1. Field of the Invention
The present invention relates to a field emission device used for a display, an electron beam exposure apparatus using converged electron beams, and the like.
2. Related Background Art
A field emission type cold cathode device (hereinafter “field emission device” will be referred to) is expected to be applied for various kinds of electronics such as an image display apparatus, an electron microscope, an electron beam exposure apparatus, and the like. In these apparatuses, even after sale, it is necessary to maintain the quality of products by prolonging the lifetime of the field emission device. However, since the field emission device generally has only one portion that causes emission (emits electrons), it was difficult to increase the lifetime of the device. Therefore, a large number of techniques for improving the lifetime of the device have been proposed. For example, JP 5 (1993)-12986A discloses a field emission device in which plural electron emission portions are electrically connected in series and the electron emission portions contributing to emission of electrons is changed by using a conductive member and heat.
However, in this device, the electron emission portions 5a can be changed only in the manufacturing process. Therefore, if a problem occurs in the field emission device after products using this device come on the market, such a problem cannot be resolved appropriately. Consequently, it has not been possible to increase the lifetime of the device. Furthermore, in this device, also in the manufacturing process, since the electron emission portions 5a are connected in series, the number of components such as an electrode is increased, thereby prolonging the number of manufacturing steps and reducing the yield. Furthermore, when the electron emission portions are changed, in order to identify a defective part, a microscope, etc. is needed. Also, it is also necessary to supply heat successively from the outside by laser irradiation, etc. Thus, this device was inferior also in terms of the workability. Also, the productivity was reduced due to a so-called cycle time. Furthermore, the area occupied by the components other than the electron emission portions 5a increases, which may reduce the electron emission efficiency.
It is an object of the present invention to provide a field emission device that has a long lifetime.
The field emission device of the present invention has a cold cathode device including an emitter and a lead electrode. This field emission device has plural kinds of cold cathode device groups classified based on an emission property of the cold cathode device. Furthermore, this field emission device has a member for allowing the cold cathode device groups to carry out emission by successively changing the cold cathode device group that mainly performs emission based on a difference in the emission property.
According to this configuration, without carrying out specific operation from the outside, by successively changing the cold cathode device group to cause emission by, for example, prolonging the voltage applied to a lead electrode, the emission current can be maintained at a predetermined necessary value or higher and the lifetime of the field emission device can be increased.
Next, with reference to
On a substrate 20, a cathode electrode 4 is formed, and further on the cathode electrode 4, an insulating layer 5 is formed. On the insulating layer 5, the lead electrode 6 is formed. A space is defined by the insulating layer 5 and the lead electrode 6. In the space, the emitter 19 is disposed. On the anode electrode 22, a phosphor target 21 is formed facing the emitter 19. To the lead electrode 6, a lead power supply 25 is connected. To the anode electrode 22, an anode power supply 24 is connected and DC voltage is applied.
In this state, the lead voltage is increased by controlling the lead power supply 25 with a control circuit 27. When, the lead voltage exceeds the threshold voltage of the cold cathode device 37, the field emission device starts emission, and thus electrons are emitted from the emitter 19. The electrons emitted from the emitter 19 are accelerated in the direction of the anode electrode 22 by DC voltage applied to the anode electrode 22 and collides with the phosphor target 21, and thus light is emitted.
Next, with reference to
Furthermore, when the deterioration of the group including the cold cathode device 1a having the property 1 advances and the emission hardly occurs from the group including the cold cathode device 1a, by increasing the lead voltage to Vex 2, the group including the cathode electrode device 2a having the property 2 mainly carries out emission and the emission current from the field emission device becomes Ie1 or more only from the group including the cold cathode 2a. Thus, even if the group including the cold cathode device 1a deteriorates, by increasing the lead voltage, it is possible to maintain the total emission current at Ie1 or more.
As mentioned above, even if one cold cathode device group having one emission property deteriorates, by increasing the lead voltage, the cold cathode device group that mainly performs emission can be changed successively. Thus, it is possible to maintain the emission current at Ie1 at which emission occurs, or more.
The emission property of each cold cathode device group can be changed by varying any of the dimensions of a thickness d (μm) of the insulating layer 5, a diameter D (μm) of the open part, and the height H (μm) of the emitter 19 shown in
According to this embodiment, the field emission device has plural kinds of cold cathode devices groups including the cold cathode devices having substantially the same emission property. Therefore, even if one cold cathode device group having one emission property deteriorates over time, by increasing the lead voltage and successively changing the cold cathode device groups having different kinds of emission properties so as to start emission, the emission current can be maintained at a predetermined value that is necessary to start emission in the field emission device, or more, and the long lifetime of the field emission device can be realized.
