The present invention relates generally to field-type electron emitters, and, more particularly, to a system for limiting emittance growth in an electron beam. A field emitter unit includes an emittance compensation electrode that functions to minimize degradation of the electron beam and allow for focusing of the electron beam into a desired spot size.
Electron emissions in field-type electron emitter arrays are produced according to the Fowler-Nordheim theory relating the field emission current density of a metal surface to the electric field at the surface. Most field-type electron emitter arrays generally include an array of many field emitter devices. Emitter arrays can be micro- or nano-fabricated to contain tens of thousands of emitter devices on a single chip. Each emitter device, when properly driven, can emit a beam or current of electrons from the tip portion of the emitter device. Field emitter arrays have many applications, one of which is as electron sources in microwave tubes, x-ray tubes, and other microelectronic devices.
The electron-emitting field emitter devices themselves may take a number of forms, such as a “Spindt”-type emitter. In operation, a control voltage is applied across a gating/extraction electrode and substrate to create a strong electric field and extract electrons from an emitter element placed on the substrate. Typically, the gate layer is common to all emitter devices of an emitter array and supplies the same control or emission voltage to the entire array. In some Spindt emitters, the control voltage may be about 100V. Other types of emitters may include refractory metal, carbide, diamond, or silicon tips or cones, silicon/carbon nanotubes, metallic nanowires, carbon fibers, or carbon nanotubes.
When used as an electron source in an x-ray tube application, it is desirable to lower the voltage necessary for the field emitter elements to generate an electron beam, so as to lower the probability of breakdown caused by operational failures and structural wear associated with an overvoltage being applied to the gate layer. Thus, certain mechanisms are employed to lower the voltage needed for extracting an electron beam from the cathode, with one such mechanism being a grid structure. A grid structure functions to enhance the electric field strength at the surface of the emitter element, thus lowering the necessary extraction voltage. However, while the grid mesh significantly improves the extraction efficiency, it also has a negative impact on electron beam quality due to the interaction of the electron beam with the grid. That is, interaction of the electron beam with the grid can increase the degradation of the electron beam quality by increasing beam emittance, which prevents the electron beam from focusing onto a small, useable focal spot on the anode.
Thus, a need exists for a system that minimizes emittance growth in the electron beam due to the extraction grid and is able to achieve continuously controlled beam focusing. It would also be desirable to have a system that allows for modulation of the electron beam current while controlling emittance growth in the electron beam.
Embodiments of the invention overcome the aforementioned drawbacks by providing a field emitter unit that provides low voltage extraction and minimal emittance growth in the electron beam. The field emitter unit includes an emittance compensation electrode that functions to minimize degradation of the electron beam and allow for focusing of the electron beam into a desired spot size.
According to one aspect of the invention, an electron gun includes an emitter element configured to generate an electron beam and an extraction electrode positioned adjacent to the emitter element to extract the electron beam out therefrom, the extraction electrode including an opening therethrough. The electron gun also includes a meshed grid disposed in the opening of the extraction electrode to enhance intensity and uniformity of an electric field at a surface of the emitter element and an emittance compensation electrode (ECE) positioned adjacent to the meshed grid on the side of the meshed grid opposite that of the emitter element and configured to control emittance growth of the electron beam.
According to another aspect of the invention, a cathode assembly for an x-ray source includes a substrate, an extraction element positioned adjacent to the substrate and having an opening with a meshed grid positioned therein, and an insulating layer between the substrate and the extraction element, the insulating layer having a cavity generally aligned with the opening in the extraction element. The cathode assembly also includes a field emitter element disposed in the cavity of the insulating layer and configured to emit a stream of electrons when an emission voltage is applied across the extraction element and an emittance compensation electrode (ECE) positioned downstream from the extraction element and configured to compress the electron beam in space and momentum phase space.
According to yet another aspect of the invention, a multiple spot x-ray source includes a plurality of field emitter units configured to generate at least one electron beam and a target anode positioned in a path of the at least one electron beam and configured to emit a beam of high-frequency electromagnetic energy conditioned for use in a CT imaging process when the electron beam impinges thereon. Each of the plurality of field emitter units includes a carbon nanotube (CNT) emitter element and a gate electrode to extract the electron beam from the CNT emitter element, the gate electrode including a meshed grid positioned in the electron beam path. Each of the plurality of field emitter units further includes a focusing element positioned to receive the electron beam from the emitter element and focus the electron beam to form a focal spot on the target anode and an emittance compensation electrode (ECE) positioned between the meshed grid and the focusing element and configured to control electron beam emittance growth.
