Field emission display cathode assembly

Information

  • Patent Grant
  • 6831403
  • Patent Number
    6,831,403
  • Date Filed
    Friday, December 20, 2002
    21 years ago
  • Date Issued
    Tuesday, December 14, 2004
    19 years ago
Abstract
Improved field emission display includes a buffer layer of copper, aluminum, silicon nitride or doped or undoped amorphous, poly, or microcrystalline silicon located between a chromium gate electrode and associated dielectric layer in a cathode assembly. The buffer layer substantially reduces or eliminates the occurrence of an adverse chemical reaction between the chromium gate electrode and dielectric layer.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an improvement in field emission display (FED) technology and, in particular, to a FED cathode assembly that substantially reduces or eliminates the occurrence of an adverse chemical reaction between a chromium gate electrode and an insulating (i.e., dielectric) oxide layer.





FIG. 1

illustrates a typical FED structure


10


, which includes a cathode assembly


9


and an anode assembly


8


separated from each other by spacers


25


. Cathode assembly


9


has a substrate or baseplate


12


with a base conductive layer


14


formed thereon, a resistive layer


15


(e.g., amorphous silicon) deposited on top of layer


14


, and a plurality of conical, cold cathode emitters


16


formed on layer


15


. Also formed on layer


15


is an electrically insulating (i.e., dielectric) layer


18


having a conductive layer located thereon, which forms gate electrode


20


. This electrode, which is typically formed from metal, functions as an extraction grid to control the emission of electrons from emitters


16


.




Anode assembly


8


has a transparent faceplate


22


, a transparent conductive layer


23


over faceplate


22


and a black matrix grille (not shown) formed over layer


23


to define pixel regions. A cathodoluminescent coating (i.e., phosphor)


24


is deposited on these defined regions. This assembly is positioned a predetermined distance from emitters


16


using spacers


25


. Typically, a vacuum exists between emitters


16


and anode


8


.




A power supply


26


is electrically coupled to conductive layer


23


, electrode


20


and conductive layer


14


for providing an electric field that causes emitters


16


to emit electrons and accelerate the electrons toward conductive layer


23


. A vacuum in the space between baseplate


12


and anode


22


provides a relatively clear path for electrons emitted from emitters


16


. The emitted electrons strike cathodoluminescent coating


24


, which emits light to form a video image on a display screen created by anode


8


.





FIG. 2

is a schematic diagram of a portion of the FED structure


10


shown in FIG.


1


. In operation, electrons flow from the conductive layer


14


to an emitter


16


through resistor


32


, which is formed by the resistive layer


15


. This resistive layer is current limiting. Even in the case of a short circuit between emitter


16


and electrode


20


, resistive layer


15


limits the flow of current, and thus the flow of electrons, through the circuit branch formed by conductive layer


14


, resistive layer


15


, and emitter


16


.




Referring again to

FIG. 2

, an electric potential placed on gate electrode


20


(which functions as an extraction grid) pulls an electron emission stream from emitter


16


. A second potential placed on layer


23


attracts the freed electrons, which accelerate toward this layer until they strike cathodoluminescent coating


24


. Specific examples of FEDs are disclosed in the following U.S. patents, each of which is hereby incorporated by reference in its entirety for all purposes: U.S. Pat. Nos. 3,671,798, 3,970,887, 4,940,916, 5,151,061, 5,162,704, 5,212,426, 5,283,500, and 5,359,256.




Successful FED operation depends upon, among other things, a dependable gate electrode that is capable of consistent and prolonged operation. The formation of conventional gate electrodes is well known and described, for example, in the following U.S. patents, each of which is hereby incorporated by reference in its entirety for all purposes: U.S. Pat. Nos. 5,186,670, 5,299,331, 5,259,799 and 5,372,973.




