Claims
- 1. A fiber optic connector polishing fixture assembly for supporting a terminus of a fiber optic cable before a polishing surface, the assembly comprising:
a fiber optic polishing fixture adapted to support the terminus before the polishing surface; a fixture support connected to the fixture for supporting the fixture before the polishing surface; and an adjustable connection between the fixture and the fixture support having user accessible adjustment controls for allowing a user to operate the controls to shift the fixture and fixture support relative to one another for substantially eliminating an apex offset of the terminus with respect to the polishing surface.
- 2. The assembly according to claim 1, wherein the adjustable connection comprises a set of three adjustment elements including a first adjustment element, a second adjustment element, and a third adjustment element, the adjustment elements being disposed with respect to one another such that, in a cross-sectional plane through the adjustment elements substantially parallel to the fixture support, points corresponding to respective centerlines of the three adjustment elements are not aligned;
wherein:
the first adjustment element is actuatable for effecting a change in the distance between the fixture and the fixture support at a location of the first adjustment element; and the second adjustment element is actuatable for effecting a change in the distance between the fixture and the fixture support at a location of the second adjustment element, an actuation of at least one of the first adjustment element and the second adjustment element effecting a pivoting adjustment of the fixture with respect to the fixture support for substantially eliminating an apex offset of the terminus with respect to the polishing surface.
- 3. The assembly according to claim 2, wherein, in the cross sectional plane substantially parallel to the fixture support, a line through points corresponding to respective centerlines of the first adjustment element and the third adjustment element defines an axis i, and a line through points corresponding to respective centerlines of the second adjustment element and the third adjustment element defines an axis ii, axes i and ii defining an angle γ about 90 degrees therebetween.
- 4. The assembly according to claim 1, wherein the fixture support comprises an interface arm adapted to be connected to a polishing machine.
- 5. The assembly according to claim 1, wherein the fixture support comprises a support structure for the polishing surface.
- 6. The assembly according to claim 2, wherein each of the first adjustment element and the second adjustment element comprises a screw, an actuation of either of the first adjustment element and the second adjustment element being effected by a turning of a corresponding screw corresponding thereto.
- 7. The assembly according to claim 2, wherein the third adjustment element is configured to remain fixed during an actuation of at least one of the first adjustment element and the second adjustment element thereby serving as a pivot point for the pivoting adjustment of the fixture with respect to the fixture support for substantially eliminating an apex offset of the terminus with respect to the polishing surface.
- 8. The assembly according to claim 7, wherein the third adjustment element comprises one of a screw, a ball joint and a fixed rod.
- 9. The assembly according to claim 4, further comprising a compliant preload mechanism for connecting the fixture and the fixture support to one another, the compliant preload being effective for biasing the fixture and the fixture support toward one another during a shifting of the fixture and fixture support relative to one another, and further being effective for securely fastening the fixture and the fixture support to one another after the shifting of the fixture and fixture support relative to one another for substantially eliminating an apex offset of the terminus with respect to the polishing surface.
- 10. The assembly according to claim 9, wherein the compliant preload mechanism comprises:
a preload bolt having a head and a threaded body and threaded through corresponding bores in the fixture and in the fixture support; and a compression spring resting at one end thereof against an inner face of the head of the preload bolt and at another end thereof against an outer surface of the fixture support.
- 11. The assembly according to claim 1, wherein the fixture comprises a jaw movable between an open position and a closed position for securely clamping the terminus therein during a polishing thereof by the polishing surface.
- 12. The assembly according to claim 11, wherein the fixture comprises:
a top portion corresponding to a top portion of the jaw; and a bottom portion slidably connected to the top portion; wherein the fixture has a terminus support profile including:
a v-groove defined in the bottom portion of the fixture and adapted to receive the terminus therein; a first semicircular recess defined in the top portion; and a second semicircular recess defined in the bottom portion such that, in a closed position of the jaw, the first semicircular recess and the second semicircular recess are joined to define a counterbore framing the v-groove substantially at a center region thereof.
- 13. The assembly according to claim 12, wherein the counterbore has a diameter of about 0.50 inch and the v-groove has a depth between about 0.03 inch and 0.06 inch.