These and other advantages and features will be more readily understood from the following detailed description of preferred embodiments of the invention that is provided in connection with the accompanying drawings.
The drawings illustrate embodiments presently contemplated for carrying out the invention.
In the drawings:
The operating environment of embodiments of the invention is described with respect to an electron gun and x-ray source that includes a field emitter based cathode. That is, the electron beam emission and electron beam compression schemes of the invention are described as being provided for an electron gun and field emitter based x-ray source. However, it will be appreciated by those skilled in the art that embodiments of the invention for such electron beam emission and electron beam compression schemes are equally applicable for use with other cathode technologies, such as dispenser cathodes and other thermionic cathodes. The invention will be described with respect to a field emitter unit, but is equally applicable with other cold cathode and/or thermionic cathode structures.
Referring to
Substrate layer 12 is registered onto insulating layer 16, which in one embodiment is a ceramic spacer element having desired insulating properties as well as compressive properties for absorbing loads caused by translation of the field emitter unit (e.g., when the field emitter unit forms part of an x-ray source that rotates about a CT gantry). Insulating layer 16 is used to separate the substrate layer 12 from an extraction electrode 20 (i.e., gate electrode, gate layer), so that an electrical potential may be applied between extraction electrode 20 and substrate 12 by way of a voltage supplied by controller 21. A channel or cavity 22 is formed in insulating layer 16, and a corresponding opening 24 is formed in extraction electrode 20. As shown, opening 24 substantially overlaps cavity 22. In other embodiments, cavity 22 and opening 24 may be of approximately the same diameter, or cavity 22 may be narrower than opening 24 of gate layer extraction electrode 20.
An electron emitter element 26 is disposed in cavity 22 and affixed on substrate layer 12. The interaction of an electrical field in opening 22 (created by extraction electrode 20) with the emitter element 26 generates an electron beam 28 that may be used for a variety of functions when a control voltage is applied to emitter element 26 by way of substrate 12. In one embodiment, emitter element 26 is a carbon nanotube-based emitter; however, it is contemplated that the system and method described herein are also applicable to emitters formed of several other materials and shapes used in field-type emitters.
Referring still to
Also included in field emitter unit 10 is an emittance compensation electrode (ECE) 34 that is positioned adjacent to meshed grid 32 on an opposite side from emitter element 26 so as to receive electron beam 28 upon exiting the extraction electrode 20. The ECE 34 is positioned adjacent to meshed grid 32 and functions to minimize beam emittance growth in electron beam 28 caused by the passing of the beam through the meshed grid 32. That is, the extent of space and momentum phase space (i.e., emittance) occupied by the electrons of electron beam 28 is controlled and minimized by ECE 34.
The ECE 34 includes an aperture 36 formed therein through which electron beam 28 passes. As shown in
In another embodiment, and as shown in
As also shown in
Referring again to
ECE 34 also functions to allow for increased beam current modulation of electron beam 28 in field emitter unit 10. That is, ECE 34 allows for current density in electron beam 28 to be increased to higher levels without suffering an associated degradation in beam quality. When an extraction voltage applied to meshed grid 32 by controller 21 is changed to modulate electron beam current, the compression voltage applied to ECE 34 can also be changed so as to minimize emittance growth in electron beam 28. That is, when the current density in electron beam 28 is increased by way of an increased extraction voltage being applied to extraction electrode 20 and meshed grid 32 by controller 21, the compression voltage applied to ECE 34 is also increased so as to allow for greater compression of electron beam 28 and to minimize emittance growth therein. By associating the voltage supplied to extraction electrode 20 and meshed grid 32 with the voltage supplied to ECE 34, beam quality can always be preserved at different beam current densities. It is also envisioned, however, that rather than varying a voltage applied to ECE 34, it is also possible that the voltage applied to ECE 34 be fixed relative to the varied voltage applied to extraction electrode 20 and meshed grid 32. Applying such a fixed voltage to ECE 34 allows for a slight change of the electron beam emittance, the amount of which can be controlled by an operator to a desired value.