Chromium metal is considered an ideal gate electrode in field emission displays. Although the electrical conductivity of chromium (Cr) is less than aluminum and the noble metals, critical parameters such as chemical durability, adhesion to glass and nonreactivity with solutions such as “Piranha” (i.e., a 2:1 mixture of H


2


SO


4


and H


2


O


2


, commonly used to remove organic contamination and strip photoresist) and hydrofluoric acid (an aqueous solution of HF commonly used to etch SiO


2


) make chromium an attractive candidate for gate electrodes. In a conventional FED structure, such as shown in

FIG. 1

, electrodes formed from Cr layers (e.g., base conductive layer


14


and the conductive layer forming gate electrode


20


) are sputter deposited to a thickness of approximately 200 nm. An insulating layer of SiO


2


located between these layers (e.g., dielectric layer


18


) is deposited to a thickness of about 500 nm.




It has been observed that chromium used as a gate electrode (e.g., electrode


20


) adversely reacts with deposited silicon dioxide (SiO


2


; e.g., dielectric layer


18


) upon application of an electrical potential between the gate electrode and a base conductive layer (e.g., layer


14


), both in ambient and under vacuum conditions. Under ambient atmospheric pressure, the reaction occurs rapidly and results in a brown, bubbling reaction product at the surface of the chrome electrode. This reaction coincides with a rapid reduction in the breakdown voltage of the dielectric layer. Under vacuum conditions typical of an FED operating environment (i.e., about 1×10


−7


to 1×10


−8


Torr; referred to herein as “FED vacuum conditions”), no bubbling is observed on the chrome electrode, however, a gradual chemical transformation occurs at a site on the electrode where electrical contact is made with a probe tip (i.e., a standard tungsten probe tip commonly used for contacting structures during electrical measurements). Again, this reaction coincides with a gradual deterioration of the dielectric breakdown voltage.




Deterioration of dielectric breakdown voltage of a FED cathode assembly under FED vacuum conditions could lead to shorting between the Cr gate electrode and an associated base conductive layer, degradation in emission current of emitters (e.g., cold cathode emitters


16


), reduction in brightness of an associated FED display and eventual failure of the FED unit. Accordingly, the very reliability of a FED unit is jeopardized by this phenomena.




From the above, it is seen that a method and apparatus is desired for substantially reducing or eliminating the occurrence of an adverse chemical reaction between a chromium gate electrode and an insulating (i.e., dielectric) layer that coincides with a deterioration of dielectric breakdown voltage in a FED cathode assembly.




SUMMARY OF THE INVENTION




A FED cathode assembly and method for making same that substantially reduces or eliminates the occurrence of an adverse chemical reaction between a chromium gate electrode and an insulating (i.e., dielectric) layer is provided. In one embodiment, the invention provides a cathode assembly that includes a layer of insulating material, a buffer layer located over the insulating layer and a layer of chromium located over the buffer layer. In another embodiment, an FED is provided that includes a baseplate, a first layer of conductive material located over the baseplate, a layer of insulating material located over the first layer of conductive material, a buffer layer located over the insulating material and a second layer of conductive material located over the buffer layer. In both embodiments, the buffer layer may be formed from copper, aluminum, silicon nitride or silicon (e.g., amorphous, polycrystalline or microcrystalline).




In yet another embodiment, a method for forming a cathode assembly is provided that includes the steps of forming a layer of insulating material over a first layer of conductive material, forming a buffer layer over the insulating layer and forming a second layer of conductive material over the buffer layer.




A further understanding of the nature and advantages of the invention may be realized by reference to the remaining portions of the specification and the drawings. In the drawings, like reference numbers indicate identical or functionally similar elements.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic vertical section of a cold cathode field emission display (FED);





FIG. 2

is an electrical schematic diagram of a typical FED configuration;





FIG. 3

is an x-ray photoelectron spectroscopy (XPS) depth profile of a portion of a test structure shown in

FIG. 12

before voltage is applied;





FIGS. 4 and 5

illustrate binding energy data of select elements of the test structure shown in

FIG. 12

before voltage is applied;





FIG. 6

is an optical micrograph of a Cr surface with an underlying SiO


2


layer after voltage is applied;





FIG. 7

is a depth profile of a portion of the test structure of

FIG. 12

after voltage is applied;





FIG. 8

illustrates binding energy data of a select element of the test structure of

FIG. 12

after voltage is applied;





FIG. 9

is a schematic vertical section of a cold cathode FED constructed according to the principles of the invention;





FIG. 10



a


illustrates exemplary process parameters for plasma-enhanced chemical vapor deposition (PECVD);





FIG. 10



b


illustrates exemplary process parameters for dc magnetron sputtering;





FIG. 11

is a flow chart of a method for constructing a cathode assembly of the cold cathode FED of

FIG. 9

according to the principles of the invention; and





FIG. 12

is a schematic drawing of a portion of a test structure.











