Claims
- 1. A fiber optic terminus positioning assembly for closely controlling the axial position of an optical fiber end in a fiber optic connector, said terminus assembly comprising a single optical fiber having a bare portion of said fiber free of covering .�.and coating.!., said bare portion having a terminal end, a resilient fiber gripper element of .�.a material.!. .Iadd.polyethersulfone .Iaddend.which has a high coefficient of friction with the material of which said fiber is formed, said gripper element being distinct from any such fiber covering .�.or coating.!. and in direct surface-to-surface contact with the surface of said bare portion of said fiber, and a metal support element surrounding said fiber portion and said gripper element in a predetermined axial position relative to said terminal end, said support element being in compressive engagement with said gripper element and thereby compressing said gripper element into gripping engagement with said bare fiber portion for retaining said terminal end of said fiber in said predetermined axial position relative to said support element.
- 2. The invention as in claim 1 wherein said support element forms a unitary continuous annulus around said gripper element and said fiber portion and is formed of a hard material having a low coefficient elasticity and includes at least a part thereof which is .�.inelasticity.!. .Iadd.inelastically .Iaddend.deformed formed inwardly to effect such compressive engagement with said gripper element.
- 3. The invention as in claim 2 wherein said fiber is formed of glass .�.and said gripper element is composed of polyethersulfone.!..
- 4. The invention as in claim 3 wherein said support element is composed of stainless steel.
- 5. The invention as in claim 2 wherein said support element is composed of stainless steel.
- 6. The invention of claim 2 wherein said gripper element is a unitary continuous sleeve surrounding said bare portion of said fiber, and said support element is a unitary continuous sleeve portion surrounding said gripper element.
- 7. The invention of claim 1 wherein said optical fiber is covered substantially throughout its length by a protective covering, said covering having a proximal terminal end, said bare portion projecting beyond said proximal terminal end of said covering, and said resilient fiber gripping element is located on said bare portion beyond said proximal terminal end of said covering.
- 8. .�.The invention of claim 7.!. .Iadd.A fiber optic terminus positioning assembly for closely controlling the axial position of an optical fiber end in a fiber optic connector, said terminus assembly comprising a single optical fiber having a bare portion of said fiber free of covering, said bare portion having a terminal end, a resilient fiber gripper element of a material which has a high coefficient of friction with the material of which said fiber is formed, said gripper element being distinct from any such fiber covering and in direct surface-to-surface contact with the surface of said bare portion of said fiber, and a metal support element surrounding said fiber portion and said gripper element in a predetermined axial position relative to said terminal end, said support element being formed of a hard material having a hardness of at least about 92 on the Rockwell B scale and having a low coefficient of elasticity and including at least a part thereof which is inelastically deformed inwardly in compressive engagement with said gripper element and thereby compressing said gripper element into gripping engagement with said bare fiber portion for retaining said terminal end of said fiber in said predetermined axial position relative to said support element, wherein said optical fiber is covered substantially throughout its length by a protective covering, said covering having a proximal terminal end, said bare portion projecting beyond said proximal terminal end of said covering, and said resilient fiber gripping element is located on said bare portion beyond said proximal terminal end of said covering, and .Iaddend.wherein said terminus assembly includes first mating means, said fiber optic connector including a complimentary terminus assembly with second mating means for engaging said first mating means to form a fiber optic connection, said terminal end of said bare portion projecting to a predetermined axial distance in relation to said complimentary terminus assembly when said first and second mating means are engaged.
- 9. A terminus assembly for use in an optical fiber connector by securing, at a predetermined distance from a lens surface, a fiber optic cable having a fiber surrounded by a strength layer with at least a portion thereof removed from said fiber to expose a portion of said fiber comprising:
- a radially deformable ferrule .�.for placement between said exposed fiber portion and said removed strength layer.!., said ferrule having a head section with a reference surface at its distal end and a tail section .Iadd.for placement between said exposed fiber portion and said removed strength layer.Iaddend.,
- an insert disposed within said head section and having a centrally disposed aperture therethrough for receiving said fiber portion, said insert being resilient and compressible into gripping engagement with such a fiber disposed in said aperture, said head section engaging and compressing said insert with said fiber portion therein when deformed radially inward, and
- a terminus body having a cavity therethrough and a compressible annular portion for receiving said ferrule .�.means.!., an optical coupler lens disposed in said cavity and having opposite end surfaces exposed therewithin, said terminus body including a reference stop fixed at a preselected distance from said lens for engagement by said reference surface of said ferrule whereby an end of a fiber retained in said ferrule by said insert will be in a predetermined position relative to the proximal surface of said lens when said reference surface abuts said terminus body reference stop and said annular portion is compressed to retain said ferrule .�.means.!. and said .�.contact sleeve.!. .Iadd.terminus body .Iaddend.in position with said reference stop against said reference surface.