As also shown in
The target anode 62 can be a stationary target or a rotating target for high power application. The target anode 62 can comprise a single plate, or alternatively, can comprise a hooded target that is surrounded by a target shield (not shown). The target shield would provide better capture of secondary electron beams and ions generated from the target anode 62 when the primary electron beam impinges thereon, as well as provide improved high voltage stability.
Referring now to
Referring now to
Referring to
Rotation of gantry 212 and the operation of x-ray source 214 are governed by a control mechanism 226 of CT system 210. Control mechanism 226 includes an x-ray controller 228 that provides power, control, and timing signals to x-ray source 214 and a gantry motor controller 230 that controls the rotational speed and position of gantry 212. X-ray controller 228 is preferably programmed to account for the electron beam amplification properties of an x-ray tube of the invention when determining a voltage to apply to field emitter based x-ray source 214 to produce a desired x-ray beam intensity and timing. An image reconstructor 234 receives sampled and digitized x-ray data from DAS 232 and performs high speed reconstruction. The reconstructed image is applied as an input to a computer 236 which stores the image in a mass storage device 238.
Computer 236 also receives commands and scanning parameters from an operator via console 240 that has some form of operator interface, such as a keyboard, mouse, voice activated controller, or any other suitable input apparatus. An associated display 242 allows the operator to observe the reconstructed image and other data from computer 236. The operator supplied commands and parameters are used by computer 236 to provide control signals and information to DAS 232, x-ray controller 228 and gantry motor controller 230. In addition, computer 236 operates a table motor controller 244 which controls a motorized table 246 to position patient 222 and gantry 212. Particularly, table 246 moves patients 222 through a gantry opening 248 of
While described with respect to a sixty-four-slice “third generation” computed tomography (CT) system, it will be appreciated by those skilled in the art that embodiments of the invention are equally applicable for use with other imaging modalities, such as electron gun based systems, x-ray projection imaging, package inspection systems, as well as other multi-slice CT configurations or systems or inverse geometry CT (IGCT) systems. Moreover, the invention has been described with respect to the generation, detection and/or conversion of x-rays. However, one skilled in the art will further appreciate that the invention is also applicable for the generation, detection, and/or conversion of other high frequency electromagnetic energy.
Therefore, according to one embodiment of the invention, an electron gun includes an emitter element configured to generate an electron beam and an extraction electrode positioned adjacent to the emitter element to extract the electron beam out therefrom, the extraction electrode including an opening therethrough. The electron gun also includes a meshed grid disposed in the opening of the extraction electrode to enhance intensity and uniformity of an electric field at a surface of the emitter element and an emittance compensation electrode (ECE) positioned adjacent to the meshed grid on the side of the meshed grid opposite that of the emitter element and configured to control emittance growth of the electron beam.
According to another embodiment of the invention, a cathode assembly for an x-ray source includes a substrate, an extraction element positioned adjacent to the substrate and having an opening with a meshed grid positioned therein, and an insulating layer between the substrate and the extraction element, the insulating layer having a cavity generally aligned with the opening in the extraction element. The cathode assembly also includes a field emitter element disposed in the cavity of the insulating layer and configured to emit a stream of electrons when an emission voltage is applied across the extraction element and an emittance compensation electrode (ECE) positioned downstream from the extraction element and configured to compress the electron beam in space and momentum phase space.
According to yet another embodiment of the invention, a multiple spot x-ray source includes a plurality of field emitter units configured to generate at least one electron beam and a target anode positioned in a path of the at least one electron beam and configured to emit a beam of high-frequency electromagnetic energy conditioned for use in a CT imaging process when the electron beam impinges thereon. Each of the plurality of field emitter units includes a carbon nanotube (CNT) emitter element and a gate electrode to extract the electron beam from the CNT emitter element, the gate electrode including a meshed grid positioned in the electron beam path. Each of the plurality of field emitter units further includes a focusing element positioned to receive the electron beam from the emitter element and focus the electron beam to form a focal spot on the target anode and an emittance compensation electrode (ECE) positioned between the meshed grid and the focusing element and configured to control electron beam emittance growth.
While the invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the invention. Additionally, while various embodiments of the invention have been described, it is to be understood that aspects of the invention may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
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