- 14. The assembly according to claim 2, wherein a distance between the third adjustment element and each of the first adjustment element and the second adjustment element is about 1 inch.
- 15. The assembly according to claim 12, wherein the top portion comprises soft jaw portion and a rigid jaw portion connected to the soft jaw portion, the soft jaw portion being adapted to contact the terminus in a closed position of the jaw and being made of a material that is more compliant and more wearable than that of the rigid jaw portion for substantially preventing a scratching and cracking of the terminus when the terminus is supported in the jaw.
- 16. The assembly according to claim 15, wherein the soft jaw portion is of a machinable polytetrafluoroethylene-based material.
- 17. The assembly according to claim 1, wherein the fixture and the fixture support are of stainless steel.
- 18. The assembly according to claim 12, wherein the bottom portion comprises a jaw portion and a connection portion integral with the jaw portion, the jaw portion defining the v-groove and second semicircular profile therein and the connection portion being connected to the interface arm.
- 19. The assembly according to claim 18, wherein:
the adjustable connection comprises a set of three adjustment elements including a first adjustment element, a second adjustment element, and a third adjustment element, the adjustment elements being disposed with respect to one another such that, in a cross-sectional plane through the adjustment elements substantially parallel to the fixture support, points corresponding to respective centerlines of the three adjustment elements are not aligned; wherein:
the first adjustment element is actuatable for effecting a change in the distance between the fixture and the fixture support at a location of the first adjustment element; and the second adjustment element is actuatable for effecting a change in the distance between the fixture and the fixture support at a location of the second adjustment element, an actuation of at least one of the first adjustment element and the second adjustment element effecting a pivoting adjustment of the fixture with respect to the fixture support for substantially eliminating an apex offset of the terminus with respect to the polishing surface; and the connection portion has a set of three detents therein adapted to abut against bottom ends of respective ones of the three adjustment elements for providing respective reference surfaces for a pivoting adjustment of the fixture with respect to the fixture support through an actuation of at least one of the first adjustment element and the second adjustment element.
- 20. The assembly according to claim 19, wherein each of the three detents defines a detent bore and includes a plug disposed in the detent bore, the plug having a rigid supporting surface that is adapted to abut against a respective bottom end of a corresponding adjustment element.
- 21. The assembly according to claim 20, wherein the plug is of carbide.
- 22. The assembly according to claim 19, wherein each of the three detents further comprises a flared front recess adapted to receive therein a respective bottom end of a corresponding adjustment element, the flared front recess being effective for accommodating a pivoting of the respective bottom end during a pivoting adjustment of apex offset.
- 23. The assembly according to claim 20, wherein each of the three detents further comprises an aft portion providing an escape through-hole for air during a filling of a corresponding detent bore with a material for the plug.
- 24. The assembly according to claim 4, wherein a polishing face of the fixture is faceted away from a location at which the terminus is adapted to emerge from the terminus support profile, the polishing face thereby defining beveled surfaces.
- 25. The assembly according to claim 24, wherein a bevel angle β of the beveled surfaces of the polishing face of the fixture is about 2 degrees.
- 26. The assembly according to claim 18, wherein the connection portion of the bottom portion of the fixture presents a beveled surface extending away with respect to a facing inner surface of the interface arm.
- 27. The assembly according to claim 26, wherein a bevel angle θ of the beveled surface of the connection portion is about 2 degrees.
- 28. The assembly according to claim 15, wherein the soft jaw portion defines a protrusion at a middle region thereof adapted to register with the v-groove when the jaw is in its closed position for securely clamping a terminus thereunder.
