The present application relates to field emission cathode devices and, more particularly, to a field emission cathode device and method of forming a field emission cathode device.
A typical field emission cathode assembly includes a field emission cathode and an extraction gate structure with certain gap distance in between, an example of which is shown in
An emission area of the cathode is defined by the total area of deposition layer of the field emission material. In order to generate a stable field emission current, the field emission cathode can only be operated continuously under a certain threshold of maximum current density, as shown in
However, operating the cathode in this manner may result in damage to the gate electrode, for example, due to cathode hotspots (e.g., non-uniformities in the field emission layer on the cathode surface can cause higher peak current in some areas of the cathode than others) and/or damage to the cathode from electron bombardment (e.g., reflection of electrons from the gate electrode back to the cathode). The higher peak currents can also stress the cathode, possibly resulting in decreased service life.
Thus, there exists a need for a field emission cathode and formation method for a field emission cathode that increases the maximum current output (electron emission) of a field emission cathode with improved uniformity, while minimize cathode stress so as to increase cathode service life. Such a cathode and formation method should desirably avoid potential gate electrode damage caused by cathode hotspots, while mitigating possible cathode degradation from ion bombardment.
The above and other needs are met by aspects of the present disclosure which includes, without limitation, the following example embodiments and, in one particular aspect, provides a field emission cathode device, wherein such a device comprises a rotating field emission cathode including a field emission material deposited on a surface thereof, with the field emission cathode rotating about an axis and being electrically connected to ground. A planar gate electrode extends parallel to the surface of the rotating field emission cathode and defines a gap therebetween. A gate voltage source is electrically connected to the gate electrode and is arranged to interact therewith to generate an electric field. The electric field induces a portion of the surface of the rotating field emission cathode adjacent to the gate electrode to emit electrons from the field emission material toward and through the gate electrode.
Another example aspect provides a method of forming a field emission cathode device, comprising disposing a planar gate electrode adjacent and parallel to the surface of a rotating field emission cathode to define a gap therebetween, wherein the rotating field emission cathode includes a field emission material deposited on the surface thereof, is electrically connected to ground, and rotates about an axis extending therethrough. A gate voltage source is interacted with the gate electrode electrically connected thereto to generate an electric field, wherein the electric field is arranged to induce a portion of the surface of the rotating field emission cathode adjacent to the gate electrode to emit electrons from the field emission material toward and through the gate electrode.
The present disclosure thus includes, without limitation, the following example embodiments:
Example Embodiment 1: A field emission cathode device, comprising a rotating field emission cathode including a field emission material deposited on a surface thereof, the field emission cathode rotating about an axis and being electrically connected to ground; a planar gate electrode extending parallel to the surface of the rotating field emission cathode and defining a gap therebetween; and a gate voltage source electrically connected to the gate electrode and arranged to interact therewith to generate an electric field, the electric field inducing a portion of the surface of the rotating field emission cathode adjacent to the gate electrode to emit electrons from the field emission material toward and through the gate electrode.
Example Embodiment 2: The device of any preceding example embodiment, or combinations thereof, wherein the surface of the field emission cathode is a cylindrical surface of a cylindrical substrate, and wherein the axis is a longitudinal axis extending along the cylindrical substrate.
Example Embodiment 3: The device of any preceding example embodiment, or combinations thereof, wherein the gate electrode extends parallel to the cylindrical surface of the cylindrical substrate.
Example Embodiment 4: The device of any preceding example embodiment, or combinations thereof, wherein the electric field generated by the gate voltage source is arranged to induce an angularly-extending portion of the cylindrical surface of the rotating cylindrical substrate adjacent to the gate electrode to emit the electrons from the field emission material toward and through the gate electrode.
Example Embodiment 5: The device of any preceding example embodiment, or combinations thereof, wherein a magnitude of the angularly-extending portion of the cylindrical surface is proportional to a dimension of the gap between the gate electrode and the cylindrical surface.
