Fiber-Optical Plug As Well As A Single And Double Coupler For Receiving Such A Plug

Information

  • Patent Application
  • 20080085082
  • Publication Number
    20080085082
  • Date Filed
    October 14, 2004
    19 years ago
  • Date Published
    April 10, 2008
    16 years ago
Abstract
The invention relates to a connector for creating an optical waveguide connector-in connection for an optical waveguide cable containing an optical waveguide, said connector comprising a housing, a ferrule holder arranged in the housing, and a locking device arranged outside the housing, on a narrow side thereof. The inventive connector has a housing that has the outer shape of an RJ-45 connector, is open on the front side and the rear side thereof, and has an inner region surrounded by the narrow sides extending parallel to the longitudinal axis of the connector-in connection, and a catch spring used as a locking device for engaging in a coupling, the catch spring being elastically connected to the housing. Ferrule holders for each of the optical waveguides guided into the inner region through the rear side of the housing are arranged in the inner region, each ferrule holder being respectively provided with a recess for a coupling ferrule on the side thereof facing the front side of the housing. The invention also relates to a double coupler and a single coupler, having a housing that is a modified housing of an RJ-45 connector and has a rear engagement in the locking device of the connector, and a coupling insert containing a ceramic sleeve and a coupling ferrule.
Description

BRIEF DESCRIPTION OF THE DRAWINGS, SHOWING


FIG. 1 a top view of a plug-in connector consisting of two RJ-45 plugs according to the invention for optical waveguides, whereby the RJ45 plugs are inserted into a double coupler according to the invention,



FIG. 2 a cross section of the plug-in connector from FIG. 1 along the sectional line A-A;



FIG. 3 a detailed view of Section B of the plug-in connector from FIG. 2,



FIG. 4 a perspective view of a plug-in connector consisting of two RJ45 plugs according to the invention for optical waveguides, whereby the RJ45 plugs are inserted into a double coupler according to the invention, as well as



FIG. 5 a top view of a plug-in connector consisting of an RJ45 plug according to the invention for optical waveguides, whereby the RJ45 plug is inserted into a receptacle according to the invention.





WAYS TO EXECUTE THE INVENTION

A plug-in connector shown in FIG. 1 for detachably connecting two optical waveguide cables consists of two plugs 20, which have been inserted into a double coupler 22 from diametrically opposite sides (180°). For this purpose, each of the sides of the double coupler 22 running orthogonally to the longitudinal axis of the plug-in connector L has a socket 21 for an RJ45 plug modified for optical waveguide transmission. On the narrow sides 14 of the RJ45 plug housing 3 modified as an optical waveguide plug and running parallel to the longitudinal axis of the plug-in connector L, the plugs each have a catch spring 10 arranged resiliently parallel to each shell side 14, and a tab 11 is arranged on the free side of the catch spring 10 facing the back 13 of the RJ45 plug housing 3, and said tab 11 projects out of the coupling housing 1 when the plug 20 is inserted into the double coupler 22. In order to detach the plug 20 from the double coupler 22, the catch spring 10 can be pushed down with the tab 11.


In particular, FIG. 2 shows that, with plugs 20 arranged in the double coupler 22, the coupling ferrules 6, 6′ that are needed for coupling in the light and transmitting the light are arranged in the modified coupling housing 1 of an RJ-45 double coupler on the front, opposite by 180° from the optical waveguides that are fed through the bores 25. In order to ensure an exact positioning of the coupling ferrules 6, 6′, a coupling insert 2 being arranged in the coupling housing 1, said coupling insert 2 having a passage opening 18 for each coupling ferrule 6, 6′, a hollow-cylindrical ceramic sleeve 9 is arranged in each passage opening 18, a coupling ferrule 6, 6′ is pushed into the ceramic sleeve 9 on the left and on the right in each case, and these coupling ferrules 6, 6′ abut each other with their front surfaces 19. As a result of the ceramic sleeve 9, in conjunction with the coupling ferrules 6, 6′ that are inserted into it, undesired material connections or movements of the overlapping light spots are ruled out over a wide temperature range, and moreover, mechanical friction on the material surfaces that slide directly on each other is virtually ruled out in the critical area of the transmission distance between the fronts of the coupling ferrules 6, 6′ and the optical waveguides. When the plug 20 is pulled out, the coupling ferrules 6, 6′ do not extend beyond the socket 21 so that they are effectively protected against dirt and damage. In FIG. 2, as well as in FIG. 3, among other things, it can also be seen how the catch springs 10 latch in a catch 23 arranged on the coupling housing 1.



