Patent Application
20240068156
The present invention relates to a fiber-treating agent for imparting water resistance, heat resistance and heat shape memory ability to naturally derived fibers which are used for hair ornament products such as wigs and extensions.
Examples of applications of naturally derived fibers include hair ornament products such as wigs and extensions. Unlike synthetic fibers, naturally derived fibers have natural texture and appearance originating from a natural material. Among naturally derived fibers, regenerated protein fibers, for example, regenerated collagen fibers are obtained by solubilizing acid-soluble collagen or insoluble collagen with an alkali or an enzyme to obtain a spinning stock solution, and discharging the spinning stock solution into a coagulation bath through a spinning nozzle to form fibers.
However, regenerated collagen fibers generally have higher hydrophilicity and hence higher water absorption as compared to synthetic fibers, and the fibers have extremely low mechanical strength when they contain a large amount of water. This leads to deterioration of suitability as a hair ornament product such that during shampooing, mechanical strength significantly decreases because of the high water absorption, and during subsequent blowing with a hair drier, rupture occurs.
Regenerated collagen fibers also have the problem of low heat resistance, so that if a set using a hair iron is performed at a temperature as high as that for human hair, shrinkage or crimping occurs, resulting in impairment of visual quality.
Further, in plastic synthetic fibers, the shape in a heat set with a hair iron or the like is continuously memorized even after subsequent hair washing (there is heat shape memory ability), whereas in regenerated collagen fibers, the shape in a heat set with a hair iron or the like is lost through subsequent hair washing (there is no heat shape memory ability). Therefore, regenerated collagen fibers may be inferior to conventional plastic synthetic fibers in terms of degree of freedom of styling.
The three points described above are a factor in limiting popularization of regenerated collagen fibers which are used for hair ornament products. In particular, water resistance, that is, a decrease in mechanical strength has a significant impact when it is wet. Therefore, for modifying regenerated collagen fibers to impart water resistance and heat resistance, an attempt has been made to apply a reactive substance to amino groups of a collagen molecule, and as an example thereof, a method is known in which a compound having a methylol group is applied (Patent Literatures 1 and 2). In the field of human hair fibers also used for hair ornament products, a method is known in which to human hair fibers having essentially no heat shape memory ability, a compound having a methylol group is applied for newly imparting heat shape memory ability (Patent Literature 3).
Patent Literature 1: JP-B-40-9062
Patent Literature 2: JP-B-41-15258
Patent Literature 3: JP-A-2019-143282
The present invention provides a fiber-treating agent comprising a condensate formed from the following components (A) and (B), and a component (C), wherein a total content of a constituent element derived from the component (A) and a constituent element derived from the component (B) is more than 1 mass %, and a turbidity is 1,000 NTU or less:
Further, the present invention provides a method for producing a fiber-treating agent, comprising heating a composition until a turbidity is 1,000 NTU or less, the composition containing the components (A) to (C), wherein a total content of a constituent element derived from the component (A) and a constituent element derived from the component (B) is 1 mass % or more.
Further, the present invention provides a method for treating fibers, comprising the following step (i):
Further, the present invention provides a method for producing fibers for hair ornament products, comprising the step of treating fibers by the method for treating fibers.
Further, the present invention provides a method for producing a hair ornament product, comprising the step of treating fibers by the method for treating fibers.
Further, the present invention provides a fiber for hair ornament products, comprising a condensate formed from the components (A) and (B).
Further, the present invention provides a hair ornament product having, as a constituent element, fibers comprising a condensate formed from the components (A) and (B).
In some situations of production of hair ornament products, fibers are intensively extended, and in the technique disclosed in Patent Literatures 1 to 3, there are cases where the stretchability (tenacity) of treated fibers is not sufficient. For this reason, it is required to enhance the stretchability of treated fibers for preventing rupture during extension.
Accordingly, the present invention relates to a fiber-treating agent for producing fibers for hair ornament products in which the water resistance and the heat resistance of naturally derived fibers typified by regenerated collagen fibers are improved, heat shape memory ability is imparted, and the fibers are excellent in stretchability (tenacity).
The present inventor found that when the fiber-treating agent disclosed in Patent Literatures 1 to 3 is handled on the basis of the method for treating fibers in this document, a composition in which the fibers are immersed is changed through three-step phases. That is, in the phase 1, formaldehyde and a melamine derivative are present while reacting independently of each other, and the composition has a high turbidity. In the phase 2, formaldehyde and the melamine derivative react with each other to form a water-soluble condensate, so that the composition becomes transparent. In the phase 3, the water-soluble condensates are linked together to form a water-insoluble condensate, so that the turbidity of the composition increases again.
The present inventor found that when naturally derived fibers are brought into contact with the composition in the phase 1, free formaldehyde acts directly on the fibers to cross-link the tissues, so that it is difficult to maintain the stretchability (tenacity) of the fibers. On the other hand, even when the fibers are brought into contact with the composition in the phase 3, a hard resin layer is formed on the surfaces of the fibers, and thus motions, such as bending and stretching, of the fibers are restricted, so that it is nevertheless difficult to maintain the stretchability (tenacity) of the fibers, and the feel of the fiber surfaces is deteriorated.
The present inventor has further conducted studies on the basis of the above-described findings, and resultantly found that by treating naturally derived fibers with a composition containing a condensate of formaldehyde and a specific triazine derivative and having a turbidity of 1,000 NTU or less while maintaining a state in which the turbidity of the treating agent is 1,000 NTU or less, not only the water resistance and the heat resistance of the naturally derived fibers are improved, so that heat shape memory ability can be imparted, but also surprisingly, the stretchability (tenacity) of the fibers is improved as compared to that before the treatment, and can be enhanced to a level close to that of human hair, and the feel of the fiber surfaces can also be improved, leading to completion of the present invention. While it is common knowledge that a compound having a methylol group like that used in Cited Literatures 1 to 3 normally cross-link tissues, and therefore the tissues become fragile after the treatment, it is surprising that results have been obtained which show that stretchability (tenacity) is improved as compared to that before the treatment when naturally derived fibers are used as an object to be treated under the above-described conditions.
According to the present invention, it is possible to provide a fiber-treating agent for producing fibers for hair ornament products in which the water resistance and the heat resistance of naturally derived fibers are improved, heat shape memory ability is imparted, and stretchability (tenacity) is improved.
Fibers to be treated with the fiber-treating agent of the present invention may be either synthetic fibers or naturally derived fibers, and are preferably naturally derived fibers. The naturally derived fiber refers to fibers which are taken from a natural animal or plant, or artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, silk fibroin or the like as a raw material and which are used for production of a hair ornament product. Among them, fibers taken from a natural animal or plant, other than human hair fibers, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, silk fibroin or the like as a raw material are preferable, regenerated protein fibers such as regenerated collagen fibers made from collagen as a raw material or regenerated silk fibers made from silk fibroin as a raw material are more preferable, and regenerated collagen fibers are further more preferable.
Regenerated collagen fibers can be produced by a known technique, are not required to have a composition of collagen 100%, and may contain a natural or synthetic polymer and additives for improvement of quality. The regenerated collagen fibers may be post-processed. Regenerated collagen fibers are preferably in the form of filaments. Filaments are generally taken from fibers wound around a bobbin or packed in a box. It is also possible to directly use filaments coming out from a drying step in a production process of regenerated collagen fibers.
The fiber-treating agent of the present invention comprises a condensate of formaldehyde or a hydrate thereof as a component (A) and a triazine derivative of formula (1) as a component (B). The condensate may include, in addition to the water-soluble condensate, a water-insoluble condensate formed by linkage of the water-soluble condensates as long as the turbidity of the fiber-treating agent is 1,000 NTU or less. Herein, the condensate includes both water-soluble and water-insoluble condensates when referred to simply as a “condensate”. In the fiber-treating agent of the present invention, the unreacted component (A) and component (B) may exist in addition to these condensates as long as the turbidity of the fiber-treating agent is 1,000 NTU or less.
Examples of the hydrate of formaldehyde include formaldehyde monohydrate (methanediol). Among them, formaldehyde is preferable from the viewpoint of imparting higher shape sustainability and durability to naturally derived fibers after treatment.
The content of a constituent element derived from the component (A) in the fiber-treating agent of the present invention is preferably 0.1 mass % or more, more preferably 1 mass % or more, further more preferably 1.5 mass % or more, even more preferably 3 mass % or more, even more preferably 5 mass % or more, from the viewpoint of imparting higher shape sustainability and strength to naturally derived fibers after treatment, and preferably 60 mass % or less, more preferably 50 mass % or less, further more preferably 40 mass % or less, even more preferably 35 mass % or less, even more preferably 30 mass % or less, from the viewpoint of formulation compatibility in addition to the above-described viewpoint.
That is, the content of a constituent element derived from the component (A) in the fiber-treating agent of the present invention is preferably from 0.1 to 60 mass %, more preferably from 1 to 50 mass %, further more preferably from 1.5 to 40 mass %, even more preferably from 3 to 35 mass %, even more preferably from 5 to 30 mass %, from the viewpoint of imparting higher shape sustainability and strength to naturally derived fibers after treatment and the viewpoint of formulation compatibility.
Herein, the term “constituent element derived from the component (A)” refers to a total content of a constituent part derived from the component (A) in the condensate and the remaining component (A).
The triazine derivative for use in the present invention has the following formula (1):
Examples of the triazine of formula (1) include melamine, monomethylol melamine, dimethylol melamine, trimethylol melamine, benzoguanamine, acetoguanamine, 2,4-diamino-1,3,5-triazine, ammeline, and 2-chloro-4,6-diamino-1,3,5-triazine. From the viewpoint of imparting higher shape sustainability and durability to naturally derived fibers, at least one selected from the group consisting of melamine, monomethylol melamine, dimethylol melamine and trimethylol melamine is preferable, melamine is more preferable. One component (B) may be used alone, or two or more compounds (B) may be used in combination.
The content of a constituent element derived from the component (B) in the fiber-treating agent of the present invention is preferably 0.1 mass % or more, more preferably 1 mass % or more, further more preferably 2.5 mass % or more, even more preferably 5 mass % or more, from the viewpoint of imparting higher shape sustainability and strength to naturally derived fibers after treatment, and preferably 60 mass % or less, more preferably 50 mass % or less, further more preferably 40 mass % or less, even more preferably 35 mass % or less, even more preferably 30 mass % or less, from the viewpoint of improving the feel of the fiber surfaces in addition to the above-described viewpoint.
The content of a constituent element derived from the component (B) in the fiber-treating agent of the present invention is preferably from 0.1 to 60 mass %, more preferably from 1 to 50 massa, further more preferably from 2.5 to 40 mass %, even more preferably from 5 to 35 mass %, even more preferably from 5 to 30 mass %, from the viewpoint of imparting higher shape sustainability and strength to treated fibers and the viewpoint of improving the feel of the fiber surfaces.
Herein, the term “constituent element derived from the component (B)” refers to a total content of a constituent part derived from the component (B) in the condensate and the remaining component (B).
