The present invention generally relates to optical communications equipment, and particularly relates to fiber demarcation boxes that are used for the storage of fiber optic cables.
Today's communication networks provide transport of voice, video and data to both residential and commercial customers, with more and more of those customers being connected by fiber optic cables. In these communication networks, information is transmitted from one location to another by sending pulses of light through the fiber optic cables. Fiber optic transmission provides several advantages over electrical transmission techniques, such as increased bandwidth and lower losses.
Fiber optic connection boxes are used in fiber optic networks to store and secure a fiber optic connection and associated lengths of fiber optic cabling. These fiber optic connections include physical splices of optical fibers and standardized connection structures, such as SC connectors. Customer-side fiber optic cabling that comes from the customer's building is connected to service-provider network cabling that is external to the customer's building using these fiber optic connections. Both the customer-side fiber optic cabling and the service-provider cabling are routed into a connection box with some extra slack to allow for easy manipulation of the cabling. The connection is then effectuated and the excess lengths of fiber optic cabling are secured within the connection box. Optical circuitry (either passive or active) may also be connected to the cable and stored within the connection box.
One important design consideration for fiber optic connection boxes relates to the prevention of fluid ingress into the interior space of the connection box. When the fiber optic splice is complete and an installer closes the front door of the connection box, the connection box should ideally be sealed in such a way that it prevents foreign items, e.g., water, dust, particles, etc. from entering the interior space, as these foreign materials have the potential to damage the optical circuitry and associated fiber optic connections. For this reason, industry standard tests simulate heavy rain and wind conditions and measure whether a small amount of moisture can penetrate a fiber optic connection box.
Other important design considerations for fiber optic connection boxes include user friendliness and cost. Although elaborate sealing mechanisms may perform well at preventing fluid from entering the interior space of the fiber optic connection box, these sealing mechanisms add additional expense and/or require additional time by the installer when closing or opening the fiber optic connection box.
Thus, there is a need to provide a connection box that is used to secure and store a splice between service-provider cabling and customer-side fiber optic cabling that is inexpensive, user friendly, and highly resistant to water penetration during extreme weather conditions.
A connection box for securing and storing a connection between service-provider-side fiber optic cabling and customer-side fiber optic cabling is disclosed. According to an embodiment, the connection box includes a rear panel, outer walls extending away from the rear panel and forming an enclosed loop around a perimeter of the rear panel, and a flange formed at a front side of the outer walls. The front side of the outer walls is opposite from the rear panel. The connection box further includes a channel formed in the flange. The channel is defined by inner and outer sidewalls that face one another. The connection box further includes a fluid drainage chute formed in the flange, and an attachable front door. In a closed position of the connection box, the attachable front door attaches to the flange and encloses an interior volume of the connection box, and the fluid drainage chute forms a conduit between the channel and an exterior environment of the connection box.
According to another embodiment, the connection box includes a rear panel, outer walls extending away from the rear panel and forming an enclosed loop around a perimeter of the rear panel, and a flange formed at a front side of the outer walls. The front side of the outer walls is opposite from the rear panel. The connection box further includes an attachable front door that is configured to form a seal with the flange in a closed position of the connection box. The connection box further includes a first fluid drainage chute that forms a conduit between unsealed regions of the flange and an exterior environment of the connection box when the connection box is in the closed position.
Of course, the present invention is not limited to the above features and advantages. Indeed, those skilled in the art will recognize additional features and advantages upon reading the following detailed description, and upon viewing the accompanying drawings.
Embodiments of a fiber optic connection box described herein include advantageous and low-cost features that form a seal around the perimeter of the fiber optic connection box. This seal is impervious to the penetration of moisture in extreme weather conditions. The fiber optic connection box includes a rear enclosure, and an attachable front door. The rear enclosure includes a rear panel and outer walls formed around the perimeter of the rear panel. Front sides of the outer walls that are opposite the rear panel include a flange for affixing the front door to the rear enclosure. In an open position of the connection box, the interior volume of the rear enclosure is accessible to the installer. In a closed position of the connection box, the front door is affixed to the flange. Moreover, the flange and front door are configured to form a seal that prevents fluid (e.g., water) from entering the inside of the connection box when the door is closed. According to one embodiment, this seal is provided by a collar and channel system in which a raised collar on the front door interlocks with a channel formed in the flange.