FIG. 3 shows the structure of a plug 20 that consists of a modified RJ-45 plug housing 3 that is modified through the installation of an inner housing 24 consisting of an inner housing lower shell 7 and an inner housing upper shell 8, whereby a ferrule holder 4 is arranged in the inner housing 24 in the longitudinal axis of the plug-in connector L and this ferrule holder 4 is spring-loaded parallel to the longitudinal axis of the plug-in connector L by a spring 5 in the direction of the front 12 of the housing 3. On the end of the ferrule holder 4 facing the front 12, it has a recess for receiving a coupling ferrule 6 arranged in a coupler that matches the plug and, on its side facing the back 13 of the housing 3, the ferrule holder 4 has a receptacle in the form of a bore 25 for an optical waveguide (not shown here). The bore 25 runs parallel to the longitudinal axis of the plug-in connector L from the back 13 through the ferrule holder 4 to the recess for receiving the coupling ferrules 6, 6′, whereby the bore 25 is stepped three times in the lengthwise direction of the plug-in connector so that the optical waveguide, with its sheathing, can be pushed from the back 13 into the ferrule holder 4 and the optical waveguide without the sheathing can be passed through the bore 25 until it ends up flush with the bottom of the recess for the coupling ferrules 6, 6′, whereby the optical waveguide can be firmly connected to the ferrule holder 4, for example, by means of gluing. A stop 15 is arranged on the ferrule holder 4 and this stop 15 limits the axial mobility of the ferrule holder 4 by the spring 5 in the direction of the front 12 in that it strikes an indentation 16 shaped on the inner housing 24. In the resting position, the ferrule holder 4 is arranged horizontally here, lying somewhat further in the direction of the front 12 than in the position shown for a plug 20 that is inserted into a coupler, so that, due to the spring load when the plug 20 is inserted into a coupler, the coupling ferrule 6, 6′ that is arranged in the coupler and that projects into the modified RJ45 plug housing 3 pushes the ferrule holder 4 somewhat into the plug 20 against the spring force in order to ensure a precise arrangement of the coupling ferrules 6, 6′ and optical waveguides frontally facing each other and the shortest possible free transmission distance between the coupling ferrules 6, 6′ inserted from the other side into the recess of the ferrule holder 4 and the optical waveguide that opens up flush into this recess.


In order to prevent the inner housing 24 that is arranged in the modified RJ45 plug housing 3 from sliding out in the direction of the back 13, a stop edge 17 is formed on the RJ45 plug housing 3 that, together with the corresponding narrow sides 14, resiliently latches behind the inner housing 24 after the insertion of the inner housing 24, which has been put together and connected to the optical waveguides. Two ferrule holders 4 are arranged parallel next to each other in a shared inner housing 24 in the RJ45 plug housing, one ferrule holder 4 for each optical waveguide laid in a shared optical waveguide cable or in two separately installed optical waveguide cables. When the plug 20 is inserted into the double coupler 22, the coupling ferrule 6, 6′, which is arranged in the hollow-cylindrical ceramic sleeve 9 and which lies across from the plug 20 that is to be inserted, slides into the front recess on the ferrule holder 4 all the way to the stop on the bottom of the recess and, when the plug 20 is pushed further into the double coupler 22, compresses the spring 5 so that, due to the spring force, the ferrule holder 4—with the optical waveguide arranged in it—lies in the desired position opposite from the front of the coupling ferrule 6, 6′ arranged in the double coupler 22. The precise axial orientation of the coupling ferrules 6, 6′ arranged in the double coupler 22 is effectuated by the precise arrangement in the ceramic sleeve 9 arranged in the passage opening 18, whereby said ceramic sleeve 9 can be configured as a precision part located across from the coupling ferrules 6, 6′ that abut with each other inside the ceramic sleeve 9.



FIG. 4 once again illustrates how the plugs 20 are inserted into the double coupler 22. The stop edge 17 that secures the inner housing 24 can be seen on the modified RJ-45 plug housing 3, which is open at the rear and shown in the foreground. The inner housing 25 is almost completely surrounded by the narrow sides 14 of the modified RJ-45 plug housing 3, the remaining openings serving to facilitate access to the interior occupied by the inner housing 24, especially for assembly and maintenance purposes. The tabs 11 for actuating the catch springs 10 protrude on both sides from the double coupler 22 so that the plug-in connector can be released by pressing down the tabs.