The total content of a constituent element derived from the component (A) and a constituent element derived from the component (B) in the fiber-treating agent of the present invention is more than 1 mass %, preferably 2.5 mass % or more, more preferably 5 mass % or more, further more preferably 10 mass % or more, from the viewpoint of imparting higher shape sustainability and strength to naturally derived fibers after treatment, and preferably 80 mass % or less, more preferably 70 mass % or less, further more preferably 60 mass % or less, even more preferably 50 mass % or less, even more preferably 40 mass % or less, from the viewpoint of improving the feel of the fiber surfaces.
The molar ratio of a constituent element derived from the component (A) to a constituent element derived from the component (B), (A)/(B), in the fiber-treating agent of the present invention is preferably 0.005 or more, more preferably 0.01 or more, further more preferably 0.05 or more, even more preferably 0.1 or more, from the viewpoint of further improving the shape sustainability and strength of naturally derived fibers after treatment by a condensate formed by condensation of water-soluble condensates in the naturally derived fibers and having a larger molecular weight, and preferably less than 5, more preferably 4 or less, further more preferably 3 or less, even more preferably 2 or less, from the viewpoint of a good feel.
That is, the molar ratio of a constituent element derived from the component (A) to a constituent element derived from the component (B), (A)/(B), in the fiber-treating agent of the present invention is preferably 0.005 or more and less than 5, more preferably from 0.01 to 4, further more preferably from 0.05 to 3, even more preferably from 0.1 to 2, from the viewpoint of further improving the shape sustainability and strength of naturally derived fibers after treatment by a condensate formed by condensation of water-soluble condensates in the naturally derived fibers and from the viewpoint of a good feel.
The condensate of the component (A) and the component (B) can be formed in the composition by heating a composition containing the components (A) to (C). In the composition containing the components (A) to (C), the component (A) and the component (B) are present while reacting independently of each other right after preparation, and when the composition is heated, both the components react with each other to form a water-soluble condensate.
The content of the condensate formed from the components (A) and (B) in the fiber-treating agent of the present invention is preferably more than 1 mass %, more preferably 1.5 mass % or more, further more preferably 2.5 mass % or more, even further more preferably 5 mass % or more, even further more preferably 10 mass % or more, from the viewpoint of imparting higher shape sustainability and strength to naturally derived fibers after treatment, and preferably 80 mass % or less, more preferably 70 mass % or less, further more preferably 60 mass % or less, even more preferably 50 mass % or less, even more preferably 40 mass % or less, from the viewpoint of improving the feel of the surfaces of naturally derived fibers in addition to the above-described viewpoint.
The fiber-treating agent of the present invention has water as a medium. The content of the component (C) in the fiber-treating agent of the present invention is preferably 10 mass % or more, more preferably 20 mass % or more, further more preferably 30 mass % or more, even more preferably 40 mass % or more, and preferably 99 mass % or less, more preferably 97 mass % or less, further more preferably 95 mass % or less, even more preferably 90 mass % or less.
That is, the content of the component (C) in the fiber-treating agent of the present invention is preferably from 10 to 99 mass %, more preferably from 20 to 97 mass %, further more preferably from 30 to 95 mass %, even more preferably from 40 to 90 mass %.
[Component (D): Organic Compound Having a Hansen Solubility Parameter SP Value of from 16 to 40 Mpa1/2]
If an insoluble condensate having a large molecular weight is formed in the fiber-treating agent of the present invention by a reaction with the components (A) and (B), motions, such as bending and stretching, of naturally derived fibers may be restricted by a hard resin layer formed on the surfaces of the naturally derived fibers, resulting in not only impairment of the stretchability (tenacity) of the fibers but also deterioration of the feel of the fiber surfaces. Thus, it is preferable that the treatment for naturally derived fibers contain an organic compound having a Hansen solubility parameter SP value of 16 Mpa1/2 or more and 40 Mpa1/2 or less (excluding organic salts and compounds having an aldehyde group and having a molecular weight of 150 or less) from the viewpoint of easily dissolving oligomeric condensation products of the components (A) and (B), which are formed in the process of reaction and cause an increase in turbidity, by preventing aggregation of the oligomeric condensation products. Since organic salts, which have charge, rapidly increase the turbidity when present in the system, and compounds having an aldehyde group, such as glutaraldehyde, rapidly increase the turbidity by cross-linking triazine derivatives at multiple points, the organic salts and the compounds having an aldehyde group are excluded from the component (D).
In the present invention, the Hansen solubility parameter SP value refers to δTot (Mpa1/2) calculated at 25° C. in the DIY program using Software Package HSPiP 4th Edition 4.1.07 based on Hansen Solubility Parameters: A User's handbook, CRC Press, Boca Raton FL, 2007.
Examples of the organic compound having a Hansen solubility parameter SP value of 16 Mpa1/2 or more and 40 Mpa1/2 or less in the compound (D) include monohydric alcohols, dihydric alcohols, dihydric alcohol derivatives, polyhydric alcohols with a valence number of 3 or more, lactam, imidazolidinone, pyrimidinone, lactone, alkylene carbonate, and other general-purpose organic solvents whose SP value is within the above-described range.
Specific examples of the compound having a Hansen solubility parameter SP value of 16 Mpa1/2 or more and 40 Mpa1/2 or less are listed below. The parenthesized numerical value in each example is a SP value calculated by the above-described method.
Among them, compounds having a Hansen solubility parameter SP value of 35.8 Mpa1/2 or less are preferable, compounds having a Hansen solubility parameter SP value of 34.7 Mpa1/2 or less are more preferable, and compounds having a Hansen solubility parameter SP value of 29.2 Mpa1/2 or less are further more preferable, from the viewpoint of easily dissolving oligomeric condensation products of the components (A) and (B), which are formed in the process of reaction and cause an increase in turbidity, by preventing aggregation of the oligomeric condensation products. From the same viewpoint, compounds having a Hansen solubility parameter SP value of 17.8 Mpa1/2 or more are preferable, compounds having a Hansen solubility parameter SP value of 21.1 Mpa1/2 or more are more preferable, and compounds having a Hansen solubility parameter SP value of 22.0 Mpa1/2 or more are more preferable.
Among them, dihydric alcohols, lactam and imidazolidinone are preferable, and at least one selected from the group consisting of diethylene glycol (29.2), triethylene glycol (26.1), N-methylpyrrolidone (22.0), 1,3-dimethyl-2-imidazorizinone (22.3) and DMDM hydantoin (28.1) is more preferable.
Any one component (D) may be used alone, or two or more compounds (D) may be used in combination. The content of the component (D) in the fiber-treating agent of the present invention is preferably 10 mass % or more, more preferably 15 mass % or more, further more preferably 25 mass % or more, from the viewpoint of maintaining longer a state in which the turbidity of the fiber-treating agent is 1,000 NTU or less, and preferably 80 mass % or less, more preferably 60 mass % or less, further more preferably 45 mass % or less, from the viewpoint of ensuring that a condensation reaction efficiently proceeds to further improve the shape sustainability and strength of naturally derived fibers after treatment by a condensate formed by bonding between water-soluble condensates in the naturally derived fibers and having a larger molecular weight.
The fiber-treating agent of the present invention may contain a cationic surfactant as long as the effects of the present invention are not impaired. The cationic surfactant is preferably a long chain monoalkyl quaternary ammonium salt having one alkyl group having 8 to 24 carbon atoms and three alkyl groups having 1 to 4 carbon atoms.
Preferably, at least one long chain monoalkyl quaternary ammonium surfactant is selected from the group consisting of compounds of the following formula:
Examples of the suitable cationic surfactant include long chain quaternary ammonium compounds such as cetyltrimethylammonium chloride, myristyltrimethylammonium chloride, behentrimonium chloride, cetyltrimethylammonium bromide and stearamidopropyltrimonium chloride. One of them may be used alone, or a mixture thereof may be used.
The content of the cationic surfactant in the fiber-treating agent of the present invention is preferably 0.05 mass % or more, more preferably 0.10 mass % or more, and preferably 10 mass % or less, more preferably 5 mass % or less, from the viewpoint of improving the feel of naturally derived fibers after treatment to further improve the effects of the invention of the present application.
The fiber-treating agent of the present invention may contain silicone from the viewpoint of improving the feel of naturally derived fibers after treatment, and improving styling ease. The silicone is preferably one or more selected from the group consisting of dimethylpolysiloxane and amino-modified silicone.
As the dimethylpolysiloxane, any of cyclic or acyclic dimethylsiloxane polymers can be used, and examples thereof include SH200 Series, BY22-019, BY22-020, BY11-026, B22-029, BY22-034, BY22-050A, BY22-055, BY22-060, BY22-083 and FZ-4188 (each manufactured by Dow Corning Toray), and KF-9088, KM-900 Series, MK-15H and MK-88 (each manufactured by Shin-Etsu Chemical Co., Ltd.).
As the amino-modified silicone, any silicone having an amino group or an ammonium group can be used, and examples thereof include amino-modified silicone oil which is terminal-blocked at all or a part of terminal hydroxyl groups with a methyl group or the like, and amodimethicone which is not terminal-blocked. Examples of the amino-modified silicone preferable from the viewpoint of improving the feel of naturally derived fibers after treatment and improving styling ease include compounds of the following formula:
Specific examples of the suitable marketed product of amino-modified silicone include amino-modified silicone oils such as SF8452C and SS3551 (each manufactured by Dow Corning Toray) and KF-8004, KF-867S and KF-8015 (each manufactured by Shin-Etsu Chemical Co., Ltd.), and amodimethicone emulsions such as SM8704C, SM8904, BY22-079, FZ-4671 and FZ4672 (each manufactured by Dow Corning Toray).
The content of silicone in the fiber-treating agent of the present invention is preferably 0.1 mass % or more, more preferably 0.2 mass % or more, further more preferably 0.5 mass % or more, and preferably 20 mass % or less, more preferably 10 mass % or less, further more preferably 5 mass % or less, from the viewpoint of improving the feel of naturally derived fibers after treatment, and further improving the effects of the present invention.
The fiber-treating agent of the present invention may contain a cationic polymer from the viewpoint of improving the feel of naturally derived fibers after treatment.
The cationic polymer refers to a polymer having a cationic group, or a group capable of being ionized into a cationic group, and also includes a generally cationic ampholytic polymer. That is, examples of the cationic polymer include those in the form of an aqueous solution, which contain an amino group or an ammonium group on the side chain of the polymer chain or contain a diallyl quaternary ammonium salt as a constituent unit, for example, cationized cellulose derivatives, cationic starch, cationized guar gum derivatives, polymers or copolymers of a diallyl quaternary ammonium salt, and quaternized polyvinylpyrrolidone derivatives. Among them, one or more selected from the group consisting of a polymer containing a diallyl quaternary ammonium salt as a constituent unit, a quaternized polyvinylpyrrolidone derivative and a cationized cellulose derivative are preferable, and one or more selected from the group consisting of a polymer or copolymer of a diallyl quaternary ammonium salt and a cationized cellulose derivative are more preferable, from the viewpoint of improving the effects of softness, smoothness and finger-combability in the feel during rinsing and shampooing and ease of styling and moisture retainability during blowing, and the stability of the agent.