DESCRIPTION OF SPECIFIC EMBODIMENTS




For purposes of the following discussion, electrode


20


and dielectric layer


18


in FED structure


10


(

FIG. 1

) are considered to be formed from Cr and SiO


2


, respectively. In such a configuration, it has been determined that application of an electric potential (e.g., 20 to 200 V) under ambient conditions across layer


18


leads to vigorous bubbling at the surface of electrode


20


and subsequent formation of chromium oxides (predominantly Cr


2


O


3


, but also CrO


3


) throughout electrode


20


. (Although 20 to 200 V is suggested, any voltage level will produce similar results over time.) Due to the formation of such chromium oxides, there is a rapid reduction in the breakdown voltage of dielectric layer


18


.





FIGS. 3-8

illustrate the change in composition of a chromium layer (such as electrode


20


) resulting from an applied voltage under ambient (i.e., atmosphere) conditions.

FIGS. 3-5

relate to a pre-voltage state while

FIGS. 6-8

relate to a post-voltage state. More specifically,

FIG. 3

shows x-ray photoelectron spectroscopy (XPS) data of a depth profile of a test structure from the top of a Cr layer to a contiguous SiO


2


layer. The test structure, a portion of which is shown in

FIG. 12

(not drawn to scale), includes a first (i.e., bottom) layer of glass


1202


, a second layer of B-doped amorphous silicon (^1aSiB)


1204


located atop the first layer, a third layer of SiO


2




1206


located atop the second layer and a fourth (i.e., top) layer of Cr


1208


located atop the third layer. Cr layer


1208


is approximately 275 angstroms thick and contacts SiO


2


layer


1206


at interface


1210


.




The composition of Cr layer


1208


and a portion of SiO


2


layer


1206


of the test structure is graphically illustrated in

FIG. 3

, which shows atomic concentration of constituent elements in relation to depth from the top (i.e., surface) of Cr layer


1208


(i.e., lines


100


,


102


,


104


and


106


represent atomic concentrations of Cr


2


O


3


, Cr, oxygen and silicon, respectively). The intersection of lines


102


and


104


at point


108


represents the interface


1210


between Cr layer


1208


and SiO


2


layer


1206


of FIG.


12


.




As shown by line


100


of

FIG. 3

, a native oxide is present to a depth of about 50 angstroms from the top of the Cr layer


1208


. This oxide is identified as Cr


2


O


3


(based upon measured binding energy, as shown at data point


150


in

FIG. 4.

) The bulk of the Cr layer


1208


is identified as pure chromium (based again upon measured binding energy, and shown by data point


152


of

FIG. 4.

) This pure chromium persists until reaching interface


1210


(

FIG. 12

) between the Cr and SiO


2


layers. At this interface, 6% of the chromium detected is identified as chromium VI (CrO


3


) and chromium IV (CrO


2


) oxides (oxidation states +6 and +4, respectively), as shown at binding energy data points


202


and


204


, respectively, in FIG.


5


.





FIG. 6

shows an optical micrograph of the surface of a Cr layer (such as layer


1208


) after a voltage of about 30-40 V is applied across an underlying SiO


2


layer (such as layer


1206


) for about 1-2 minutes and an adverse chemical reaction has occurred. As can be seen in the figure, liquid formation nucleates at different points until the entire area of chrome metal is enveloped. During the liquid formation, if a voltage is present across an underlying SiO


2


layer, it gives rise to a bubbling effect and the near-total elimination of the chromium metal.





FIG. 7

is a depth profile of a portion of the test structure of

FIG. 12

after voltage is applied. Referring to

FIG. 7

, line


704


represents oxygen that is bonded to chromium (represented by line


702


) in at least layer


1208


of the test structure of FIG.