FIG. 5 shows a receptacle housing 26, a simple socket, into which a plug 20 has been inserted. An optical waveguide cable that has several individual optical waveguides, each connected inside the receptacle housing 26 to one coupling ferrule, protrudes from the side of the receptacle housing 26 opposite from the plug for purposes of further connection.


INDUSTRIAL APPLICABILITY

The invention can be industrially employed especially for the production of plug-in connectors in optical waveguide technology and in data transmission technology employing optical waveguide technology.


LIST OF REFERENCE NUMERALS




  • 1 coupling housing


  • 2 coupling insert


  • 3 modified RJ-45 plug housing


  • 4 ferrule holder


  • 5 spring


  • 6,6′ coupling ferrules


  • 7 inner housing-lower shell


  • 8 inner housing-upper shell


  • 9 ceramic sleeve


  • 10 catch spring


  • 11 tab


  • 12 front


  • 13 back


  • 14 narrow side


  • 15 stop


  • 16 indentation


  • 17 stop edge


  • 18 passage opening


  • 19 front surfaces


  • 20 plug


  • 21 socket


  • 22 double coupler


  • 23 catch


  • 24 inner housing


  • 25 bore


  • 26 receptacle housing


  • 27 recess

  • L longitudinal axis of the plug-in connector

  • A-A section line

  • B section


Claims
  • 1 A plug for creating an optical waveguide plug-in connector for an optical waveguide cable having at least one optical waveguide, said plug comprising a housing, a ferrule holder connected to the optical waveguide and arranged in the housing, and comprising at least one locking device arranged on the outside on a narrow side of the housing, comprising a housing (3) that, together with the locking device (10, 11), has the outer form of an RJ-45 plug and that is at least partially open at its front (12) and at its back (13), said housing having an interior surrounded by the narrow sides (14) running parallel to the longitudinal axis of the plug-in connector (2), and having at least one catch spring (10) arranged on the outside on at least one narrow side of the housing (3) as the locking device, for engagement into a coupler (22, 26), whereby the catch spring (10) is resiliently connected to the housing (3), said housing having a ferrule holder (4) arranged in the interior for each optical waveguide that passes through the back (13) of the housing (3) into the interior, whereby the ferrule holder (4), on its side facing the front (12) of the housing (3), has a recess (27)for each coupling ferrule (6, 6′) and a bore (25) that runs parallel to the longitudinal axis of the plug-in connector (L) from its side facing the back (13) of the housing (3) through the center of the recess.
  • 2 The plug according to claim 1, wherein the ferrule holder (4) is arranged in the interior axially in the lengthwise direction of the plug-in connector (L) so as to be spring-loaded and movable by means of a compression spring (5), and the compression spring (5) pushes the ferrule holder (4) in the direction of the front (12) of the housing (3).
  • 3 The plug according to claim 2, wherein a stop (15) is arranged on the ferrule holder (4), and in that the housing (3) has an indentation (16) on its side facing the front (12), and the indentation (16), together with the stop (15) arranged on the fer5 rule holder (4), limits the axial mobility of the ferrule holder (4).
  • 4 The plug according to claim 1, wherein a tab (11) is arranged on the free end of the catch spring (10).
  • 5 The plug according to claim 1, wherein the housing (3) and the catch spring (10) as well as optionally the tab (11) are configured as one piece.
  • 6 The plug according to claim 1, wherein the diameter of the bore (25) in the ferrule holder (4) is configured so as to be graduated at least once in the direction of the lengthwise axis of the plug-in connector (L).
  • 7. The plug according to claim 1, wherein the optical waveguide cable has two optical waveguides and two ferrule holders (4) are arranged in parallel next to each other in the plug (20).
  • 8 The plug according to claim 1, wherein the ferrule holder (4) and a spring (5) that exerts a spring load onto the ferrule holder (4) are arranged in an inner housing (24, 7, 8) that is arranged in the housing (3), that has an opening for passing the coupling ferrule (6, 6′) through in the direction of the front (12) of the housing (3), and that has an opening for passing the optical waveguide through in the direction of the back (13) of the housing (3).