Specific examples of the suitable polymer or copolymer of a diallyl quaternary ammonium salt include dimethyldiallylammonium chloride polymers (polyquaternium-6, for example, MERQUAT 100; Lubrizol Advanced Materials, Inc.), dimethyldiallylammonium chloride/acrylic acid copolymers (polyquaternium-22, for example, MERQUATs 280 and 295; Lubrizol Advanced Materials, Inc.), and dimethyldiallylammonium chloride/acrylamide copolymers (polyquaternium-7, for example, MERQUAT 550; Lubrizol Advanced Materials, Inc.).
Specific examples of the suitable quaternized polyvinylpyrrolidone derivative include polymers obtained by polymerizing a vinylpyrrolidone copolymer and dimethylaminoethyl methacrylate (polyquaternium 11, for example, GAFQUAT 734, GAFQUAT 755 and GAFQUAT 755N (Ashland Inc.)).
Specific examples of the suitable cationized cellulose include polymers obtained by adding glycidyltrimethylammonium chloride to hydroxycellulose (polyquaternium 10, for example, LEOGARDs G and GP (Lion Corporation) and POLYMERs JR-125, JR-400, JR-30M, LR-400 and LR-30M (Amerchol Corporation)), and hydroxyethylcellulose dimethyldiallylammonium chloride (polyquaternium-4, for example, CELQUATs H-100 and L-200 (Akzo Nobel N.V.).
The content of the cationic polymer in the fiber-treating agent of the present invention is preferably 0.001 mass % or more, more preferably 0.01 mass % or more, further more preferably 0.05 mass % or more, and preferably 20 mass % or less, more preferably 10 mass % or less, from the viewpoint of improving the feel of naturally derived fibers after treatment.
Further, the fiber-treating agent of the present invention may comprise an antioxidant such as ascorbic acid; and a pH adjuster such as sodium hydroxide, potassium hydroxide, phosphoric acid, hydrochloric acid or tartaric acid.
It is desirable that the turbidity of the fiber-treating agent of the present invention be as low as possible from the viewpoint of improving the stretchability (tenacity) of naturally derived fibers and the viewpoint of improving the feel of the fiber surfaces. The turbidity of the fiber-treating agent is 1,000 NTU or less, preferably 500 NTU or less, more preferably 100 NTU or less, further more preferably 20 NTU or less. The turbidity of the fiber-treating agent refers to one from turbidness originating from the component (B) and a water-insoluble condensate formed by bonding between water-soluble condensates, and when other components causing turbidness are present, only turbidness caused by the components (B) and a water-insoluble condensate is taken into account. Here, the amount of the water-insoluble condensate can be determined by, for example, a derivatization-pyrolysis GC/MS method after filtration with a membrane filter having a pore diameter of 0.1 μm.
Here, NTU (nephelometric turbidity unit) is a unit of turbidity in a turbidimetric method using formazin as a turbidity standard solution. The turbidity of the fiber-treating agent can be measured at room temperature (25° C.) with the fiber-treating agent directly placed in a measurement cell of a digital turbidimeter (manufactured by AS ONE Corporation/model: TB700).
[pH]
The pH of the fiber-treating agent of the present invention is preferably 3.0 or more, more preferably 3.5 or more, further more preferably 4.0 or more, further more preferably 4.5 or more, and preferably 12.0 or less, more preferably 11.0 or less, further more preferably 10.0 or less, further more preferably 9.0 or less, from the viewpoint of suppressing damage to naturally derived fibers. The pH in the present invention is a value at 25° C.
The pH of the fiber-treating agent of the present invention is preferably from 3.0 to 12.0, more preferably from 3.5 to 11.0, further more preferably from 4.0 to 10.0, further more preferably from 4.5 to 9.0, from the viewpoint of suppressing damage to naturally derived fibers.
The fiber-treating agent of the present invention can be produced by heating a composition until the turbidity is 1,000 NTU or less, the composition containing components (A) to (C), wherein the total amount of a constituent element derived from the component (A) and a constituent element derived from the component (B) is more than 1 mass %. In the composition containing the components (A) to (C), the component (A) and the component (B) are present while reacting independent of each other right after preparation, and the composition has a high turbidity. When the composition is heated, both the components react with each other to form a water-soluble condensate, so that the turbidity decreases. The fiber-treating agent of the present invention is a composition in this state, which has a turbidity of 1,000 NTU or less.
The heating temperature for setting the turbidity of the composition containing the components (A) to (C) to 1,000 NTU or less is preferably 85° C. or higher, more preferably 88° C. or higher, further more preferably 90° C. or higher, from the viewpoint of ensuring that a reaction between the component (A) and the component (B) in the fiber-treating agent efficiently proceeds to form a water-soluble condensate, and preferably 120° C. or lower, more preferably 115° C. or lower, further more preferably 110° C. or lower, from the viewpoint of preventing the reaction from becoming too fast to be controlled.
The heating time is preferably 1 minute or more, more preferably 5 minutes or more, and preferably 20 minutes or less, more preferably 15 minutes or less. It is desirable that the temperature be raised to the above-described temperature in a short time, and after confirmation of achievement of transparency by heating and stirring, cooling be performed in a short time to lower the temperature to a temperature for application to fibers or a temperature for storage of the fiber-treating agent as described later. When it is difficult to rapidly raise the temperature due to scale-up, it is advantageous that the temperature is raised with the composition mixed with the exclusion of the component (B), and the component (B) is added at the time of reaching the above-described temperature.
The pH of the composition containing the components (A) to (C) during heating is preferably 7.0 or more, more preferably 8.0 or more, further more preferably 9.0 or more, from the viewpoint of preventing the reaction from becoming excessively fast, resulting in entrance into the phase 3, and preferably 13.0 or less, more preferably 12.0 or less, further more preferably 11.0 or less, from the viewpoint of workability for easily adjusting the pH during application to fibers. After the composition has a turbidity of 1,000 NTU or less, the pH can be adjusted to be in the above-described suitable pH range of the fiber-treating agent as necessary.
When the treating agent produced as described above and having a turbidity of 1,000 NTU or less is transported and stored until application to fibers, it is also possible to set the storage temperature to a cool temperature for the purpose of preventing unintended reaction progress during transportation. The storage temperature is preferably 1° C. or higher, more preferably 2° C. or higher, further more preferably 5° C. or higher, from the viewpoint of preventing occurrence of freezing and recrystallization, and preferably 25° C. or lower, more preferably 20° C. or lower, further more preferably 15° C. or lower, from the viewpoint of preventing unintended reaction progress. It is preferable that the pH of the fiber-treating agent during storage is adjusted to be in the range of 9 to 11 over which the condensation rate is low.
When using the fiber-treating agent of the present invention, naturally derived fibers are treated by a method comprising the following step (i), it is possible to impart shape sustainability and high durability to the naturally derived fibers while maintaining high stretchability (tenacity) of the naturally derived fibers.
(i) Immersing naturally derived fibers in the fiber-treating agent of the present invention to treat the fibers while maintaining a state in which the turbidity of the treating agent is 1,000 NTU or less.
The fiber-treating agent of the present invention produced as described above and having a turbidity of 1,000 NTU or less may be directly applied to fibers, but when the fiber-treating agent is applied to fibers after being heated for a certain time within the bounds of not causing an increase in turbidity with the treating agent entering the phase 3, the stretchability of the fibers can be further enhanced. Thus, it is preferable to provide the following step (0) before the step (i).
(0) Step of Heating Fiber-Treating Agent
The heating treatment in the step (0) is preferably 40° C. or higher, more preferably 60° C. or higher, further more preferably 70° C. or higher, from the viewpoint of improvement of productivity, and preferably 120° C. or lower, more preferably 105° C. or lower, further more preferably 99° C. or lower, from the viewpoint of being able to stop heating at an appropriate point.
Assuming that T is a heating time for heating the treating agent having a turbidity of 1,000 NTU or less immediately after preparation until the turbidity exceeds 1,000 NTU again with the treating agent entering the phase 3, the heating time in the step (0) is preferably 0.2 T or more, more preferably 0.3 T or more, further more preferably 0.4 T or more, from the viewpoint of exhibiting the effect of stretchability of fibers, and preferably 0.8 T or less, more preferably 0.7 T or less, further more preferably 0.6 T or less, from the viewpoint of securing a time until the turbidity exceeds 1,000 NTU with the treating agent entering the phase 3, that is, securing a time which enables the fibers to be treated.
In the step (i), the naturally derived fibers immersed in the fiber-treating agent may be dry or wet. The amount of the fiber-treating agent in which the naturally derived fibers are immersed is preferably 2 or more, more preferably 3 or more, further more preferably 5 or more, even more preferably 10 or more, even more preferably 20 or more, and preferably 500 or less, more preferably 250 or less, further more preferably 100 or less, in terms of bath ratio to the mass of the naturally derived fibers (mass of fiber-treating agent/mass of naturally derived fibers).
That is, the bath ratio is preferably from 2 to 500, more preferably from 3 to 250, further more preferably from 5 to 100, even more preferably from 10 to 100, even more preferably from 20 to 100.
In the step (i), the naturally derived fibers may be fixed with a curler or the like, followed by immersion in the fiber-treating agent of the present invention under heating. This enables a desired shape to be imparted to the naturally derived fibers together with shape sustainability and high durability.
The immersion of the naturally derived fibers in the fiber-treating agent in the step (i) is performed under heating, and this heating is performed by heating the fiber-treating agent. This heating may be performed by immersing the naturally derived fibers in the fiber-treating agent being heated, or by immersing the naturally derived fibers in the fiber-treating agent at a low temperature, and then performing heating. The temperature of the fiber-treating agent is preferably 20° C. or higher, more preferably 35° C. or higher, further more preferably 45° C. or higher for increasing interaction of the water-soluble condensate formed from the component (A) and the component (B) with fiber constituent molecules, for example protein molecules, in the naturally derived fibers, and accelerating a condensation/growth reaction between the condensates of the component (A) and the component (B) in the naturally derived fibers to obtain the effects of the present invention, and preferably lower than 100° C., more preferably 80° C. or lower, further more preferably 70° C. or lower, further more preferably 60° C. or lower for preventing the naturally derived fibers from being degenerated by heat and thus degraded.
Assuming that T is a heating time for heating the treating agent having a turbidity of 1,000 NTU or less immediately after preparation until the treating agent has a turbidity of more than 1,000 NTU, the immersion time in the step (i) is preferably 0.3 T or more, more preferably 0.4 T or more, further more preferably 0.5 T or more, from the viewpoint of exhibiting a stretchability improving effect on naturally derived fibers, and preferably 0.95 T or less, more preferably 0.90 T or less, further more preferably 0.85 T or less for suppressing damage to naturally derived fibers.
The specific immersion time is appropriately adjusted depending on a heating temperature used, and is preferably 15 minutes or more, more preferably 30 minutes or more, further more preferably 1 hour or more, from the viewpoint of exhibiting a stretchability improving effect on naturally derived fibers, and preferably 48 hours or less, more preferably 24 hours or less, further more preferably 12 hours or less for suppressing damage to naturally derived fibers, for example.
It is preferable to carry out the step (i) in an environment where evaporation of moisture is suppressed. Examples of the specific means for suppressing evaporation of moisture include a method in which a container of the fiber-treating agent in which naturally derived fibers are immersed is covered with a film-shaped material, a cap, a lid or the like made of a material impermeable to water vapor.