Example Embodiment 6: The device of any preceding example embodiment, or combinations thereof, wherein the gate voltage source is arranged to apply a constant (DC) voltage or a pulsed voltage to the gate electrode.
Example Embodiment 7: The device of any preceding example embodiment, or combinations thereof, wherein the gate voltage source is arranged to apply a pulsed voltage to the gate electrode, and wherein a magnitude of the pulsed voltage is inversely proportional to a pulse duration of the pulsed voltage.
Example Embodiment 8: The device of any preceding example embodiment, or combinations thereof, wherein the surface of the field emission cathode is a laterally-extending circular surface of a discoid substrate, and wherein the axis extends through the discoid substrate perpendicularly to the circular surface.
Example Embodiment 9: The device of any preceding example embodiment, or combinations thereof, wherein the gate electrode extends parallel and adjacent to a portion of the circular surface of the discoid substrate, at least between the axis and an outer perimeter of the circular surface.
Example Embodiment 10: The device of any preceding example embodiment, or combinations thereof, wherein the electric field generated by the gate voltage source is arranged to induce the portion of the circular surface of the rotating discoid substrate adjacent to the gate electrode to emit the electrons from the field emission material toward and through the gate electrode.
Example Embodiment 11: The device of any preceding example embodiment, or combinations thereof, wherein a magnitude of the portion of the circular surface is proportional to an angular dimension of the gate electrode.
Example Embodiment 12: A method of forming a field emission cathode device, comprising disposing a planar gate electrode adjacent and parallel to the surface of a rotating field emission cathode to define a gap therebetween, the rotating field emission cathode including a field emission material deposited on the surface thereof, being electrically connected to ground, and rotating about an axis extending therethrough; and interacting a gate voltage source with the gate electrode electrically connected thereto to generate an electric field, the electric field being arranged to induce a portion of the surface of the rotating field emission cathode adjacent to the gate electrode to emit electrons from the field emission material toward and through the gate electrode.
Example Embodiment 13: The method of any preceding example embodiment, or combinations thereof, wherein disposing the planar gate electrode comprises disposing the planar gate electrode adjacent and parallel to a cylindrical surface of a cylindrical substrate of the rotating field emission cathode, with the axis being a longitudinal axis extending along the cylindrical substrate.
Example Embodiment 14: The method of any preceding example embodiment, or combinations thereof, wherein disposing the planar gate electrode comprises disposing the planar gate electrode adjacent and parallel to the cylindrical surface of the cylindrical substrate.
Example Embodiment 15: The method of any preceding example embodiment, or combinations thereof, wherein interacting the gate voltage source with the gate electrode comprises interacting the gate voltage source with the gate electrode such that the electric field generated by the gate voltage source is arranged to induce an angularly-extending portion of the cylindrical surface of the rotating cylindrical substrate adjacent to the gate electrode to emit the electrons from the field emission material.
Example Embodiment 16: The method of any preceding example embodiment, or combinations thereof, wherein disposing the planar gate electrode comprises disposing the planar gate electrode adjacent and parallel to the surface of the rotating field emission cathode such that a magnitude of the angularly-extending portion of the cylindrical surface is proportional to a dimension of the gap between the gate electrode and the cylindrical surface.
Example Embodiment 17: The method of any preceding example embodiment, or combinations thereof, wherein interacting the gate voltage source with the gate electrode comprises interacting the gate voltage source with the gate electrode to apply a constant (DC) voltage or a pulsed voltage to the gate electrode.
Example Embodiment 18: The method of any preceding example embodiment, or combinations thereof, wherein interacting the gate voltage source with the gate electrode comprises interacting the gate voltage source with the gate electrode to apply a pulsed voltage to the gate electrode, with a magnitude of the pulsed voltage being inversely proportional to a pulse duration of the pulsed voltage.