- 10. The invention of claim 9 further comprising a deformable sleeve member received within said annular portion and over said tail section for engaging said removed strength layer with said tail section when said strength layer is disposed over said tail section and said sleeve member is compressed radially inward.
- 11. The invention of claim 10 wherein said ferrule .�.means.!. and said sleeve member are fabricated of stainless steel.
- 12. The invention of claim 11 wherein said .�.contact.!. .Iadd.terminus .Iaddend.body is fabricated of stainless steel.
- 13. A terminus assembly including the assembly as in claim 10 and a fiber optic cable including an optical fiber and a strength layer, a portion of said strength layer being disposed between said tail portion of said ferrule and the inside surface of said sleeve member and then back folded between the outside surface of said sleeve member and the inside surface of said annular portion of said .�.contact.!. .Iadd.terminus .Iaddend.body to provide multiple locations of gripping engagement with said strength layer when said annular portion and said sleeve member are compressed radially inward.
- 14. The invention as in claim 13 wherein said ferrule, said sleeve member and said terminus body are of stainless steel.
- 15. The invention of claim 9 wherein said radially compressible insert is fabricated of polyethersulfone to reduce vibration of said fiber and to promote operability over a wide temperature range.
- 16. The invention of claim 9 wherein said terminus assembly includes first mating means, said fiber optic connector including a complimentary terminus assembly with second mating means for engaging said first mating means, .�.said.!. .Iadd.the .Iaddend.terminal end of said .�.bare portion.!. .Iadd.fiber .Iaddend.projecting to a predetermined axial distance in relation to said complimentary terminus assembly when said first and second mating means are engaged.
- 17. A terminus assembly for use in forming a termination of a fiber optic cable which includes an optical fiber and a flexible strength layer surrounding said fiber, said assembly comprising a metal support element formed of a deformable metal having a low coefficient of elasticity and having a cavity therethrough, a resilient fiber gripper element of a material which has a high coefficient of friction with the material of which said optical fiber is formed, said gripper element being mounted in said cavity in a first portion of said support element and being of a configuration to receive a portion of such an optical fiber therethrough and to be disposed between such fiber received therein and the inner surface of said cavity, whereby said first portion of said support element and said gripper element may be compressed for thereby compressing said gripper element into resilient gripping engagement with said fiber portion for retaining such a fiber in a predetermined position relative to said support element, said metal support element including a further portion at one end thereof including an annular wall of a configuration to receive such a strength layer thereover, an inelastically deformable metal sleeve of a size and configuration to be disposed in surrounding relation to such a strength layer over said further portion, and a metal housing for surrounding said support element and including a crimp portion to be disposed over said sleeve and a further layer of such strength layer overlying said sleeve when said sleeve is assembled over said further portion, and said crimp portion being inelastically deformable, whereby said crimp portion and said sleeve may be crimped radially inward to effect gripping engagement of such layers of strength material between said further portion and said sleeve and between said sleeve and said crimp portion for strain relief engagement of said cable to said support element and positioning retention of said fiber by said gripper element.