After the step (i), the naturally derived fibers may be rinsed, or is not required to be rinsed, and it is preferable to rinse the naturally derived fibers from the viewpoint of preventing deterioration of the feel of the naturally derived fibers by an excess polymerized product.
These treatments may allow the water-soluble condensate formed from the components (A) and (B) to infiltrate the naturally derived fibers and interact with fiber constituent molecules, for example protein molecules, in the naturally derived fibers. In the naturally derived fibers, the water-soluble condensates are fused together to form a condensate having a larger molecular weight. Since such a condensate remains in the naturally derived fibers even after the naturally derived fibers are washed, the naturally derived fibers treated by the method of the present invention does not lose shape even when washed.
Since if the turbidity of the treating agent increases during treatment in the step (i), a hard resin layer is formed on the surfaces of naturally derived fibers, so that it is difficult to maintain high stretchability (tenacity) of the naturally derived fibers, and it is difficult to secure a good feel of the fiber surfaces, it is preferable to take out the naturally derived fibers from the treating agent before the turbidity of the treating agent exceeds 1,000 NTU. The turbidity of the treating agent can be confirmed by the above-described turbidity measurement method with a sample appropriately taken from the treating agent. If the naturally derived fibers taken out during treatment have not been sufficiently treated, the step (i) may be carried out again. That is, it is preferable to provide step (ii) after the step (i), and to repeat the step (i) and the step (ii) two or more times.
(ii) Taking out naturally derived fibers from the treating agent before the turbidity of the treating agent exceeds 1,000 NTU.
It is preferable to wash out the insoluble condensate by rinsing the surfaces of naturally derived fibers after taking out the naturally derived fibers from the treating agent in the step (ii). That is, it is preferable to carry out the following step (iii) after the step (ii).
(iii) Rinsing naturally derived fibers taken out
It is desirable that the rinsing in the step (iii) be performed using a composition containing the component (D). The rinsing composition may be composed only of the component (D), or may contain water in addition to the component (D). When water is contained, the content of the component (D) in the rinsing composition is preferably 60 mass % or more, more preferably 80 mass % or more, further more preferably 95 mass % or more.
After the step (i) to (iii), the following step (iv) may be performed which enables further improvement of the shape sustainability of naturally derived fibers:
(iv) immersing naturally derived fibers in a post-cross-linking agent containing components (E) and (C):
(E): at least one formaldehyde derivative selected from the group consisting of formaldehyde, a hydrate of formaldehyde, glyoxylic acid, a hydrate of glyoxylic acid, glyoxylic acid salt, glyoxal, a hydrate of glyoxal, glutaraldehyde, and a hydrate of glutaraldehyde; and
(C): water.
The content of the component (E) in the post-cross-linking agent is preferably 0.01 mass % or more, more preferably 0.1 mass % or more, further more preferably 1 mass % or more, and preferably 60 mass % or less, more preferably 40 mass % or less, further more preferably 20 mass % or less.
That is, the content of the component (E) in the post-cross-linking agent is preferably from 0.01 to 60 mass %, more preferably from 0.1 to 40 mass %, further more preferably from 1 to 20 mass %.
Further, the post-cross-linking agent may contain a pH adjuster such as sodium hydroxide, potassium hydroxide, phosphoric acid, hydrochloric acid or an organic acid. On the other hand, from the viewpoint of improving the feel of the surfaces of naturally derived fibers, it is preferable that the post-cross-linking agent be free of a triazine derivative as the component (B).
The pH of the post-cross-linking agent is preferably 11.0 or less, more preferably 10.0 or less, further more preferably 9.0 or less, and preferably 2.0 or more, more preferably 3.0 or more, further more preferably 4.0 or more, from the viewpoint of suppressing damage to naturally derived fibers.
That is, the pH of the post-cross-linking agent is preferably from 2.0 to 11.0, more preferably from 3.0 to 10.0, further more preferably 4.0 to 9.0, from the viewpoint of suppressing damage to naturally derived fibers.
The temperature of the post-cross-linking agent used in the step (iv) is preferably 20° C. or higher, more preferably 35° C. or higher, further more preferably 45° C. or higher, from the viewpoint of increasing interaction of condensates of the component (A) and the component (B) which are formed in naturally derived fibers with fiber constituent molecules, for example, protein molecules, in the naturally derived fibers to enhance the effects of the present invention (shape sustainability and strength), and preferably lower than 100° C., more preferably 80° C. or lower, further more preferably 70° C. or lower, further more preferably 60° C. or lower, from the viewpoint of preventing naturally derived fibers from being degenerated by heat and degraded.
In the step (iv), the naturally derived fibers to be immersed in the post-cross-linking agent may be either dry or wet. The amount of the post-cross-linking agent in which the naturally derived fibers are immersed is preferably 2 or more, more preferably 3 or more, further more preferably 5 or more, even more preferably 10 or more, even more preferably 20 or more, and preferably 500 or less, more preferably 250 or less, further more preferably 100 or less, in terms of a bath ratio to the mass of naturally derived fibers (mass of post-cross-linking agent/mass of fibers treated in the steps (i) to (iii).
That is, the bath ratio is preferably from 2 to 500, more preferably from 3 to 250, further more preferably from 5 to 100, even more preferably from 10 to 100, even more preferably from 20 to 100.
The time for immersion of the naturally derived fibers in the post-cross-linking agent in the step (iv) is preferably 1 minute or more, more preferably 3 minutes or more, further more preferably 5 minutes or more, and preferably 5 hours or less, more preferably 3 hours or less, further more preferably 1 hour or less, for infiltrating and diffusing the post-cross-linking agent into the naturally derived fibers.
In the method for treating fibers according to the present invention, one or more treatments selected from the group consisting of bleaching, dyeing, surface finish for imparting hydrophobicity and reducing friction, and heating treatment for further improving fiber stretchability (tenacity) may be performed in addition to the steps (i) to (iv).
Here, the treatments of bleaching and dyeing may be performed before or after the steps (i) to (iv), or between the steps (i) to (iv). A plurality of steps may be combined and added, and when both bleaching and dyeing are added, any of the treatments may be performed first except that it is necessary to perform bleaching before dyeing. It is also possible to perform another treatment between bleaching and dyeing.
On the other hand, it is necessary that surface finish for imparting hydrophobicity and reducing friction and heating treatment for further improving fiber stretchability (tenacity) be performed after the steps (i) to (iii), or after the step (iv) if the treatment with the post-cross-linking agent in step (iv) is also performed. In particular, when the surface finish and the heating treatment are additionally performed after the step (iv), it is possible to obtain better results. As long as surface finish for imparting hydrophobicity and reducing friction and heating treatment for further improving fiber stretchability (tenacity) are performed after the steps (i) to (iii) or the step (iv) as described above, their treatment order relation with bleaching and dyeing is not particularly limited.
The bleaching is performed by immersing naturally derived fibers in a bleach composition containing an alkali agent, an oxidizing agent and water. The bleach composition is typically of two-part type. The first part contains an alkali agent and water, and the second part contains an oxidizing agent and water. These two parts are typically stored separately, and mixed before immersion of naturally derived fibers.
Examples of the suitable alkali agent include, but are not limited to, ammonia and salts thereof; alkanolamines (monoethanolamine, isopropanolamine, 2-amino-2-methylpropanol, 2-aminobutanol and the like) and salts thereof; alkanediamines (1,3-propanediamine and the like) and salts thereof; carbonates (guanidine carbonate, sodium carbonate, potassium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate and the like); and mixtures thereof.
The content of the alkali agent in the bleach composition (mixture of first part and second part for two-agent type) is preferably 0.1 mass % or more, more preferably 0.5 mass % or more, further more preferably 1 mass % or more, and preferably 15 mass % or less, more preferably 10 mass % or less, further more preferably 7.5 mass % or less).
Examples of the suitable oxidizing agent include, but are not limited to, hydrogen peroxide, urea peroxide, melamine peroxide and sodium bromate. Among these oxidizing agents, hydrogen peroxide is preferable.
The content of the oxidizing agent in the bleach composition is preferably 1 mass % or more, more preferably 2 mass % or more, and preferably 15 mass % or less, more preferably 12 mass % or less, further more preferably 9 mass % or less.
When the first part and the second part are stored separately, the pH of the second part at 25° C. is preferably 2 or more, more preferably 2.5 or more, and preferably 6 or less, more preferably 4 or less. The pH can be adjusted by a suitable buffering agent. The pH of the bleach composition at 25° C. is preferably 6 or more, more preferably 6.5 or more, further more preferably 6.8 or more, and preferably 11 or less, more preferably 10.5 or less, further more preferably 10 or less.
The dyeing is performed by immersing naturally derived fibers in a dyeing composition. The dyeing composition contains a dye, and optionally contains an alkali agent or an acid, an oxidizing agent or the like. Examples of the dye include direct dyes, oxidizing dyes, and combinations thereof.
The type of the direct dye is not particularly limited, and any direct dye suitable for dyeing can be used. Examples of the direct dye include anionic dyes, nitro dyes, disperse dyes, cationic dyes, and dyes having an azo-phenol structure selected from the group consisting of the following HC Red 18, HC Blue 18 and HC Yellow 16, salts thereof, and mixtures thereof.
Examples of the cationic dye include, but are not limited to, Basic Blue 6, Basic Blue 7, Basic Blue 9, Basic Blue 26, Basic Blue 41, Basic Blue 99, Basic Brown 4, Basic Brown 16, Basic Brown 17, Natural Brown 7, Basic Green 1, Basic Orange 31, Basic Red 2, Basic Red 12, Basic Red 22, Basic Red 51, Basic Red 76, Basic Violet 1, Basic Violet 2, Basic Violet 3, Basic Violet 10, Basic Violet 14, Basic yellow 57, Basic Yellow 87, and mixtures thereof. Basic Red 51, Basic Orange 31, Basin Yellow 87 and Mixtures thereof are particularly preferable.
Examples of the anionic dye include, but are not limited to, Acid Black 1, Acid Blue 1, Acid Blue 3, Food Blue 5, Acid Blue 7, Acid Blue 9, Acid Blue 74, Acid Orange 3, Acid Orange 4, Acid Orange 6, Acid Orange 7, Acid Orange 10, Acid Red 1, Acid Red 14, Acid Red 18, Acid Red 27, Acid Red 33, Acid Red 50, Acid Red 52, Acid Red 73, Acid Red 87, Acid Red 88, Acid Red 92, Acid Red 155, Acid Red 180, Acid Violet 2, Acid Violet 9, Acid Violet 43, Acid Violet 49, Acid Yellow 1, Acid Yellow 10, Acid Yellow 23, Acid Yellow 3, Food Yellow No. 8, D&C Brown No. 1, D&C Green No. 5, D&C Green No. 8, D&C Orange No. 4, D&C Orange No. 10, D&C Orange No. 11, D&C Red No. 21, D&C Red No. 27, D&C Red No. 33, D&C Violet 2, D&C Yellow No. 7, D&C Yellow No. 8, D&C Yellow No. 10, FD&C Red 2, FD&C Red 40, FD&C Red No. 4, FD&C Yellow No. 6, FD&C Blue 1, Food Black 1, Food Black 2, alkali metal salts (sodium salts, potassium salts and the like), and mixtures thereof.