12


. The chromium oxide formed by the constituent elements of lines


704


and


702


is identified through binding energy as chromium oxide (Cr


2


O


3


), as shown in FIG.


8


. (Such oxide has a theoretical binding energy of 576.95 eV which, as shown in

FIG. 8

, is nearly identical to the measured value of approximately 576.8 eV.) Chromium oxide is present throughout Cr layer


1208


(indicated by lines


702


and


704


); such presence coincides with the deterioration of dielectric breakdown voltage.




In contrast to operating under ambient conditions, when a potential of about 200 V is continuously applied under FED vacuum conditions (i.e., the operating environment of a FED) to Cr electrode


20


(

FIG. 1

) for about six to forty-eight hours, there is a gradual adverse chemical reaction at a probe site on electrode


20


(i.e., a location on electrode


20


where electrical contact is made with a standard tungsten probe tip) which results in a decrease in the breakdown voltage of dielectric layer


18


. The reaction at the affected site on and just below the surface (about 30 angstroms) of electrode


20


is found to be associated with chromium oxides (Cr


2


O


3


and CrO


2


), sodium and silicon dioxide (SiO


2


) rather than pure chromium. Although slower, the adverse chemical reaction observed in the Cr electrode under FED vacuum conditions produces essentially the same result as the reaction under ambient conditions: deterioration of dielectric breakdown voltage.





FIG. 9

is a cross-sectional view of a portion of a cold cathode FED structure


40


constructed to substantially reduce or eliminate altogether the foregoing adverse chemical reaction between a Cr electrode and SiO


2


layer. Structure


40


includes a cathode assembly


60


and an anode assembly


62


, which are separated from each other by spacers


55


(only one is shown for clarity). Cathode assembly


60


has a substrate or baseplate


42


constructed from, for example, soda-lime glass. (Other glasses may be used, such as Corning glass.) A conductive layer


44


is formed over baseplate


42


, a resistive layer


46


is deposited over layer


44


and one or more cold cathode emitters


48


are formed on layer


46


(only one is shown for clarity). Also formed on resistive layer


46


is a dielectric layer


50


. Cavities are formed in layer


50


to accommodate emitters


48


.




According to the invention, a buffer layer


52


is formed on top of insulating dielectric layer


50


such that a chromium gate electrode


54


(forming an extraction grid) is not in direct contact with dielectric layer


50


. Buffer layer


52


may be formed from copper, aluminum, silicon nitride (Si3N4) and doped or undoped amorphous, poly, or microcrystalline silicon.




Anode assembly


62


has a transparent faceplate


56


, a transparent conductive layer


57


formed over faceplate


56


and a black matrix (not shown) formed over layer


57


to define pixel regions. A cathodoluminescent coating (i.e., phosphor)


58


is deposited on these defined regions (only one is shown for clarity). This assembly is spaced at a predetermined distance from emitters


48


via spacers


55


(only one is shown), and a vacuum exists between these emitters and anode


62


. Exemplary materials for use in one embodiment of the invention are identified in Table 1.













TABLE 1









Element




Material











substrate 56




soda-lime glass






conductive layer 57




indium tin oxide (ITO)






coating 58




cathodoluminescent phosphors






black matrix




cobalt oxide






electrode 54




chromium






buffer 52




metal (copper, aluminum), silicon nitride or silicon







(amorphous, poly or microcrystalline)






insulating layer 50




silicon dioxide






emitter 48




amorphous silicon






resistive layer 46




amorphous silicon






conductive layer 44




metal (e.g., chromium)






substrate 42




glass














In an alternative embodiment, resistive layer


46


may be replaced with an external resistor (used for current limiting) located in series (electrically) between power supply


64


and conductive layer


44


.




Referring again to

FIG. 9

, cathode assembly


60


of FED structure


40


may be constructed using conventional semiconductor fabrication processes, as described below. Fabrication steps are illustrated in chart


1100


of FIG.


11


and exemplary process parameters are provided in

FIGS. 10



a


and


10




b.