Furthermore, according to this embodiment, the cold cathode device groups can be changed only by increasing the lead voltage, therefore, the electric products provided with the field emission device of this embodiment has an increased lifetime with only a simple operation even after they are brought onto the market.
Furthermore, according to this embodiment, since the lead electrodes are electrically joined to each other, the cold cathode device group that performs emission can be changed successively by only increasing a single lead voltage applied to the lead electrode.
Note here that in this embodiment three kinds of cold cathode device groups are formed. It is possible to further increase the lifetime of the field emission device by forming four cold cathode devices or more.
With reference to
With reference to
According to this embodiment, the same effect as in the first embodiment can be obtained, and further the emission current is controlled at the emission limiting current or less by the current control device 26. Therefore, it is possible to suppress the change of the emission current over time and to make it stable.
In the field emission device of this embodiment, as shown in
With reference to
According to this embodiment, even if one cold cathode device group deteriorates, by increasing the lead voltage, the emission current can be maintained at a predetermined value or more that is necessary to start emission and the long lifetime of the field emission device can be realized.
According to this embodiment, in the field emission device, by varying the value of the limiting resistance connected to each cold cathode device group, it is possible to form the cold cathode device group having the intrinsic emission property. And, even if one cold cathode device group deteriorates over time, by prolonging the lead voltage to change the cold cathode device groups successively and to start emission, the emission current can be maintained at a predetermined necessary value or more, realizing the long lifetime of the field emission device.
Note here that in this embodiment, the liming resistance is connected to the cathode electrode from the outside. For example, in the case where a Si substrate is used for the substrate of cold cathode device, the limiting resistance portion may be formed in the substrate portion of each cold cathode device group by doping, etc. so as to vary the limiting resistance value of the cathode electrode by so-called doping control.
Furthermore, instead of varying the limiting resistance, materials used for the emitter or materials to be coated on the tip of the emitter may be changed so as to vary the work function or resistance value of the emitter itself, the unique emission property can be provided to the cold cathode device group, and thus the same effect as mentioned above can be obtained.
As shown in
According to this configuration, the symmetry of the emission beams emitted from the field emission device can be secured, and further the control property and the converging property can be improved.
Note here that the shape of the boundary that forms regions is radial shape and concentric shape. However, any other shapes can be employed as long as the emitted emission beam can be secured to be disposed symmetrically with respect to a point. For example, the shape may be a grid shape or a helix shape.
In this embodiment, the application example of the field emission device according to the first to fourth embodiments as mentioned above will be explained.
Herein, a positive voltage is applied to the first electrode 36, the second electrode 35, and the third electrode 34, by a first power supply 40, a second power supply 39, and a third power supply 38. Note here that the picture signal is input into the cold cathode device 37 by way of an operational amplifier 45.
According to this embodiment, by applying the field emission devices of the first to fourth embodiments as mentioned above to the picture tube, it is possible to provide a picture tube that realizes the long lifetime of the field emission device. Furthermore, as shown in the second embodiment, by connecting the current control device to the cathode electrode of the field emission device, the emission current becomes stable and electron beams with excellent precision can be obtained. Thus, the high quality image can be obtained.
Note here this embodiment is an example in which the electron emission device is applied to the picture tube. However, the electron emission device of the present invention can be applied to the other apparatuses such as an electron beam apparatus, a light source apparatus, and a discharge tube. Furthermore, by using the picture tube of this embodiment, a larger-size picture tube system can be configured.
This embodiment shows an example of the field emission device applicable to the picture tube mentioned in the fifth embodiment.
In this embodiment, in the respective regions 50, 51, and 52 are changed by the deflection position of the picture tube in order to cancel the distortion in the shape of the beam spot of the emitted emission beams on the screen surface.
According to this configuration, it is possible to minimize the distortion in the shape of the beam spot, which is generated when the beam is deflected and reaches the corner portion of the phosphor surface, and to provide a picture tube with high resolution.
Note here that each region is not necessarily disposed as shown in
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof The embodiments disclosed in this application are to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, all changes that come within the meaning and range of equivalency of the claims are intended to be embraced therein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2001-375404 | Dec 2001 | JP | national |
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| Number | Date | Country | |
|---|---|---|---|
| 20030107312 A1 | Jun 2003 | US |