Among them, preferred anionic dyes are Acid Black 1, Acid Red 52, Acid Violet 2, Acid Violet 43, Acid Red 33, Acid Orange 4, Acid Orange 7, Acid Red 27, Acid Yellow 3, Acid Yellow 10, and salts thereof. More preferred anionic dyes are Acid Red 52, Acid Violet 2, Acid red 33, Acid Orange 4, Acid Yellow 10, and salts and mixtures thereof.
Examples of the nitro dye include, but are not limited to, HC Blue No. 2, HC Blue No. 4, HC Blue No. 5, HC Blue No. 6, HC Blue No. 7, HC Blue No. 8, HC Blue No. 9, HC Blue No. 10, HC Blue No. 11, HC Blue No. 12, HC Blue No. 13, HC Brown No. 1, HC Brown No. 2, HC Green No. 1, HC Orange No. 1, HC Orange No. 2, HC Orange No. 3, HC Orange No. 5, HC Red BN, HC Red No. 1, HC Red No. 3, HC Red No. 7, HC Red No. 8, HC Red No. 9, HC Red No. 10, HC Red No. 11, HC Red No. 13, HC Red No. 54, HC Red No. 14, HC Violet BS, HC Violet No. 1, HC Violet No. 2, HC Yellow No. 2, HC Yellow No. 4, HC Yellow No. 5, HC Yellow No. 6, HC Yellow No. 7, HC Yellow No. 8, HC Yellow No. 9, HC Yellow No. 10, HC Yellow No. 11, HC Yellow No. 12, HC Yellow No. 13, HC Yellow No. 14, HC Yellow No. 15, 2-amino-6-chloro-4-nitrophenol, picramic acid, 1,2-diamino-4-nitrobenzol, 1,4-diamino-2-nitrobenzol, 3-nitro-4-aminophenol, 1-hydroxy-2-amino-3-nitrobenzol, 2-hydroxyethylepicramic acid, and mixtures thereof.
Examples of the disperse dye include, but are not limited to, Disperse Blue 1, Disperse Black 9, Disperse Violet 1, and mixtures thereof.
One of these direct dyes may be used alone, or two or more thereof may be used in combination. Direct dyes different in ionicity may be used in combination.
The content of the direct dye in the dyeing composition is preferably 0.001 mass % or more, more preferably 0.01 mass % or more, further more preferably 0.05 the mass % or more, from the viewpoint of obtaining sufficient dyeability, and preferably 10 mass % or less, more preferably 7.5 mass % or less, further more preferably 5.0 mass % or less, further more preferably 3.0 mass % or less, from the viewpoint of compatibility.
When the dyeing composition contains only direct dyes, an oxidizing agent is not necessary for dyeing naturally derived fibers. When it is desirable that naturally derived fibers be light-colored, the composition may contain an oxidizing agent.
When the dyeing composition contains an oxidizing dye, the composition is typically of two-part type. The first part contains an oxidizing dye intermediate (precursor and coupler) and an alkali agent, and the second part contains an oxidizing agent such as hydrogen peroxide. These two parts are typically stored separately, and mixed before immersion of naturally derived fibers.
The oxidizing dye intermediate is not particularly limited, and it is possible to suitably use any known of precursors and couplers which are commonly used for dyeing products.
Examples of the precursor include, but are not limited to, paraphenylenediamine, toluene-2,5-diamine, 2-chloro-paraphenylenediamine, N-methoxyethyl-para-phenylenediamine, N-phenylparaphenylenediamine, N,N-bis(2-hydroxyethyl)-paraphenylenediamine, 2-(2-hydroxyethyl)-paraphenylenediamine, 2,6-dimethyl-paraphenylenediamine, 4,4′-diaminodiphenylamine, 1,3-bis(N-(2-hydroxyethyl)-N-(4-aminophenyl)amino)-2-propanol, PEG-3,3,2′-paraphenylenediamine, paraaminophenol, paramethylaminophenol, 3-methyl-4-aminophenol, 2-aminomethyl-4-aminophenol, 2-(2-hydroxyethylaminoethyl)-4-aminophenol, ortho-aminophenol, 2-amino-5-methylphenol, 2-amino-6-methylphenol, 2-amino-5-acetamidophenol, 3,4-diaminobenzoic acid, 5-aminosalicylic acid, 2,4,5,6-tetraaminopyrimidine, 2,5,6-triamino-4-hydroxypyrimidine, 4,5-diamino-1-(4′-chlorobenzyl)pyrazole, 4,5-diamino-1-hydroxyethylpyrazole, salts of these substances, and mixture thereof.
Examples of the coupler include, but are not limited to, metaphenylenediamine, 2,4-diaminophenoxyethanol, 2-amino-4-(2-hydroxyethylamino)anisole, 2,4-diamino-5-methylphenetole, 2,4-diamino-5-(2-hydroxyethoxy)toluene, 2,4-dimethoxy-1,3-diaminobenzene, 2,6-bis(2-hydroxyethylamino)toluene, 2,4-diamino-5-fluorotoluene, 1,3-bis(2,4-diaminophenoxy)propane, metaaminophenol, 2-methyl-5-aminophenol, 2-methyl-5-(2-hydroxyethylamino)phenol, 2,4-dichloro-3-aminophenol, 2-chloro-3-amino-6-methylphenol, 2-methyl-4-chloro-5-aminophenol, N-cyclopentyl-metaaminophenol, 2-methyl-4-methoxy-5-(2-hydroxyethylamino)phenol, 2-methyl-4-fluoro-5-aminophenol, paraaminoorthocresol, resorcin, 2-methylresorcin, 4-chlororesorcin, 1-naphthol, 1,5-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 2-isopropyl-5-methylphenol, 4-hydroxyindole, 5-hydroxyindole, 6-hydroxyindole, 7-hydroxyindole, 6-hydroxybenzomorpholine, 3,4-methylenedioxyphenol, 2-bromo-4,5-methylenedioxyphenol, 3,4-methylenedioxyaniline, 1-(2-hydroxyethyl)amino-3,4-methylenedioxybenzene, 2,6-dihydroxy-3,4-dimethylpyridine, 2,6-dimethoxy-3,5-diaminopyridine, 2,3-diamino-6-methoxypyridine, 2-methylamino-3-amino-6-methoxypyridine, 2-amino-3-hydroxypyridine, 2,6-diaminopyridine, salts of these substances, and mixtures thereof.
The content of each of the precursor and the coupler in the dyeing composition is preferably 0.01 mass % or more, more preferably 0.1 mass % or more, and preferably 10 mass % or less, more preferably 7.5 mass % or less, further more preferably 5 mass % or less.
When the dyeing composition contains an oxidizing dye, the dyeing composition further contains an alkali agent. Examples of the suitable alkali agent include, but are not limited to, ammonia and salts thereof; alkanolamines (monoethanolamine, isopropanolamine, 2-amino-2-methylpropanol, 2-aminobutanol and the like) and salts thereof; alkanediamines (1,3-propanediamine and the like) and salts thereof; carbonates (guanidine carbonate, sodium carbonate, potassium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate and the like); and mixtures thereof.
The content of the alkali agent in the dyeing composition is preferably 0.1 mass % or more, more preferably 0.5 mass % or more, further more preferably 1 mass % or more, and preferably 15 mass % or less, more preferably 10 mass % or less, further more preferably 7.5 mass % or less.
The composition containing an oxidizing agent (second part) when the dyeing composition contains an oxidizing dye is stored separately from the composition containing an oxidizing agent (first part), and mixed before naturally derived fibers are immersed. Examples of the suitable oxidizing agent include, but are not limited to, hydrogen peroxide, urea peroxide, melamine peroxide and sodium brominate. Among these oxidizing agents, hydrogen peroxide is preferable.
The content of the oxidizing agent in the dyeing composition is preferably 1 mass % or more, more preferably 2 mass % or more, and preferably 15 mass % or less, more preferably 12 mass % or less, further more preferably 9 mass % or less.
When the first part and the second part are stored separately, the pH of the second part at 25° C. is preferably 2 or more, more preferably 2.5 or more, and preferably 6 or less, more preferably 4 or less. The pH can be adjusted by a suitable buffering agent. The pH of the dyeing composition obtained by mixing the first part and the second part at 25° C. is preferably 6 or more, more preferably 6.5 or more, further more preferably 6.8 or more, and preferably 11 or less, more preferably 10.5 or less, further more preferably 10 or less.
When the dyeing composition contains an oxidizing dye, the dyeing composition may further contain any of the direct dyes exemplified above.
Preferably, the dyeing composition may further contain the following surfactant, conditioning component and the like. Preferably, the dyeing composition can be in the form of solution, emulsion, cream, paste and mousse.
The temperature of the dyeing composition is preferably 0° C. or higher, more preferably 10° C. or higher, further more preferably 20° C. or higher, and preferably 90° C. or lower, more preferably 80° C. or lower, from the viewpoint of efficiently infiltrating and diffusing the dyeing composition into naturally derived fibers to enhance the effect of dyeing.
The surface finish for imparting hydrophobicity and reducing friction is performed by immersing naturally derived fibers in the following surface finish agent after the steps (i) to (iii), or after the step (iv) if the treatment with the post-cross-linking agent in the step (iv) is performed.
The surface finish agent comprises the following component (F) and (C).
(F) epoxyaminosilane copolymer which is a reaction product of the following compounds (a) to (d):
(C) water.
The epoxyaminosilane copolymer as the component (F) is a reaction product of the following compounds (a) to (d).
<Compounds (a) and (b)>
The compound (a) is polysiloxane having at least two oxiranyl groups or oxetanyl groups, and examples thereof include compounds of the following formula (5):
The compound (b) is polyether having at least two oxiranyl groups or oxetanyl groups, and examples thereof include compounds of the following formula (6):
In formulae (5) and (6), the hetero atom optionally contained in R is preferably an oxygen atom. Examples of R include an oxiranylmethyl group (glycidyl group), an oxiranylmethoxy group (glycidyloxy group), an oxiranylmethoxypropyl group (glycidyloxypropyl group), an oxetanylmethyl group, an oxetanylmethoxy group, an oxetanylmethoxypropyl group and a 3-ethyloxetanylmethyl group. Among them, hydrocarbon groups having 1 to 4 carbon atoms and an oxiranyl group and optionally having a hetero oxygen atom are preferable, and at least one selected from the group consisting of an oxiranylmethyl group (glycidyl group), an oxiranylmethoxy group (glycidyloxy group) and an oxetanylmethyl group, an oxiranylmethoxypropyl group (glycidyloxypropyl group) is more preferable.
<Compound (c)>
The compound (c) is aminopropyltrialkoxysilane. Examples of the alkoxy group in the compound (c) include alkoxy groups having 1 to 6 carbon atoms, preferably 2 to 4 carbon atoms, more preferably 3 carbon atoms, and among them, an isopropoxy group is preferable. Examples of the compound (c) include aminopropyltrimethoxysilane, aminopropyltriethoxysilane, aminopropyltripropoxysilane, aminopropyltriisopropoxysilane, aminopropyltributoxysilane, and aminopropyltri-tert-butoxysilane, and among them, aminopropyltriisopropoxysilane is preferable. Any one compound (c) may be used alone, or two or more compounds (c) may be used in combination.