- 18. A method of forming a terminus assembly for an optical fiber provided with .�.coating and.!. .Iadd.at least one .Iaddend.covering .�.layers.!. .Iadd.layer .Iaddend.comprising the steps of removing coverings .�.and coatings.!. from a portion of said fiber to form a bare portion of said fiber
- providing a fiber support housing element formed of a hard metal having a low coefficient of elasticity and having a cavity therethrough,
- providing a gripper element formed of an elastic .Iadd.polyethersulfone .Iaddend.material having a high coefficient of friction with said bare portion of said fiber,
- positioning said gripper element and said optical fiber in said cavity with said gripper element in surrounding relation to said bare portion of said fiber,
- crimping at least a portion of said support housing element circumjacent said gripper element to inelastically deform said portion of said support housing element and thereby compressing said gripper element into firm resilient surface-to-surface contact with said bare portion of said fiber in position in said terminus assembly
- and, forming a terminal end of said fiber at a predetermined longitudinal position relative to said support housing element.
- 19. The invention as in claim 18 wherein said fiber is formed of glass .�.and said gripper element is composed of polyethersulfone.!..
- 20. The invention as in claim 19 wherein said support housing element is composed of stainless steel.
- 21. The invention as in claim 18 wherein said support housing element is composed of stainless steel.
- 22. A method for positioning a fiber optic cable having a fiber surrounded by a strength layer at a predetermined distance from a lens surface to provide one half of an optical connection comprising the steps of:
- separating said strength layer from said fiber along an end portion of said fiber optic cable to expose a portion of said fiber;
- threading a ferrule between said fiber and said strength layer, said ferrule having a compressible head section including a compressible insert with an aperture to receive said exposed fiber portion and a reference edge at its distal end, said ferrule having a tail section with serrations along at least a portion thereof:
- compressing said head section to firmly engage said insert with said fiber;
- advancing a sleeve over said strength layer to surround said serrated portion;
- folding said strength layer over the outer surface of said sleeve .�.member.!.;
- advancing said ferrule within a terminus body having an annular section for receiving said ferrule, said terminus body having a reference stop whereby when said ferrule reference edge abuts said terminus body reference stop said fiber is aligned with said lens surface; and
- compressing said terminus body annular section to engage the inside surface of said terminus body annular section with said strength layer thereunder and to engage said strength layer with said sleeve .�.member.!. and to engage said strength layer .Iadd.under said sleeve .Iaddend.with said tail portion.
- 23. A fiber optic connector comprising:
- a pin terminus assembly for securing, at a predetermined distance from a lens surface, a first fiber optic cable having a fiber surrounded by a strength layer with at least a portion thereof removed from said fiber to expose a portion of said fiber, said pin terminus assembly including first radially deformable ferrule means for placement between said exposed fiber portion and said removed strength layer, said first ferrule means having a head section with a reference surface at its distal end and a tail section, a first insert disposed within said head section and having a centrally disposed aperture therethrough for receiving said fiber portion, said insert being resilient and compressible into gripping engagement with such a fiber disposed in said aperture, said head section engaging and compressing said insert with said fiber portion therein when deformed radially inward, and a pin terminus body having a cavity therethrough and a compressible annular portion for receiving said first ferrule means, a first optical coupler lens disposed in said cavity and having opposite end surfaces exposed therewithin, said pin terminus body including a reference stop fixed at a preselected distance from said first lens for engagement by said reference surface of said ferrule .Iadd.means .Iaddend.whereby an end of a fiber retained in said ferrule .Iadd.means .Iaddend.by said insert will be in a predetermined position relative to the proximal surface of said .Iadd.first .Iaddend.lens when said reference surface abuts said terminus body reference stop and said annular portion is compressed to retain said ferrule means .�.and said contact sleeve.!. in position with said reference stop against said reference surface; and
- a socket terminus assembly for securing, at a predetermined distance from a lens surface, a second fiber optic cable having a fiber surrounded by a strength layer with at least a portion thereof removed from said fiber to expose a portion of said fiber, said socket terminus assembly including second radially deformable ferrule means for placement between said exposed fiber portion and said removed strength layer, said second ferrule means having a head section with a reference surface at its distal end and a tail section, a second insert disposed within said head section and having a centrally disposed aperture therethrough for receiving said second fiber portion, said second insert being resilient and compressible into gripping engagement with such a fiber disposed in said aperture, said head section engaging and compressing said second insert with said fiber portion therein when deformed radially inward, and a socket terminus body having a cavity therethrough and a compressible annular portion for receiving said second ferrule means, a second optical coupler lens disposed in said cavity and having opposite end surfaces exposed therewithin, said socket terminus body including a reference stop fixed at a preselected distance from said .Iadd.second .Iaddend.lens for engagement by said reference surface of said .Iadd.second .Iaddend.ferrule .Iadd.means .Iaddend.whereby an end of a fiber retained in said second ferrule means by said insert will be in a predetermined position relative to the proximal surface of said second lens when said reference surface abuts said terminal reference stop and said annular portion is compressed to retain said second ferrule means .�.and said contact sleeve.!. in position with said reference stop against said reference surface, said socket body engaging said pin body to align said first lens with said second lens so that light emerging from said first fiber may be projected from said first lens to said second lens. .Iadd.