Initially, a conductive layer


44


(FIG.


9


), for example, is formed on baseplate


42


pursuant to block


1102


of FIG.


11


. This layer may be constructed from chromium and formed by dc magnetron sputtering (i.e., dc sputtering within an applied magnetic field, a process well known to those having ordinary skill in the art), as indicated in

FIG. 10



b


. Resistive layer


46


is next formed, over layer


44


, pursuant to block


1104


in

FIG. 11

, using plasma enhanced chemical vapor deposition (PECVD) as indicated in

FIG. 10



a


. Emitters


48


are then formed in accordance with block


1106


of

FIG. 11

, by any known method, such as disclosed in U.S. Pat. No. 5,186,670. The emitter tip layer may be formed from amorphous silicon using PECVD, as indicated in

FIG. 10



a.






Pursuant to block


1108


in

FIG. 11

, insulating layer


50


is next formed on resistive layer


46


and emitters


48


. This step may be carried out through PECVD of SiO


2


, as indicated in

FIG. 10



a


. In block


1110


, buffer layer


52


is formed on top of insulating layer


50


. If made from metal (e.g., copper or aluminum), buffer layer


52


may be formed by dc magnetron sputtering pursuant to

FIG. 10



b


. Alternatively, if made from silicon nitride or silicon (e.g., amorphous, poly or microcrystalline), this layer may be formed by PECVD pursuant to

FIG. 10



a


. Finally, a conductive layer that creates electrode


54


is formed on buffer layer


52


, pursuant to block


1112


. This layer may be formed by dc magnetron sputtering in accordance with

FIG. 10



b.






The foregoing process steps (and process parameters provided in

FIGS. 10



a


and


10




b


) are merely exemplary. One having ordinary skill in the art would recognize that many conventional semiconductor fabrication processes may be used to construct cathode assembly


60


in FIG.


9


. For example, dc sputtering (i.e., without an applied magnetic field), diode sputtering, triode sputtering, electron beam evaporation and thermal evaporation may be used instead of dc magnetron sputtering. Similarly, chemical vapor deposition (CVD), hot-wire deposition and CVD hot-wire deposition may be used instead of PECVD. Preferably, layer


52


is constructed from silicon nitride using PECVD. Moreover, as is well known, the silicon-based layers identified in

FIG. 10



a


(i.e., layers


46


,


48


,


50


and


52


) will include a minority percentage of hydrogen (i.e., no more than about 25% for silicon nitride and about 20% for the remainder).




To compensate for the presence of buffer layer


52


(i.e., to maintain the same proximal relationship between gate electrode


54


and tips of emitters


48


), the thickness of insulating layer


50


may be reduced by approximately the thickness of layer


52


. Alternatively, the height of emitters


48


may be increased by the same amount to maintain the same emitter tip to extraction grid spacing. Preferred approximate layer thickness, approximate emitter height and material used to create FED structure


40


is provided in Table 2.
















TABLE 2











Element




Thickness/Height




Material





























faceplate 56




0.5




mm




Corning 1734 glass







conductive layer 57




1000




angstroms




ITO







coating 58




5{circumflex over ( )}1




mm




phosphor







black matrix




3-4{circumflex over ( )}1




mm




cobalt oxide







electrode 54




2000




angstroms




chromium







buffer 52




1000




angstroms




silicon nitride







insulating layer 50




7000




angstroms




silicon dioxide







emitter 48




10000




angstroms




{circumflex over ( )}1aSiP







resistive layer 46




5000




angstroms




{circumflex over ( )}1aSiB







conductive layer 44




2000




angstroms




chromium







baseplate 42




3




mm




soda-lime glass















Referring to Table 2, ^1aSiP and ^1aSiB represent P-doped and B-doped amorphous silicon, respectively. When buffer layer


52


is formed from silicon nitride (Si


3


N


4


), thickness may range from about 500 to about 4000 angstroms, and the preferred thickness, as noted in Table 2, is about 1000 angstroms. In addition, when layer


52


is formed from silicon (e.g., microcrystalline, amorphous, or polycrystalline), thickness may range from about 1000 to about 5000 angstroms, and the preferred thickness is about 3000 angstroms (in which case, insulating layer


50


may be reduced to about 5000 angstroms thick if using the dimensions of Table 2). Finally, when layer


52


is formed from metal (e.g., copper or aluminum), thickness may range from about 500 to about 2000 angstroms, and the preferred thickness is about 1000 angstroms (in which case, the dimensions of Table 2 remain unchanged).