<Compound (d)>
The compound (d) is a compound selected from the group consisting of the following primary and secondary amines:
Among them, primary amines are preferable, and one selected from the group consisting of aminopropyldiethylamine, aminopropyldimethylamine and aminopropyldibutylamine is more preferable. One compound (d) may be used alone, or two or more compounds (d) may be used in combination.
The reaction of compounds (a) to (d) is carried out by, for example, refluxing the compounds in a solvent such as isopropanol for a certain time. Here, the molar ratio of oxiranyl groups or oxetanyl groups of compounds (a) and (b) to amino groups of the compound (c) is preferably 1 or more, more preferably 1.1 or more, further more preferably 1.2 or more, and preferably 4 or less, more preferably 3.9 or less, further more preferably 3.8 or less.
Examples of the component (F) include those having the INCI name of polysilicone-29, and examples of the marketed product thereof include Silsoft CLX-E (containing an active ingredient at 15 mass %, dipropylene glycol and water) from Momentive Performance Materials Company.
The content of the component (F) in the surface finish agent is preferably 0.01 mass % or more, more preferably 0.05 mass % or more, further more preferably 0.10 mass % or more, further more preferably 0.20 mass % or more, from the viewpoint of imparting sufficient hydrophobicity to naturally derived fibers, and preferably 15.00 mass % or less, more preferably 10.00 mass % or less, further more preferably 8.00 mass % or less, further more preferably 6.00 mass % or less, from the viewpoint that a sticky feel is not given.
From the viewpoint of increasing the reaction rate of the trialkoxysilane part of the component (F) in an acidic region or a basic region, the pH of the surface finish agent at 25° C. is preferably in the following range. When the surface finish agent is set as an acidic region, the pH is preferably 1.0 or more, more preferably 1.5 or more, further more preferably 2.0 or more, and preferably 5.0 or less, more preferably 4.0 or less, further more preferably 3.5 or less. When the surface finish agent is set as a basic region, the pH is preferably 7.0 or more, more preferably 7.5 or more, further more preferably 8.0 or more, and preferably 11.0 or less, more preferably 10.5 or less, further more preferably 10.0 or less. The surface finish agent may appropriately contain a pH adjuster for adjusting the pH of the surface finish agent to be within the above-described range. As the pH adjuster, alkanol amines such as monoethanolamine, isopropanolamine, 2-amino-2-methylpropanol and 2-aminobutanol, or salts thereof; alkanediamines such as 1,3-propanediamine, or salts thereof; carbonates such as guanidine carbonate, sodium carbonate, potassium carbonate, sodium hydrogen carbonate and potassium hydrogen carbonate; hydroxides such as sodium hydroxide, potassium hydroxide; and the like can be used as the alkali agent. As the acid agent, inorganic acids such as hydrochloric acid and phosphoric acid, hydrochlorides such as monoethanolamine hydrochloride, phosphorates such as monopotassium dihydrogen phosphate and disodium monohydrogen phosphate, and organic acids such as lactic acid and malic acid, and the like can be used.
The amount of the surface finish agent in which naturally derived fibers are immersed is preferably 2 or more, more preferably 5 or more, further more preferably 10 or more, and preferably 100 or less, more preferably 50 or less, further more preferably 20 or less, in terms of bath ratio to the mass of the naturally derived fibers (mass of surface finish agent/mass of naturally derived fibers).
Further, from the viewpoint of more effectively improving the stretchability of naturally derived fibers, naturally derived fibers can be heated while being stretched by applying tension to the fibers. When the naturally derived fibers are small in amount, it is preferable to use a hair iron for the heating, and when the naturally derived fibers are large in amount, an equivalent result can be obtained by, for example, performing hot air heating while applying tension by a rewinder.
The fiber draw ratio during heating is preferably 0.1% or more, more preferably 0.2% or more, further more preferably 0.5% or more, from the viewpoint of more effectively improving the stretchability of the fibers, and preferably 10% or less, more preferably 5% or less, further more preferably 2% or less, from the viewpoint of suppressing damage to the fibers.
The heating temperature is preferably 120° C. or higher, more preferably 140° C. or higher, further more preferably 160° C. or higher, from the viewpoint of more effectively improving the stretchability of the fibers, and preferably 240° C. or lower, more preferably 220° C. or lower, further more preferably 200° C. or lower, from the viewpoint of suppressing damage to the fibers.
The heating time is preferably 1 second or more, more preferably 3 seconds or more, further more preferably 5 seconds or more, from the viewpoint of more effectively improving the stretchability of the fibers, and preferably 60 seconds or less, more preferably 30 seconds or less, further more preferably 20 seconds or less, from the viewpoint of suppressing damage to the fibers.
After heating, from the viewpoint of more effectively improving the stretchability of the fibers, naturally derived fibers can be left to stand in water while being stretched by applying tension to the fibers.
The draw ratio here is preferably 0.1% or more, more preferably 0.2% or more, further more preferably 0.5% or more, from the viewpoint of more effectively improving the stretchability of the fibers, and preferably 10% or less, more preferably 5% or less, further more preferably 2% or less, from the viewpoint of suppressing damage to the fibers.
The water temperature is preferably 5° C. or higher, more preferably 20° C. or higher, further more preferably 30° C., from the viewpoint of more effectively improving the stretchability of the fibers, and preferably 80° C. or lower, more preferably 60° C. or lower, further more preferably 50° C. or lower, from the viewpoint of suppressing damage to the fibers.
The time for leaving the fibers to stand in water is preferably 1 minute or more, more preferably 5 minutes or more, further more preferably 30 minutes or more, from the viewpoint of more effectively improving the stretchability of the fibers, and preferably 48 hours or less, more preferably 24 hours or less, further more preferably 3 hours or less, from the viewpoint of suppressing damage to the fibers.
Depending on conditions for polymerization in the steps (i) to (iii), stretchability equivalent to that of human hair can be achieved during drying of the fibers.
When naturally derived fibers are treated by the above method for treating fibers, the fibers contain a condensate formed from the components (A) and (B), so that it is possible to produce fibers for hair ornament products in which the fibers are excellent in shape sustainability and tensile elastic modulus and the stretchability (tenacity) of the naturally derived fibers is highly improved, and it is also possible to produce a hair ornament product using the fibers.
In the present invention, examples of the hair ornament product include hair wigs, wigs, weavings, hair extensions, blade hairs, hair accessories, and doll hairs.
Concerning the embodiments described above, preferred aspects of the present invention will be further disclosed below.
<1> A fiber-treating agent comprising a condensate formed from the following components (A) and (B), and a component (C), wherein a total content of a constituent element derived from the component (A) and a constituent element derived from the component (B) is more than 1 mass %, and a turbidity is 1,000 NTU or less:
<2> The fiber-treating agent according to <1>, wherein a content of a constituent element derived from the component (A) in the fiber-treating agent is preferably 0.1 mass % or more, more preferably 1 mass % or more, further more preferably 1.5 mass % or more, even more preferably 3 mass % or more, even more preferably 5 mass % or more, and preferably 60 mass % or less, more preferably 50 mass % or less, further more preferably 40 mass % or less, even more preferably 35 mass % or less, even more preferably 30 mass % or less.
<3> The fiber-treating agent according to <1> or <2>, wherein the component (B) is preferably at least one selected from the group consisting of melamine, monomethylol melamine, dimethylol melamine, trimethylol melamine, benzoguanamine, acetoguanamine, 2,4-diamino-1,3,5-triazine, ammeline and 2-chloro-4,6-diamino-1,3,5-triazine, more preferably at least one selected from the group consisting of melamine, monomethylol melamine, dimethylol melamine and trimethylol melamine, further more preferably melamine.
<4> The fiber-treating agent according to any one of <1> to <3>, wherein a content of the constituent element derived from the component (B) in the fiber-treating agent is preferably 0.1 mass % or more, more preferably 1 mass % or more, further more preferably 2.5 mass % or more, even more preferably 5 mass % or more, and preferably 60 mass % or less, more preferably 50 mass % or less, further more preferably 40 mass % or less, even more preferably 35 mass % or less, even more preferably 30 mass % or less.
<5> The fiber-treating agent according to any one of <1> to <4>, wherein the total content of the constituent element derived from the component (A) and the constituent element derived from the component (B) in the fiber-treating agent is preferably 2.5 mass % or more, more preferably 5 mass % or more, further more preferably 10 mass % or more, and preferably 80 mass % or less, more preferably 70 mass % or less, further more preferably 60 mass % or less, even more preferably 50 mass % or less, even more preferably 40 mass % or less.
<6> The fiber-treating agent according to any one of <1> to <5>, wherein a molar ratio of the constituent element derived from the component (A) to the constituent element derived from the component (B), (A)/(B), is preferably 0.005 or more, more preferably 0.01 or more, further more preferably 0.05 or more, even more preferably 0.1 or more, and preferably less than 5, more preferably 4 or less, further more preferably 3 or less, even more preferably 2 or less.
<7> The fiber-treating agent according to any one of <1> to <6>, wherein a content of the condensate formed from the components (A) and (B) is preferably more than 1 mass %, more preferably 1.5 mass % or more, further more preferably 2.5 mass % or more, even more preferably 5 mass % or more, even more preferably 10 mass % or more, and preferably 80 mass % or less, more preferably 70 mass % or less, further more preferably 60 mass % or less, even more preferably 50 mass % or less, even more preferably 40 mass % or less.
<8> The fiber-treating agent according to any one of <1> to <7>, wherein the (C) water is a medium, and a content of the component (C) is preferably 10 mass % or more, more preferably 20 mass % or more, further more preferably 30 mass % or more, even more preferably 40 mass % or more, and preferably 99 mass % or less, more preferably 97 mass % or less, further more preferably 95 mass % or less, even more preferably 90 mass % or less.
<9> The fiber-treating agent according to any one of <1> to <8>, preferably further comprising the following component (D):
<10> The fiber-treating agent according to <9>, wherein the component (D) is preferably at least one selected from the group consisting of a monohydric alcohol, a dihydric alcohol, a dihydric alcohol derivative, a polyhydric alcohol with a valence number of 3 or more, lactam, imidazolidinone, pyrimidinone, lactone, alkylene carbonate and a general-purpose organic solvent, more preferably at least one selected from the group consisting of a dihydric alcohol, lactam and imidazoline, further more preferably at least one selected from the group consisting of diethylene glycol, triethylene glycol, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone and DMDM hydantoin.
<11> The fiber-treating agent according to <9> or <10>, wherein Hansen solubility parameter SP value of the component (D) is preferably 35.8 Mpa1/2 or less, more preferably 34.7 Mpa1/2 or less, further more preferably 29.2 Mpa1/2 or less, and preferably 17.8 Mpa1/2 or more, more preferably 21.1 Mpa1/2 or more, further more preferably 22.0 Mpa1/2 or more.