- 24. The invention as in claim 1 wherein bare portion is free of any coating. .Iaddend..Iadd.25. The invention as in claim 2 wherein said support element is formed of a material having a hardness of at least about 92 on the Rockwell B scale. .Iaddend..Iadd.26. The invention as in claim 2 wherein said support element has a hardness of about 92-95 on the Rockwell B scale. .Iaddend..Iadd.27. The invention as in claim 5 wherein said support element is formed of a material having a hardness of at least about 92 on the Rockwell B scale. .Iaddend..Iadd.28. The invention as in claim 18 wherein said removing step includes removing all coatings from said portion of said fiber to form said bare portion thereof.
- .Iaddend..Iadd.29. A fiber optic terminus positioning assembly for closely controlling the axial position of an optical fiber end in a fiber optic connector, said terminus assembly comprising a single optical fiber having a bare portion of said fiber free of covering, said bare portion having a terminal end, a resilient fiber gripper element of a material which has a high coefficient of friction with the material of which said fiber is formed, said gripper element being distinct from any such fiber covering and in direct surface-to-surface contact with the surface of said bare portion of said fiber, and a hard metal support element having a hardness of at least about 92B on the Rockwell B scale and a low coefficient of elasticity surrounding said fiber portion and said gripper element in a predetermined axial position spaced from said terminal end, said support element being compressed into compressive engagement with said gripper element and thereby compressing said gripper element into gripping engagement with said bare fiber portion for retaining said terminal end of said fiber in said predetermined spaced axial position relative to said support element, wherein said bare portion including said terminal end extends axially from one end of said support element and said terminal end is spaced a predetermined distance from said one end of said support element. .Iaddend..Iadd.30. A fiber optic terminus positioning assembly for closely controlling the axial position of an optical fiber end in a fiber optic connector, said terminus assembly comprising a fiber optic cable having a fiber surrounded by a strength layer with a portion thereof removed from a portion of said fiber whereby said fiber has a bare portion free of covering, said bare portion having a terminal end, a resilient fiber gripper element of a material which has a high coefficient of friction with the material of which said fiber is formed, said gripper element being distinct from any such fiber covering and in direct surface-to-surface contact with the surface of said bare portion of said fiber, and a metal support element surrounding said fiber portion and said gripper element in a predetermined axial position relative to said terminal end, said support element including a head section in compressive engagement with said gripper element and thereby compressing said gripper element into gripping engagement with said bare fiber portion for retaining said terminal end of said fiber in said predetermined axial position relative to said support element, said support element further including a tail section extending between said fiber and a portion of said strength layer, and an element circumscribing said strength layer over said tail section and engaging said strength layer with said tail section for strain relief engagement of said strength layer with said
- support element. .Iaddend..Iadd.31. The invention as in claim 29 and wherein said gripper element is formed of a polyethersulfone. .Iaddend.
CROSS REFERENCE TO RELATED APPLICATIONS
This is a continuation of application Ser. No. 07/403,097, filed Sep. 5, 1989, and now abandoned, the text of which is hereby incorporated by reference.
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Foreign Referenced Citations (7)
Number |
Date |
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0201944 |
Nov 1986 |
EPX |
0275087 |
Jul 1988 |
EPX |
2531994 |
Feb 1977 |
DEX |
60-63506 |
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Continuations (1)
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Number |
Date |
Country |
Parent |
403097 |
Sep 1989 |
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Reissues (1)
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Number |
Date |
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Parent |
776689 |
Oct 1991 |
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