A power supply


64


is electrically coupled to conductive layer


44


, electrode


54


and conductive layer


57


for providing an electric field that causes emitters


48


to emit electrons to regions


58


. Typically, supply


64


grounds conductive layer


44


and applies a DC voltage of approximately 2000 to 6000 V to anode


62


and approximately 100 V to gate electrode


54


. As a result, electrons flow from conductive layer


44


, through resistive layer


46


, and out from the tips of emitters


48


. The emitted electrons strike cathodoluminescent coating regions


58


, which generate visible light or luminance.




As noted above with respect to FED structure


10


in

FIG. 1

, applying a potential between substrate conductive layer


14


and Cr electrode


20


in cathode assembly


9


may cause failure of gate electrode


20


due to an adverse chemical reaction. However, in accordance with the invention, application of a potential between substrate conductive layer


44


and Cr electrode


54


in

FIG. 9

will not cause failure of electrode


54


due to the presence of buffer layer


52


. In this context, experimental tests conducted on Cr gate electrodes buffered by layers composed of aluminum, polysilicon or silicon nitride resulted in no measurable adverse chemical reaction at the surface or interface of the electrodes with applied voltages as high as approximately 300 V to 400 V.




The invention has now been described in terms of the foregoing embodiment with variations. Modifications and substitutions will now be apparent to persons of ordinary skill in the art. Accordingly, it is not intended that the invention be limited except as provided by the appended claims.