- 29. A method of adjusting apex offset using a fiber optic connector polishing fixture assembly for supporting a terminus of a fiber optic cable before a polishing surface, the assembly comprising:
a fiber optic polishing fixture adapted to support the terminus before the polishing surface; a fixture support connected to the fixture for supporting the fixture before the polishing surface; and an adjustable connection between the fixture and the fixture support having user accessible adjustment controls for allowing a user to operate the controls to shift the fixture and fixture support relative to one another for substantially eliminating an apex offset of the terminus with respect to the polishing surface, the adjustable connection comprising a set of three adjustment elements including a first adjustment element, a second adjustment element, and a third adjustment element, the adjustment elements being disposed with respect to one another such that, in a cross-sectional plane through the adjustment elements substantially parallel to the fixture support, points corresponding to respective centerlines of the three adjustment elements are not aligned; wherein:
the first adjustment element is actuatable for effecting a change in the distance between the fixture and the fixture support at a location of the first adjustment element; and the second adjustment element is actuatable for effecting a change in the distance between the fixture and the fixture support at a location of the second adjustment element, an actuation of at least one of the first adjustment element and the second adjustment element effecting a pivoting adjustment of the fixture with respect to the fixture support for substantially eliminating an apex offset of the terminus with respect to the polishing surface; the method comprising the steps of:
securely fastening the terminus within the terminus support profile of the fixture; moving the three adjustment elements into respective predetermined reference positions; polishing the terminus thereby forming a polished terminus; determining an apex offset of the polished terminus; and actuating at least one of the first adjustment element and the second adjustment element for effecting a pivoting adjustment of the fixture with respect to the fixture support for substantially eliminating an apex offset of the terminus with respect to the polishing surface.
- 30. The method according to claim 29, wherein:
the fixture support comprises an interface arm adapted to be connected to a polishing machine; the interface arm has an inner surface facing the fixture, the inner surface having a set of three detents therein adapted to abut against bottom ends of respective ones of the three adjustment elements for providing respective reference surfaces for a pivoting adjustment of the fixture with respect to the fixture support through an actuation of at least one of the first adjustment element and the second adjustment element; and the step of moving the three adjustment elements into predetermined reference positions thereof comprises the steps of:
actuating the three adjustment elements such that bottom ends thereof are abutted by the detents and such that the inner surface of the interface arm contacts the fixture; and actuating the three adjustment elements by respective predetermined amounts such that a predetermined reference gap is defined between the inner surface of the interface arm and the fixture.
- 31. The method according to claim 29, wherein the step of determining an apex offset of the polished terminus comprises the step of using interferometry.
- 32. The method according to claim 29, wherein:
the step of determining an apex offset of the polished terminus comprises the steps of:
reflecting a laser beam through a fiber filament of the terminus against one of the polishing surface and a reflective layer disposed on the polishing surface; and measuring a reflected intensity of the laser beam; and the step of actuating at least one of the first adjustment element and the second adjustment element for effecting a pivoting adjustment of the fixture with respect to the fixture support comprises the step of actuating at least one of the first adjustment element and the second adjustment element for achieving a maximum reflected intensity of the laser beam thereby substantially eliminating an apex offset of the terminus with respect to the polishing surface.
- 33. The method according to claim 29, wherein the step of determining an apex offset of the polished terminus comprises the step of using an alignment puck.
- 34. The method according to claim 31, wherein:
the step of using interferometry includes the step of measuring an apex offset of the terminus in an x direction and in a y direction perpendicular to the x direction; and the step of actuating at least one of the first adjustment element and the second adjustment element for effecting a pivoting adjustment of the fixture with respect to the fixture support comprises the step of actuating at least one of the first adjustment element and the second adjustment element by respective predetermined amounts based on respective calculated amount of the apex offset in the x direction and in the y direction thereby substantially eliminating an apex offset of the terminus with respect to the polishing surface.
- 35. A fiber optic polishing fixture assembly for supporting a terminus of a fiber optic cable before a polishing surface, the assembly comprising:
a fiber optic polishing fixture defining a terminus support profile for supporting the terminus before the polishing surface; a fixture support connected to the fixture for supporting the fixture before the polishing surface; and means for changing a distance between the fixture and the fixture support at at least two point locations for effecting a pivoting adjustment about a third point location of the fixture with respect to the fixture support for substantially eliminating an apex offset of the terminus with respect to the polishing surface.
ORIGIN OF THE INVENTION
[0001] The invention described herein was made in the performance of work under a NASA contract and by an employee of the United States Government and is subject to the provisions of Section 305 of the National Aeronautics and Space Act of 1958, Public Law 85-568 (72 Stat. 435; 42 USC 2457), and may be manufactured and used by or for the Government for governmental purposes without the payment of any royalties thereon or therefor.