<12> The fiber-treating agent according to any one of <1> to <11>, preferably further comprising a cationic surfactant.
<13> The fiber-treating agent according to <12>, wherein the cationic surfactant is preferably a long chain monoalkyl quaternary ammonium salt having one alkyl group having 8 to 24 carbon atoms and three alkyl groups having 1 to 4 carbon atoms, more preferably at least one selected from the group consisting of compounds of the following formula:
<14> The fiber-treating agent according to <12> or <13>, wherein a content of the cationic surfactant is preferably 0.05 mass % or more, more preferably 0.10 mass % or more, and preferably 10 mass % or less, more preferably 5 mass % or less.
<15> The fiber-treating agent according to any one of <1> to <14>, preferably further comprising silicone, more preferably one or more selected from the group consisting of dimethylpolysiloxane and amino acid-modified silicone.
<16> The fiber-treating agent according to <15>, wherein a content of the silicone is preferably 0.1 mass % or more, more preferably 0.2 mass % or more, further more preferably 0.5 mass % or more, and preferably 20 mass % or less, more preferably 10 mass % or less, further more preferably 5 mass % or less.
<17> The fiber-treating agent according to any one of <1> to <16>, preferably further comprising a cationic polymer.
<18> The fiber-treating agent according to <17>, wherein a content of the cationic polymer is preferably 0.001 mass % or more, more preferably 0.01 mass % or more, further more preferably 0.05 mass % or more, and preferably 20 mass % or less, more preferably 10 massa or less.
<19> The fiber-treating agent according to any one of <1> to <18>, wherein a turbidity is preferably 500 NTU or less, more preferably 100 NTU or less, further more preferably 20 NTU or less.
<20> The fiber-treating agent according to any one of <1> to <19>, wherein a pH is preferably 3.0 or more, more preferably 3.5 or more, further more preferably 4.0 or more, further more preferably 4.5 or more, and preferably 12.0 or less, more preferably 11.0 or less, further more preferably 10.0 or less, further more preferably 9.0 or less.
<21> The fiber-treating agent according to any one of <1> to <20>, wherein the fiber-treating agent is a treating agent preferably for naturally derived fibers, more preferably for fibers taken from a natural animal or plant, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, further more preferably for fibers taken from a natural animal or plant, other than human hair fibers, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, even more preferably for regenerated protein fibers selected from the group consisting of regenerated collagen fibers made from collagen as a raw material and regenerated silk fibers made from silk fibroin as a raw material, even more preferably for regenerated collagen fibers.
<22> A method for producing a fiber-treating agent, comprising heating a composition until a turbidity is 1,000 NTU or less, the composition containing the following components (A) to (C), wherein a total content of a constituent element derived from the component (A) and a constituent element derived from the component (B) is 1 mass % or more:
<23> The method for producing a fiber-treating agent according to <22>, wherein a heating temperature is preferably 85° C. or higher, more preferably 88° C. or higher, further more preferably 90° C. or higher, and preferably 120° C. or lower, more preferably 115° C. or lower, further more preferably 110° C. or lower.
<24> The method for producing a fiber-treating agent according to <22> or <23>, wherein a heating time is preferably 1 minute or more, more preferably 5 minutes or more, and preferably 20 minutes or less, more preferably 15 minutes or less.
<25> The method for producing a fiber-treating agent according to any one of <22> to <24>, wherein a pH during heating is preferably 7.0 or more, more preferably 8.0 or more, further more preferably 9.0 or more, and preferably 13.0 or less, more preferably 12.0 or less, further more preferably 11.0 or less.
<26> The method for producing a fiber-treating agent according to any one of <22> to <25>, wherein the fiber-treating agent is a treating agent preferably for naturally derived fibers, more preferably for fibers taken from a natural animal or plant, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, further more preferably for fibers taken from a natural animal or plant, other than human hair fibers, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, even more preferably for regenerated protein fibers selected from the group consisting of regenerated collagen fibers made from collagen as a raw material and regenerated silk fibers made from silk fibroin as a raw material, even more preferably for regenerated collagen fibers.
<27> A method for treating fibers, comprising the following step (i):
<28> The method for treating fibers according to <27>, wherein the following step (0) is preferably carried out before the step (i):
<29> The method for treating fibers according to <28>, wherein, assuming that T is a heating time for heating the treating agent having a turbidity of 1,000 NTU or less immediately after preparation until the treating agent has a turbidity of more than 1,000 NTU, a heating time in the step (0) is preferably 0.2 T or more, more preferably 0.3 T or more, further more preferably 0.4 T or more, and preferably 0.8 T or less, more preferably 0.7 T or less, further more preferably 0.6 T or less.
<30> The method for treating fibers according to any one of <27> to <29>, wherein an amount of the fiber-treating agent in which the fibers are immersed in the step (i) is preferably 2 or more, more preferably 3 or more, further more preferably 5 or more, even more preferably 10 or more, even more preferably 20 or more, and preferably 500 or less, more preferably 250 or less, further more preferably 100 or less, in terms of bath ratio to a mass of the fibers (mass of fiber-treating agent/mass of fibers).
<31> The method for treating fibers according to any one of <27> to <30>, wherein a temperature of the fiber-treating agent in the step (i) is preferably 20° C. or higher, more preferably 35° C. or higher, further more preferably 45° C. or higher, and preferably lower than 100° C., more preferably 80° C. or lower, further more preferably 70° C. or lower, further more preferably 60° C. or lower.
<32> The method for treating fibers according to any one of <27> to <31>, wherein, assuming that T is a heating time for heating the treating agent having a turbidity of 1,000 NTU or less immediately after preparation until the treating agent has a turbidity of more than 1,000 NTU, an immersion time in the step (i) is preferably 0.3 T or more, more preferably 0.4 T or more, further more preferably 0.5 T or more, and preferably 0.95 T or less, more preferably 0.90 T or less, further more preferably 0.85 T or less.
<33> The method for treating fibers according to any one of <27> to <32>, wherein preferably, the following step (ii) is carried out after the step (i), and the step (i) and the step (ii) are repeated two or more times:
<34> The method for treating fibers according to <33>, wherein the following step (iii) is preferably carried out after the step (ii):
<35> The method for treating fibers according to <34>, wherein preferably, the rinsing in the step (iii) is performed using a rinsing composition containing a component (D):
<36> The method for treating fibers according to <35>, wherein the rinsing composition contains water in addition to the component (D), and the content of the component (D) in the rinsing composition is preferably 60 mass % or more, more preferably 80 mass % or more, further more preferably 95 mass % or more.
<37> The method for treating fibers according to any one of <27> to <36>, wherein preferably, the following step (iv) is further carried out after the steps (i) to (iii):
<38> The method for treating fibers according to <37>, wherein a content of the component (E) in the post-cross-linking agent is preferably 0.01 mass % or more, more preferably 0.1 mass % or more, further more preferably 1 mass % or more, and preferably 60 mass % or less, more preferably 40 mass % or less, further more preferably 20 mass % or less.
<39> The method for treating fibers according to <37> or <38>, wherein a temperature of the post-cross-linking agent is preferably 20° C. or higher, more preferably 35° C. or higher, further more preferably 45° C. or higher, and preferably lower than 100° C., more preferably 80° C. or lower, further more preferably 70° C. or lower, further more preferably 60° C. or lower.
<40> The method for treating fibers according to any one of <27> to <39>, wherein preferably, the step of immersing fibers in a surface finish agent containing the following components (F) and (C) is further carried out after the steps (i) to (iii) or the step (iv):
<41> The method for treating fibers according to <40>, wherein preferably, the component (F) is polysilicone-29.
<42> The method for treating fibers according to <40> or <41>, wherein a content of the component (F) in the surface finish agent is preferably 0.01 mass % or more, more preferably 0.05 mass % or more, further more preferably 0.10 mass % or more, further more preferably 0.20 mass % or more, and preferably 15.00 mass % or less, more preferably 10.00 mass % or less, further more preferably 8.00 mass % or less, further more preferably 6.00 mass % or less.
<43> The method for treating fibers according to any one of <27> to <42>, wherein the fibers to be treated are preferably naturally derived fibers, more preferably fibers taken from a natural animal or plant, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, further more preferably fibers taken from a natural animal or plant, other than human hair fibers, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, even more preferably regenerated protein fibers selected from the group consisting of regenerated collagen fibers made from collagen as a raw material and regenerated silk fibers made from silk fibroin as a raw material, even more preferably regenerated collagen fibers.
<44> A method for producing fibers for hair ornament products, comprising the step of treating fibers by the method for treating fibers according to any one of <27> to <43>.
<45> A method for producing a hair ornament product, comprising the step of treating fibers by the method for treating fibers according to any one of <27> to <43>.
<46> A fiber for hair ornament products comprising a condensate formed from components (A) and (B):
<47> A hair ornament product having, as a constituent element, fibers comprising a condensate formed from components (A) and (B):
<48> A fiber-treating agent comprising the following components (A) to (C):
<49> The fiber-treating agent according to <45>, further comprising the following component (D):
<50> The fiber-treating agent according to <48> or <49>, wherein the fiber-treating agent is preferably for naturally derived fibers, more preferably for fibers taken from a natural animal or plant, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, further more preferably for fibers taken from a natural animal or plant, other than human hair fibers, or fibers artificially produced using keratin, collagen, casein, soybeans, peanuts, corn, silk flocks, or silk fibroin as a raw material, even more preferably for regenerated protein fibers selected from the group consisting of regenerated collagen fibers made from collagen as a raw material and regenerated silk fibers made from silk fibroin as a raw material, even more preferably for regenerated collagen fibers.
<51> A fiber-treating agent kit comprising the fiber-treating agent according to any one of <48> to <50>, and a post-cross-linking agent containing components (E) and (C) and having a pH of 1.0 to 4.5:
<52> The fiber-treating agent kit according to <51>, preferably further comprising a surface finish agent containing components (F) and (C):
<53> A fiber-treating agent kit comprising the fiber-treating agent according to any one of <48> to <50>, and a surface finish agent containing components (F) and (C):
Using compositions whose formulations are shown in Table 1, regenerated collagen fibers were treated by the following method, and various properties were evaluated. The pH of each composition was measured with the prepared composition directly applied to a pH meter (F-52 manufactured by HORIBA, Ltd.) at room temperature (25° C.). The turbidity of the composition was measured with a fiber-treating agent directly placed in a measurement cell (ϕ25×60 mm borosilicate glass) of a digital turbidimeter (manufactured by AS ONE Corporation/model: TB700/measurement method: equivalent to ISO 7027, Nephelometry 90°/light source: infrared emitting diode (850 nm)/detector: crystal silicon solar cell module) at room temperature (25° C.)
<Treatment method; Examples 1 to 12 and Comparative Examples 1 to 3 (the following cycle repeated a predetermined number of times when the number of treatments was 2 or more)>
1. A 22 cm-long tress with 0.5 g of regenerated collagen fibers (*) was immersed in a container containing 40 g of the fiber-treating agent, the opening of the container was closed, the container was immersed together with its contents in a water bath (manufacturer: TOYO SEISAKUSHO, Ltd./Model: TBS221FA) at 50° C., and heating was performed for a predetermined time. The heating time was fixed to a time equivalent to about 0.8 T (T is as described above).