  • 9 The plug according to claim 8, wherein all of the ferrule holders (4) and their associated springs (5) arranged in the plug (20) are arranged in a shared inner housing (24, 7, 8) that is arranged in the housing, whereby the side of the shared inner housing (24, 7, 8) facing the front (12) and the back (13) has a sufficient number of openings for passing the coupling ferrules (6, 6′) and the optical waveguides through.
  • 10 The plug according to claim 8, wherein the inner housing (24, 7, 8) is configured with a dual-shell design.
  • 11 The plug according to claim 8, wherein the inner housing (24, 7, 8) has an indentation (16) on its inside facing the ferrule holder (4) on the side facing the front (12) and this indentation (16), together with the stop (15) arranged on the ferrule holder (4), limits the axial mobility of the ferrule holder (4).
  • 12 The plug according to claim 8, comprising a strain relief means that is arranged in the inner housing (7, 8) and that acts on the sheathing of the optical waveguide cable.
  • 13 The plug according to claim 1, wherein the catch spring (10) is arranged running parallel to the appertaining narrow side (14) and preferably, the end of the catch spring (10) facing the front (12) of the housing (3) and running parallel to the front (12) is resiliently connected to the housing (3).
  • 14 The plug according to claim 8, comprising a modified RJ-45 plug as a housing (3), whereby the modification lies in the fact that the housing (3) of an RJ-45 plug has an inner housing (24, 7, 8) containing a ferrule holder (4) for receiving a coupling fer5 rule (6, 6′) which extends from the front (12) and projects into the RJ-45 plug for each optical waveguide passing through the back (13) of the housing (3) into the inner housing (24, 7, 8).
  • 15 The plug according to claim 1, comprising a plug ferrule arranged in the bore (25) of the ferrule holder and connected to the optical waveguide.
  • 16 A double coupler to detachably connect the fronts of two plugs arranged opposite from each other according to claim 1, wherein the coupling housing (1) is a modified coupling housing of an RJ-45 double coupler, whereby the modification lies in the fact that a coupling insert (2) is arranged in the coupling housing (1) having a catch (23) for the locking device (10), comprising at least one cylindrical passage opening (18) arranged in the coupling insert (2) as well as a hollow-cylindrical ceramic sleeve (9) arranged inside the passage opening (18), and a coupling ferrule (6, 6′) arranged on the left and on the right in the ceramic sleeve, whereby the ceramic sleeve (9) has an inner diameter that matches the outer diameter of the coupling ferrules (6, 6′) whose front surfaces (19) are opposite from each other inside the ceramic sleeve (9).
  • 17 The double coupler according to claim 16, wherein the coupling insert (2) is split perpendicular to the longitudinal axis of the plug-in connector (L).
  • 18 The double coupler according to claim 16, wherein the coupling ferrule (6, 6′) is split perpendicular to the longitudinal axis of the plug-in connector (L).
  • 19 A single coupler, receptacle, for detachably connecting the front of a plug according to claim 1 to an optical waveguide cable situated opposite from it, wherein the receptacle housing (26) is a modified socket housing of an RJ-45 10 socket, whereby the modification lies in the fact that a coupling insert (2) is arranged in the socket housing (26) having a catch (23) for the locking device (10), and said coupling insert (2) comprising at least one cylindrical passage (18) opening arranged in the coupling insert (2), as well as a hollow-cylindrical ceramic sleeve (9) arranged in the passage opening (18), said hollow-cylindrical ceramic sleeve (9) having an inner diameter that matches the outer diameter of a coupling ferrule (6, 6′), and also comprising a coupling ferrule (6, 6′) that is arranged in the ceramic sleeve and that is secured against moving in the direction of the longitudinal axis of the plug-in connector, whereby an optical waveguide is arranged in the coupling ferrule (6, 6′) in the direction of the plug on the front, lying flush with the coupling ferrule (6, 6′), and said optical waveguide comes out of the coupling ferrule on the side facing away from the plug.
  • 20 The single coupler, receptacle, according to claim 19, wherein the coupling insert (2) is split perpendicular to the longitudinal axis of the plug-in connector (L).
Priority Claims (2)
Number Date Country Kind
203 16 625.6 Oct 2003 DE national
203 17 751.7 Nov 2003 DE national
PCT Information
Filing Document Filing Date Country Kind 371c Date
PCT/DE04/02278 10/14/2004 WO 00 11/29/2006