Advantageously, the connection box may include one or more fluid drainage chutes that divert fluid (e.g., water) out of the channel region of the flange when the front door is closed. Although the above described collar and channel system is generally effective at preventing fluid from entering the interior volume of the connection box, in extreme weather conditions (e.g., heavy rain and wind) it is possible that some water can nonetheless penetrate the seal and enter the interior volume of the connection box. The fluid drainage chute mitigates this issue by providing a conduit between the channel and an exterior environment of the connection box. According to an embodiment, the fluid drainage chute includes a channel that gradually widens until it reaches an opening that is exposed to the exterior environment when the front door is shut. The fluid drainage chute is disposed at a location that allows the force of gravity to continuously drain fluid from the channel through the fluid drainage chute and out of the opening.
Referring to
The rear panel 102 and the outer walls 104 collectively provide a rear enclosure that provides an interior volume, i.e., a three-dimensional space, for the securing and storage of fiber optical cabling and hardware. In the depicted embodiment, the interior volume includes a number of posts 124 for the spooling of fiber optic cabling and a retention feature 126 for the securing of a fiber optic hardware, such as a splice tray. These features represent just a few examples of the interior features that can be provided in the connection box 100. More generally, the connection box 100 may include a variety of features formed on or affixed to the rear panel 102 and/or to the outer walls 104 that can be used for fiber optic terminations.
The connection box 100 further includes an attachable front door 128. The attachable front door 128 is configured to completely enclose the interior volume of the rear enclosure. That is, the attachable front door 128 is at least as large as the enclosed loop and can be placed over the outer walls 104 so as to completely contact the outer walls 104. In the depicted embodiment, the attachable front door 128 is affixed to the outer walls 104 of the connection box 100 by hinges. In this way, the attachable front door 128 can be moved between an open position as depicted in
Referring to
According to an embodiment, the connection box 100 includes a cable port 136 formed in one of the outer walls 104. For example, as shown in
The attachable front door 128 is configured form a seal with the outer walls 104 in a closed position of the connection box 100. This seal prevents any material, e.g., particles, dust, moisture, etc. from entering the enclosed interior volume and potentially damaging any items, e.g., fiber optical cabling and hardware that is contained within the interior volume, while the attachable front door 128 is in the closed position. An exemplary channel and collar system for forming this seal is shown in
Referring to
The flange 140 includes a channel 142 that is defined by inner and outer sidewalls 144, 146. These inner and outer sidewalls 144, 146 face one another. The inner sidewalls 144 are disposed inside of the outer sidewalls 146. The inner and outer sidewalls 144, 146 extend along the flange 140 in the shape of the enclosed loop. That is, the inner and outer sidewalls 144, 146 are formed around the perimeter of the connection box 100. This channel 142 may completely extend around the perimeter of the connection box 100, with the exception of the locations of the cable ports 136 and the fluid drainage chutes 148, which will be described in further detail below.
According to an embodiment, the channel 142 is further defined by a lower surface 150 that extends between the inner and outer sidewalls 144, 146 and provides a bottom of the channel 142. The lower surface 150 may be a planar surface that forms an angled intersection with the inner and outer sidewalls 144, 146. For example, according to one embodiment, the inner and outer sidewalls 144, 146 form a substantially perpendicular angle with the lower surface 150. Alternatively, the lower surface 150 may form an oblique angle with the inner and outer sidewalls 144, 146. According to yet another embodiment, the lower surface 150 may be a curved surface. That is, the channel 142 has a U-shape in this embodiment. According to yet another embodiment, the inner and outer sidewalls 144, 146 directly adjoin one other in a V-shape.
Referring again to
Referring to
The outer hood 154 overhangs past an outer side of the flange 140. This outer side of the flange 140 includes an overhanging portion 156 that is spaced apart from and parallel to the outer walls 104. The outer hood 154 is dimensioned to extend over the overhanging portion 156 with minimal clearance between the two.