Example Embodiment 19: The method of any preceding example embodiment, or combinations thereof, wherein disposing the planar gate electrode comprises disposing the planar gate electrode adjacent and parallel to a laterally-extending circular surface of a discoid substrate, with the axis extending through the discoid substrate perpendicularly to the circular surface.
Example Embodiment 20: The method of any preceding example embodiment, or combinations thereof, wherein disposing the planar gate electrode comprises disposing the planar gate electrode parallel and adjacent to a portion of the circular surface of the discoid substrate, at least between the axis and an outer perimeter of the circular surface.
Example Embodiment 21: The method of any preceding example embodiment, or combinations thereof, wherein interacting the gate voltage source with the gate electrode comprises interacting the gate voltage source with the gate electrode such that the electric field generated by the gate voltage source is arranged to induce the portion of the circular surface of the rotating discoid substrate adjacent to the gate electrode to emit the electrons from the field emission material.
Example Embodiment 22: The method of any preceding example embodiment, or combinations thereof, wherein disposing the planar gate electrode comprises disposing the planar gate electrode adjacent and parallel to the surface of the rotating field emission cathode such that a magnitude of the portion of the circular surface is proportional to an angular dimension of the gate electrode.
These and other features, aspects, and advantages of the present disclosure will be apparent from a reading of the following detailed description together with the accompanying drawings, which are briefly described below. The present disclosure includes any combination of two, three, four, or more features or elements set forth in this disclosure, regardless of whether such features or elements are expressly combined or otherwise recited in a specific embodiment description herein. This disclosure is intended to be read holistically such that any separable features or elements of the disclosure, in any of its aspects and embodiments, should be viewed as intended, namely to be combinable, unless the context of the disclosure clearly dictates otherwise.
It will be appreciated that the summary herein is provided merely for purposes of summarizing some example aspects so as to provide a basic understanding of the disclosure. As such, it will be appreciated that the above described example aspects are merely examples and should not be construed to narrow the scope or spirit of the disclosure in any way. It will be appreciated that the scope of the disclosure encompasses many potential aspects, some of which will be further described below, in addition to those herein summarized. Further, other aspects and advantages of such aspects disclosed herein will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the described aspects.
Having thus described the disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
The present disclosure now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all aspects of the disclosure are shown. Indeed, the disclosure may be embodied in many different forms and should not be construed as limited to the aspects set forth herein; rather, these aspects are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
As noted herein, it would be desirable for a field emission cathode device that demonstrates increased maximum current output (electron emission) of the field emission cathode with improved uniformity of the electron emission, while minimizing cathode stress. However, operating a prior art field emission cathode device in this manner may result in damage to the gate electrode, for example, due to cathode hotspots (e.g., non-uniformities in the field emission layer on the cathode surface can cause higher peak current in some areas of the cathode than others) and/or damage to the cathode from electron bombardment (e.g., reflection of electrons from the gate electrode back to the cathode). The higher peak currents can also stress the cathode, possibly resulting in decreased service life.
As such, the portion of the cathode surface 250 adjacent to and opposed from the gate electrode 300 and exposed to the electric filed is the only portion of the cathode 200 to emit electrons 500 therefrom at any given time during rotation of the cathode 200. Accordingly, detrimental factors such as hotspots and local non-uniformities in and surface roughness of the field emission material 225 are minimized or eliminated in light of the rotation of the cathode 200 during operation of the field emission cathode device 100. In addition, possible cathode degradation from ion bombardment is also minimized or eliminated. Therefore, with the increased uniformity and elimination/minimization of detrimental factors, the maximum current output (electron emission) of the field emission cathode is improved, while cathode stress is minimized (e.g., only a portion of the cathode is energized at a given time and that portion is not again re-energized until the cathode makes a full rotation). As such an increase in cathode service life is anticipated.