*: Regenerated collagen fibers manufactured by Kaneka Corporation were purchased in the form of a marketed extension product, and cut, and the cut fibers were segmented into tresses, and used for evaluation. In this evaluation, extension products were used which display the use of Ultima 100% as a fiber species, and are brown with a color number of 3, and straight in shape.
2. The container containing the tress was taken out from the water bath, and brought back to room temperature.
3. The tress was taken out from the container, immersed in 50 g of triethylene glycol for 30 seconds, then rinsed with running tap water at 30° C. for 30 seconds, lathered with evaluating shampoo for 60 seconds, rinsed with running tap water at 30° C. for 30 seconds, and lightly drained with a towel, and the tress was blown by a hot air dryer (Nobby White NB 3000 manufactured by TESCOM Company) while being combed. At this time, the tress remained straight.
<Treatment method; Comparative Examples 4 and 5>
1. The fiber-treating agent was applied in a predetermined bath ratio (1.5 g for Comparative Example 4 and 1.0 g for Comparative Example 5) to a 22 cm-long tress with 0.5 g of regenerated collagen fibers (*), and allowed to adequately spread, the tress was then put in a closable container, the container was put together with its contents in an oven (forced circulation dryer with a stainless window; SOFW-450 manufactured by AS ONE Corporation) set at 60° C., and heating was performed for a predetermined time.
*: Regenerated collagen fibers manufactured by Kaneka Corporation were purchased in the form of a marketed extension product, and cut, and the cut fibers were segmented into tresses, and used for evaluation. In this evaluation, extension products were used which display the use of Ultima 100% as a fiber species, and are brown with a color number of 3, and straight in shape.
2. The container with the tress was taken out from the oven, and brought back to room temperature.
3. The tress was taken out from the container. For both Comparative Examples 4 and 5, the tress was covered with a turbid opaque white precipitate. Subsequently, the tress was rinsed with running tap water at 30° C. for 30 seconds, lathered with evaluating shampoo for 60 seconds, rinsed with running tap water at 30° C. for 30 seconds, lightly drained with a towel, and then blown by a hot air dryer (Nobby White NB 3000 manufactured by TESCOM Company) while being combed. At this time, the tress remained straight.
As an index of stretchability (tenacity) during fiber tensioning, an average breaking elongation, that is, an average value in evaluation on a plurality of fibers (ten fibers) for the percentage by which the fiber was stretched by tensioning with respect to the original fiber length when rupture occurred was used. The evaluation was performed in the following procedure using a tress immediately after treatment performed as described in <Treatment method> above.
1. Ten fibers were cut from the root of the tress. A 3 cm fiber fragment was taken from near the center between the root and the hair tip of each fiber, so that a total of ten 3 cm hair fragments were obtained.
2. The fiber fragment was set in “MTT690 Miniature Tensile Tester” manufactured by DIA-STRON Limited, automatic measurement was started, and an average breaking elongation was determined when the fiber was in a wet. A large numerical value indicates that the fiber has high stretchability, and is excellent in tenacity and excellent in durability.
The degree of increase (C %) in average breaking elongation of the treated tress (B %) with respect to an untreated state when the average breaking elongation during fiber tensioning in an intact state (untreated) at the time of being cut from the marketed product (A %) is used as a reference is determined from the following expression, and shown as “ratio of increase in average breaking elongation during fiber tensioning [%]” in the table.
C(%)=B(%)−A(%)
Evaluation of the average breaking load during fiber tensioning was performed using a tress immediately after treatment performed as described in <Treatment method> above. As a numerical value, an average value in evaluation on a plurality of fibers (ten fibers) was used. The evaluation was performed in the following procedure.
1. Ten fibers were cut from the root of the tress. A 3 cm fiber fragment was taken from near the center between the root and the hair tip of each fiber, so that a total of ten 3 cm hair fragments were obtained.
2. The fiber fragment was set in “MTT690 Miniature Tensile Tester” manufactured by DIA-STRON Limited, automatic measurement was started, and a breaking load was determined when the fiber stretched in a wet state. A large numerical value indicates that the fiber has suppleness and resilience, and is insusceptible to stretching by an external force, and excellent in durability.
The degree of increase (Y (gf)) in average breaking load of the treated tress (W1 (gf)) with respect to an untreated state when the average breaking load during fiber tensioning in an intact state (untreated) at the time of being cut from the marketed product (W0 (gf)) is used as a reference is determined from the following expression, and shown as “amount of increase in average breaking load during fiber tensioning [gf]” in the table.
Y(gf)=W1(gf)−W0(gf)
Suppression of shrinkage during a set with an iron at a high temperature was performed using a tress immediately after treatment performed as described in <Treatment method> above. As a numerical value, an average value in evaluation on a plurality of fibers (ten fibers) was used. The evaluation was performed in the following procedure.
1. Ten fibers were cut from the root of the tress, an average value of the lengths of the fibers was recorded (length L1), the fibers were bundled together with two untreated tresses with 0.5 g of regenerated collagen fibers, and a flat iron (manufactured by Miki Denki Sangyo K.K./Model: AHI-938) set at 180° C. was applied ten times over the whole tress at a rate of 5 cm/sec.
2. After the iron operation, ten fibers were taken out, and an average value of the lengths of the fibers were recorded again (length L2).
3. The shrinkage ratio during a set with an iron at a high temperature was defined as S={1−(L2/L1)}×100 [%]. When S is close to 0%, the fiber is hardly shrunk, and thus excellent in heat resistance.
Evaluation of heat shape memory ability was performed using a tress immediately after treatment performed as described in <Treatment method> above. When the value of the result of “I: shaping (curl)” was 5% or less, it was determined that there was no effect, and subsequent treatment and evaluation were not performed.
1. A 22 cm-long tress with 0.5 g of regenerated collagen fibers was wetted with tap water at 30° C. for 30 seconds, and the wet tress was then wound around a plastic rod having a diameter of 14 mm, and fixed with a clip.
2. The tress wound around the rod was immersed together with the rod in a water bath (manufacturer: TOYO SEISAKUSHO, Ltd./Model: TBS221FA) at 60° C., and heated for 1 minute.
3. The tress was taken out from the water bath, and immersed in water at 25° C. for 1 minute to be brought back to room temperature.
4. The tress was removed from the rod, combed three times, and then hung, and photographed right from the side.
The curling-up ratio=ratio of decrease in tress length (I) (%) determined from the following expression, where L0 is an untreated tress length (22 cm) and L is a treated tress length, was defined as curling strength.
I=[(L0−L)/L0]×100
1. The tress evaluated in I was combed to eliminate entanglement, and a flat iron (manufactured by Miki Denki Sangyo K.K./Model: AHI-938) at a measured temperature of 140° C. was then slid over the tress six times at a rate of 5 cm/sec.
2. The tress was rinsed with running tap water at 30° C. for 30 seconds, lathered with evaluating shampoo for 60 seconds, then rinsed with running tap water at 30° C. for 30 seconds, and dried with a towel.
3. The tress was dried (without using a dryer) while being vibrated so as to obtain a natural shape as hair, and was combed, then hung, and visually observed right from the side.
The straightening ratio (ST) (%) determined from the following expression, where L0 is an untreated tress length (22 cm) and L is a treated tress length, was defined as a degree of attainment straightening. The tress is completely straightened when ST is 100%.
ST=[1−(L0−L)/L0]×100
1. The tress evaluated in II was wetted with tap water at 30° C. for 30 seconds, and the wet tress was then wound around a plastic rod having a diameter of 14 mm, and fixed with a clip.
2. The tress wound around the rod was immersed together with the rod in a water bath (manufacturer: TOYO SEISAKUSHO, Ltd./Model: TBS221FA) at 60° C., and heated for 1 minute.
3. The tress was taken out from the water bath, and immersed in water at 25° C. for 1 minute to be brought back to room temperature.
4. The tress was removed from the rod, combed three times, and then hung, and photographed right from the side.
The curling-up ratio=ratio of decrease in tress length (I) (%) determined from the following expression, where L0 is an untreated tress length (22 cm) and L is a treated tress length, was defined as curling strength.
I=[(L0−L)/L0]×100
For evaluation of the feel, five skilled panelists performed evaluation on the basis of the following criteria for feel smoothness when the tress immediately after evaluation in <Shape sustainability> was touched by hand, and a total value for the five panelists was taken as an evaluation result.
The regenerated collagen fibers treated in Example 5 were treated using the post-cross-linking agent shown in Table 2, and various properties were evaluated.
1. A 22 cm-long tress with 0.5 g of regenerated collagen fibers was immersed in a container containing 40 g of the post-cross-linking agent, the opening of the container was closed, the container was immersed together with its contents in a water bath manufacturer: TOYO SEISAKUSHO, Ltd./Model: TBS221FA) at a predetermined temperature, and heating was performed for a predetermined time.
2. The container containing the tress was taken out from the water bath, and brought back to room temperature.
3. The tress was taken out from the container, rinsed with running tap water at 30° C. for 30 seconds, lathered with evaluating shampoo for 60 seconds, rinsed with running tap water at 30° C. for 30 seconds, and lightly drained with a towel, and the tress was then blown by a hot air dryer (Nobby White NB 3000 manufactured by TESCOM Company) while being combed. At this time, the tress remained straight.
The regenerated collagen fibers treated in Example 5 were treated using the surface finish agent shown in Table 3, and various properties were evaluated.
1. The tress was immersed in a container containing 40 g of the surface finish agent, and left to stand at room temperature for 30 minutes.
2. The tress was taken out from the container, and dried for 5 minutes with a household centrifugal dryer (Ultrafast Dryer Powerful Spin Dry APD-6.0 manufactured by ALUMIS CO., LTD.) (spin coating method).
3. The tress was taken out from the dryer, and heated for 3 hours in an oven (stainless steel forced circulation dryer; SOFW-450 manufactured by AS ONE Corporation) set at 60° C.
4. The tress was taken out from the oven, and brought back to room temperature.
5. The tress was rinses with running water at 30° C. for 30 seconds, and lightly drained with a towel, and the tress was then blown by a hot air dryer (Nobby White NB 3000 manufactured by TESCOM Company) while being combed.
A flat iron (manufactured by Miki Denki Sangyo K.K./Model: AHI-938) at a measured temperature of 160° C. was slid at a rate of 5 cm/sec 30 times over the regenerated collagen fiber tresses treated in Examples 1 and 10, and various properties were then evaluated (Examples 15 and 17).
Further, for the tresses treated with an iron as described above, the tress was drawn with each of its both ends held by a hairpin for applying tension to the extent that each fiber forming the tress was stretched at 0.1 to 0.5% on average, and in this state, the tress was left to stand in water at 40° C. for 1 hour with the hairpins fixed to the wall of a water bath by a tape, and was then blown with a dryer. For the thus-obtained tress, various properties were evaluated (Examples 16 and 18).
The tresses treated in Examples above can all be directly used as extensions by attachment to head hair with pins or the like, and can exhibit sufficient performance on the human head.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-217991 | Dec 2020 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2021/047435 | 12/21/2021 | WO |