The combination of the features shown in
Referring to
The fluid drainage chute 148 includes a channel portion 158 and an opening 160 in the flange 140 that exposes the channel 142 to the exterior environment. The channel portion 158 of the fluid drainage chute 148 may be provided by a widened portion of the channel 142 that is formed in flange 140. For example, in the depicted embodiment, outside of the fluid drainage chute 148, the inner and outer sidewalls 144, 146 of the channel 142 that are separated from one another by a fixed distance. As explained with reference to
In the embodiments in which the channel 142 of the flange 140 includes a planar lower surface 150, the widening of the channel 142 may be defined in terms of a base width of the channel 142, which is a width of the lower surface 150 of the channel 142. That is, the base width of the channel 142 refers to the distance between the angled intersection of the outer sidewall 148 and the lower surface 150 and the angled intersection of the inner sidewall 146 and the lower surface 150. In the fluid drainage chute 148, this base width is greater than in the regions of the channel 142 that are outside of the fluid drainage chute 148. In embodiments in which the channel 142 does not include a planar lower surface 150, the width of the channel 142 can be measured between any coplanar locations on the inner and outer sidewalls 144, 146.
According to an embodiment, the opening 160 in the flange 140 is provided by a void in the outer sidewall 148 of the channel 142. This void corresponds to a portion of the flange 140 in which the outer sidewall 148 does not exist. In this region, a lowermost surface of the channel 142 (e.g., the lower planar surface of the channel 142 in the depicted example) extends completely to an outer edge of the flange 140. This void in the outer sidewall 148 provides an opening 160 that exposes unsealed regions of the channel 142, i.e., the volume that is disposed beneath the collar 152, to the exterior environment. Instead of a void in the outer sidewall 148, the opening 160 can be provided by other features. For example, one or more perforations can be provided in the outer sidewall 148 and/or the lower surface 150 of the channel 142 to expose the channel 142 the exterior environment when the front door 130 is in the closed position.
According to an embodiment, the channel portion 158 of the fluid drainage chute 148 is directly adjacent to a cable port 136 of the connection box 100. In the embodiment of
The first section 162 of the inner sidewall 146 that is directly adjacent to the recess 166 of the cable port 136 forms a barrier that separates a lower surface 150 of the channel 142 from the recess 166 of the cable port 136. This barrier prevents water that is flowing through the channel 142 from entering the cable port 136. Even if a fixture 136, such as a grommet, is provided in the cable port 136 as depicted, this fixture 136 may not completely effective at preventing water from entering the enclosed interior volume. Thus, the first section 162 of the inner sidewall 146 provides an additional barrier that ensures that fluid flowing through the fluid drainage chute 148 will not enter the enclosed interior volume.
According to an embodiment, a ridge 168 is formed on an upper surface of the first section 162 of the inner sidewall 146. The ridge 168 may be dimensioned with a corresponding shape as the collar 152. That is, a width and depth of the ridge 168 may be substantially close to or identical to a height and width of the collar 152. This ridge 168 interlocks with the collar 152 when the attachable front door 128 is in the closed position. In this way, the seal that is provided by the collar 152 can be provided around the complete perimeter of the connection box 100.
Referring again to
More generally, the connection box 100 can include any number of the fluid drainage chutes 148, e.g., three, four, five, etc. Moreover, the locations of these fluid drainage chutes 148 may vary depending on, among other things, the basic geometry of the connection box 100. In general, the fluid drainage chutes 148 may be provided at any location that is a natural gathering point of accumulated water when the connection box 100 is mounted against a wall and subjected to high rain conditions.
Spatially relative terms such as “under,” “below,” “lower,” “over,” “upper” and the like, are used for ease of description to explain the positioning of one element relative to a second element. These terms are intended to encompass different orientations of the device in addition to different orientations than those depicted in the figures. Further, terms such as “first”, “second”, and the like, are also used to describe various elements, regions, sections, etc. and are also not intended to be limiting. Like terms refer to like elements throughout the description.
As used herein, the terms “having,” “containing,” “including,” “comprising” and the like are open-ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles “a,” “an” and “the” are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.
Notably, modifications and other embodiments of the disclosed invention(s) will come to mind to one skilled in the art having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the invention(s) is/are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of this disclosure. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/030751 | 5/3/2017 | WO | 00 |