In particular aspects, the substrate 210 (see, e.g.,
Aspects of the present disclosure thus improve uniformity of electron field emission from the rotating cathode 200, even though the rotating field emission cathode 200 may have a relatively rough surface morphology and uneven emitter deposition (see, e.g.,
In one particular aspect, as shown in
In aspects involving a rotating cylindrical cathode 200, the electric field generated by the gate voltage source 400 and the gate electrode 300 is arranged to induce an angularly-extending portion of the cylindrical surface of the rotating cylindrical substrate (e.g., a sector or angular portion of the cylinder, from a cross-sectional perspective, extending along the length of the cylinder), adjacent to the gate electrode 300, to emit the electrons 500 from the field emission material 225 toward and through the gate electrode 300. In particular instances, the magnitude of the angularly-extending portion of the cylindrical surface induced by the electric field is proportional to a dimension of the gap 350 between the gate electrode 300 and the cylindrical surface, or the dimension (length and/or width) of the gate electrode 300. With such an arrangement, any given area of the cylindrical surface is induced to emit electrons for a shorter time period as compared to prior art field emission cathode devices as shown, for example, in
In some aspects, the gate voltage source 400 is arranged to apply a constant (DC) voltage (see, e.g.,
One skilled in the art will appreciate that different variations of a field emission cathode device 100 implementing a rotating cathode 200 are also anticipated in the present disclosure. For example, as shown in
That is, in alternate aspects, the surface of the field emission cathode 200 is a laterally-extending circular surface of a discoid substrate, wherein the rotational axis extends through the discoid substrate perpendicularly to the circular surface. With the discoid substrate rotating about the rotational axis, the gate electrode 300 extends parallel and adjacent to a portion of the circular surface of the discoid substrate, at least between the axis and an outer perimeter of the circular surface. The electric field generated by the gate voltage source 400 is thus arranged to induce the portion of the circular surface of the rotating discoid substrate adjacent to the gate electrode 300 at any given time during rotation of the discoid cathode to emit the electrons from the field emission material toward and through the gate electrode 300. In particular aspects, the magnitude of the portion of the circular surface is proportional to an angular dimension or area of the gate electrode 300 adjacent to the discoid cathode.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these disclosed embodiments pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that embodiments of the invention are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the invention. Moreover, although the foregoing descriptions and the associated drawings describe example embodiments in the context of certain example combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the disclosure. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated within the scope of the disclosure. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
It should be understood that although the terms first, second, etc. may be used herein to describe various steps or calculations, these steps or calculations should not be limited by these terms. These terms are only used to distinguish one operation or calculation from another. For example, a first calculation may be termed a second calculation, and, similarly, a second step may be termed a first step, without departing from the scope of this disclosure. As used herein, the term “and/or” and the “/” symbol includes any and all combinations of one or more of the associated listed items.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises”, “comprising”, “includes”, and/or “including”, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Therefore, the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
This application is a national stage filing under 35 U.S.C. 371 of PCT/IB2021/058945, filed Sep. 29, 2021, which International Application was published by the International Bureau in English on Apr. 7, 2022, as WO 2022/070100, and application claims priority from U.S. Application No. 63/085,438, filed on Sep. 30, 2020, which applications are hereby incorporated in their entirety by reference in this application.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2021/058945 | 9/29/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2022/070100 | 4/7/2022 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20120153802 | Tang | Jun 2012 | A1 |
Number | Date | Country |
---|---|---|
10 2008 026633 | Dec 2009 | DE |
S4831868 | Apr 1973 | JP |
H0877916 | Mar 1996 | JP |
2011-145259 | Jul 2011 | JP |
2008 0103286 | Nov 2008 | KR |
10-2010-0123987 | Nov 2010 | KR |
Entry |
---|
Office Action issued May 7, 2024, in corresponding Japanese application No. 2023-520062. |
Number | Date | Country | |
---|---|---|---|
20230369002 A1 | Nov 2023 | US |
Number | Date | Country | |
---|---|---|---|
63085438 | Sep 2020 | US |