Claims
  • 1. A field emission display comprising;a cathode assembly including: a baseplate, a first layer of conductive material over said baseplate, an emitter, over the first layer of conductive material, for emitting electrons, a layer of insulating material over said first layer of conductive material and around the emitter, a buffer layer made of metal and located on, and in direct contact with, the layer of insulating material, and a second layer of conductive material on, and in direct contact with, the buffer layer; wherein the second layer of conductive material is made from chromium and the buffer layer is sufficiently thick to prevent the chromium layer from oxidizing.
  • 2. The field emission display of claim 1, wherein said metal is selected from the group consisting of copper and aluminum.
  • 3. The field emission display of claim 1, further comprising a layer of resistive material over the first layer of conductive material and under the layer of insulating material and the emitter.
  • 4. The field emission display of claim 1, further comprising a voltage source for providing a voltage between the second conductive layer and the first conductive layer.
  • 5. The field emission display of claim 1, further comprising a plurality of electron emitters over the first layer of conductive material, each surrounded by the layer of insulating material.
  • 6. A field emission display comprising:a cathode assembly including: a baseplate, a first layer of conductive material over said baseplate, an emitter, over the first layer of conductive material, for emitting electrons, a layer of insulating material over said first layer of conductive material and around the emitter, a buffer layer made of metal and located on, and in direct contact with, the layer of insulating material, and a second layer of conductive material on, and in direct contact with the buffer layer; and an anode assembly including a faceplate and a material responsive to electrons emitted from the emitter for emitting light; further comprising a voltage source or providing a voltage between the second conductive layer and the first conductive layer, wherein the anode assembly includes a transparent conductive layer, the voltage source being coupled to the transparent conductive layer.
  • 7. The field emission display of claim 6, wherein the anode assembly and cathode assembly are separated with spacers.
  • 8. The field emission display of claim 6, further comprising a plurality of electron emitters over the first layer of conductive material, each surrounded by the layer of insulating material.
  • 9. The field emission display of claim 6, further comprising a layer of resistive material over the first layer of conductive material and under the layer of insulating material and the emitter.
  • 10. A field emission display comprising:a cathode assembly including: a baseplate, a first layer of conductive material over said baseplate, an emitter, over the first layer of conductive material, for emitting, electrons, a layer of insulating material over said first layer of conductive material and around the emitter, a buffer layer made of metal and located on, and in direct contact with, the layer of insulating material, wherein the buffer layer has a thickness between 500 and 2000 Angstroms, and a second layer of conductive material on, and in direct contact with, the buffer layer; and an anode assembly including a faceplate and a material responsive to electrons emitted from the emitter for emitting light.
  • 11. The field emission display of claim 10, further comprising a plurality of electron emitters over the first layer of conductive material, each surrounded by the layer of insulating material.
  • 12. The field emission display of claim 10, further comprising a layer of resistive material over the first layer of conductive material and under the layer of insulating material and the emitter.
  • 13. A field emission display comprising;a cathode assembly including: a baseplate, a first layer of conductive material over said baseplate, an emitter over the first layer of conductive material, for emitting electrons, a layer of insulating material including an oxide over said first layer of conductive material and around the emitter, a buffer layer located on, and in direct contact with, the layer of insulating material; and a layer of chromium on, and in direct contact with, the buffer layer, the buffer layer being sufficiently thick to substantially reduce the formation of chromium oxides in the chromium layer; and an anode assembly including a faceplate and a material responsive to electrons emitted from the emitter for emitting light.
  • 14. The method of claim 13 wherein the metal layer comprises a material selected from the group consisting of copper and aluminum.
  • 15. The field emission display of claim 13, further comprising a layer of resistive material over the first layer of conductive material and under the layer of insulating material and the emitter.
  • 16. The field emission display of claim 13, further comprising a voltage source for providing a voltage between the chromium layer and the first conductive layer.
  • 17. The field emission display of claim 16, wherein the anode assembly includes a transparent conductive layer, the voltage source being coupled to the transparent conductive layer.
  • 18. The field emission display of claim 13, further comprising a plurality of electron emitters over the first layer of conductive material, each surrounded by the layer of insulating material.
  • 19. A field emission display comprising:a plurality of electron emitters; an insulating layer around the electron emitters; a conductive gate layer made of chromium over the insulating layer; and means for substantially reducing the formation of chromium oxides in the conductive gate layer.
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of application Ser. No. 09/398,155, filed Sep. 16, 1999, now U.S. Pat. No. 6,509,686; which is a divisional of application Ser. No. 08/775,964 filed Jan. 3, 1997, now U.S. Pat. No. 6,015,323.

STATEMENT OF GOVERNMENT RIGHTS

This invention was made with government support under Contract No. DABT63-93-C-0025 awarded by the Advanced Research Projects Agency (ARPA). The government has certain rights in this invention.

US Referenced Citations (29)
Number Name Date Kind
3671798 Lees Jun 1972 A
3970887 Smith et al. Jul 1976 A
4940916 Borel et al. Jul 1990 A
5151061 Sandhu Sep 1992 A
5151168 Gilton et al. Sep 1992 A
5162704 Kobori et al. Nov 1992 A
5186670 Doan et al. Feb 1993 A
5212426 Kane May 1993 A
5229331 Doan et al. Jul 1993 A
5259799 Doan et al. Nov 1993 A
5283500 Kochanski Feb 1994 A
5299331 Badillo Apr 1994 A
5319279 Watanabe et al. Jun 1994 A
5359256 Gray Oct 1994 A
5372973 Doan et al. Dec 1994 A
5551903 Kumar et al. Sep 1996 A
5601466 Shen et al. Feb 1997 A
5631519 Kim May 1997 A
5684360 Baum et al. Nov 1997 A
5696028 Rolfson et al. Dec 1997 A
5731597 Lee et al. Mar 1998 A
5772904 Kim Jun 1998 A
5834885 Itoh et al. Nov 1998 A
5865657 Haven et al. Feb 1999 A
6010918 Marino et al. Jan 2000 A
6075315 Seko et al. Jun 2000 A
6144144 Cleeves et al. Nov 2000 A
6181060 Rolfson Jan 2001 B1
6590322 Hsu Jul 2003 B2
Continuations (1)
Number Date Country
Parent 09/398155 Sep 1999 US
Child 10/327485 US