300 (i.e., the legs 1302ii) and such that the slats 4021 engage (contact) the dampeners 1100 (i.e., the ribs 1104), thereby inhibiting (if not entirely preventing) unintended movement (e.g., rattle) of the slats 4021. The fasteners 110 are then inserted through the openings 1304ii and into the slats 4021, thereby securing the slats 4021 to the end brackets 1300.

Following connection of the slats 4021 to the end brackets 1300, (lowermost) spacers 12001 are positioned (located) atop the slats 4021 such that the spacers 12001 are (directly) supported thereby. The spacers 12001 are then advanced into the cavities 904E, 904C such that the detents 1204 (FIG. 40) are inserted into the indentations 942E, 942C, thereby removably connecting the spacers 12001 to the posts 900E, 900C, and such that the spacers 12001 engage (contact) and compress the dampeners 1100 (i.e., against the posts 900E, 900C).

Additional slats 402i are then inserted into the cavities 904E, 904C such that the slats 402i are (directly) supported by the spacers 12001 in a manner identical to that discussed above with respect to the slats 4021, and additional spacers 1200 are positioned (located) atop the slats 402i in a manner identical to that discussed above with respect to the spacer 12001.

To complete assembly of the section 1002 of fencing, (uppermost) slats 402u are inserted into the cavities 904E, 904C (i.e., such that the slats 402u are (directly) supported by uppermost spacers 1200), and the end brackets 1300 are inserted into the posts 900E, 900C in a second orientation, which is offset from the first orientation by 180 degrees, at or adjacent to upper ends 912 of the posts 900E, 900C, as seen in FIG. 42. More specifically, the end brackets 1300 are inserted into the cavities 904E, 904C such that the legs 1302i are positioned adjacent to the respective end walls 903E, 903C and such that the legs 1302ii engage (contact) the slats 402u. The fasteners 110 are inserted through the openings 1304i and into the flutes 902E, 902C, thereby securing the end brackets 1300 in relation to the posts 900E, 900C, and through the openings 1304ii and into the slats 402u, thereby securing the slats 402u to the end brackets 1300 and fixing the positions (locations) of the slats 402 and the spacers 1200.

During assembly of the section 1002 of fencing, if necessary or desired, the heights of the end brackets 1300 and, thus, the slats 402, can be adjusted by simply loosening the fasteners 110, vertically repositioning the end brackets 1300, and re-tightening the fasteners 110.

While the present disclosure has been described in connection with certain embodiments, it is to be understood that the present disclosure is not to be limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims, which scope is to be accorded the broadest interpretation to encompass all such modifications and equivalent structures as is permitted under the law.

Persons skilled in the art will understand that the various embodiments of the present disclosure and shown in the accompanying figures constitute non-limiting examples, and that additional components and features may be added to any of the embodiments discussed hereinabove without departing from the scope of the present disclosure. Additionally, persons skilled in the art will understand that the elements and features shown or described in connection with one embodiment may be combined with those of another embodiment without departing from the scope of the present disclosure to achieve any desired result and will appreciate further features and advantages of the presently disclosed subject matter based on the description provided. Variations, combinations, and/or modifications to any of the embodiments and/or features of the embodiments described herein that are within the abilities of a person having ordinary skill in the art are also within the scope of the present disclosure, as are alternative embodiments that may result from combining, integrating, and/or omitting features from any of the disclosed embodiments.

Use of the term “optionally” with respect to any element of a claim means that the element may be included or omitted, with both alternatives being within the scope of the claim. Additionally, use of broader terms such as “comprises,” “includes,” and “having” should be understood to provide support for narrower terms such as “consisting of,” “consisting essentially of,” and “comprised substantially of.” Accordingly, the scope of protection is not limited by the description set out above, but is defined by the claims that follow, and includes all equivalents of the subject matter of the claims.

In the preceding description, reference may be made to the spatial relationship between the various structures illustrated in the accompanying drawings, and to the spatial orientation of the structures. However, as will be recognized by those skilled in the art after a complete reading of this disclosure, the structures described herein may be positioned and oriented in any manner suitable for their intended purpose. Thus, the use of terms such as “above,” “below,” “upper,” “lower,” “inner,” “outer,” “left,” “right,” “upward,” “downward,” “inward,” “outward,” “horizontal,” “vertical,” etc., should be understood to describe a relative relationship between the structures and/or a spatial orientation of the structures. Those skilled in the art will also recognize that the use of such terms may be provided in the context of the illustrations provided by the corresponding figure(s).

Additionally, terms such as “generally,” “approximately,” “substantially,” and the like should be understood to include the numerical range, concept, or base term with which they are associated as well as variations in the numerical range, concept, or base term on the order of up to 25% (e.g., to allow for manufacturing tolerances and/or deviations in design). For example, the term “generally parallel” should be understood as referring to an arrangement in which the pertinent components (structures, elements) subtend an angle therebetween that is equal to 180° as well as an arrangement in which the pertinent components (structures, elements) subtend an angle therebetween that is greater than or less than 180° (e.g., ±10%, ±15%, ±25%). The term “generally parallel” should thus be understood as encompassing configurations in which the pertinent components are arranged in parallel relation. Similarly, the term “generally identical” should be understood as encompassing configurations in which the pertinent components are identical in configuration as well as configurations in which there may be insubstantial variations between the pertinent components that do not influence the substantive construction or performance thereof.

Although terms such as “first,” “second,” “third,” etc., may be used herein to describe various operations, elements, components, regions, and/or sections, these operations, elements, components, regions, and/or sections should not be limited by the use of these terms in that these terms are used to distinguish one operation, element, component, region, or section from another. Thus, unless expressly stated otherwise, a first operation, element, component, region, or section could be termed a second operation, element, component, region, or section without departing from the scope of the present disclosure, etc.

Each and every claim is incorporated as further disclosure into the specification and represents embodiments of the present disclosure. Also, the phrases “at least one of A, B, and C” and “A and/or B and/or C” should each be interpreted to include only A, only B, only C, or any combination of A, B, and C.

	Number	Date	Country
	63613189	Dec 2023	US
	63603547	Nov 2023	US

FENCING SYSTEMS INCLUDING ADJUSTABLE HEIGHT RAILS AND UNIVERSAL MOUNTING BRACKETS

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Date Published

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Original Assignees

CPC

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Abstract

Description

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CROSS-REFERENCE TO RELATED APPLICATION(S)

Provisional Applications (2)