Filling apparatus and filling method therefor

Information

  • Patent Grant
  • 6601618
  • Patent Number
    6,601,618
  • Date Filed
    Monday, March 4, 2002
    22 years ago
  • Date Issued
    Tuesday, August 5, 2003
    21 years ago
Abstract
A filling apparatus 1 is made up of a gas passage 14 connected to a storage tank 31 via a connection passage 14a, a first gas valve 35 that opens and closes the gas passage, a pressure gas passage 41 connected to a pressure gas supply source, a pressure gas valve 42 that opens and closes the pressure gas passage, an exhaust passage 43 that allows an interior of a container 4 to communicate with the exterior thereof, and an exhaust valve 44 that opens and closes the exhaust passage. With this filling apparatus, before a pressurized filling operation, both the gas passage and the pressure gas passage are opened to pressurize the interior of the container with a carbonated gas supplied through both passages. Further, also before a unpressurized filling operation, both the gas passage and the pressure gas passage are opened to perform a flushing operation in which droplets are discharged from the gas passage with air exhausted from the container into the storage tank via the gas passage. Then, after the filling operation, both the gas passage and the exhaust passage are opened to discharge a certain amount of filling liquid remaining in the gas passage, into the container.
Description




FIELD OF THE INVENTION




The present invention relates to a pressurized filling apparatus for filling a container with a filling liquid such as a carbonated drink, and more specifically, to a filling apparatus for filling a container with a filling liquid such as a non-carbonated drink that can also be used for unpressurized filling and a filling method therefor.




DESCRIPTION OF THE PRIOR ART




A well-known pressurized filling apparatus that fills a container with a filling liquid such as a carbonated drink accommodates a filling liquid in a storage tank together with a pressurized carbonated gas, supplies the carbonated gas in the storage tank to the interior of a sealed container via a gas passage formed in a filling valve and pressurizes the interior of the container, opens the filling valve to start a filling operation when the pressure in the container becomes equal to that in the storage tank, ends the filling operation once the filled amount reaches a predetermined value, and stops applying pressure to the interior of the container and then unseal the container. Further, Japanese Patent Laid-Open No. 11-342994 discloses an unpressurized filling method of using such a pressurized filling apparatus to allow the storage tank to communicate with the atmosphere to fill the container with a non-carbonated drink.




If the above described pressurized filling apparatus is used for an unpressurized filling operation, the following problems may occur: First, in the unpressurized filling operation, a filling liquid may be heated and sterilized, so that it may be filled into a container while hot. With the pressurized filling apparatus, since the container is sealed, the filling operation must be performed while exhausting air from the container via the gas passage formed in the filling valve. However, hot steam from the hot filling apparatus may flow into the gas passage and may be cooled and condensed there, so that the diameter of the passage may be reduced to make the exhaust inefficient, thereby increasing the time required for the filling operation. Further, in a pressurized filling operation, the interior of the container is pressurized to slightly expand the container, so that the level of the liquid after the filling operation is slightly lower than that prior to the pressurization. On the other hand, in the unpressurized filling operation, the interior of the container is not pressurized, so that if the same amount of fluid as that in the pressurized filling operation is filled into the container, then the filling liquid may reach the tip of the gas passage inserted into the container and enter the gas passage. Accordingly, the entered filling liquid must be removed before the next container is filled with the filling liquid.




To solve these problems, the above mentioned Japanese Patent Laid-Open No. 11-342994 provides an auxiliary gas chamber such that in the unpressurized filling operation, a low pressure gas from the auxiliary gas chamber is fed into the gas passage before the operation to drop a bubble-like liquid remaining in the gas passage, into the container. This solves all the above-described problems. However, the auxiliary gas chamber is used only for the unpressurized filling operation and is unnecessary for the pressurized filling operation. Further, no problem occurs if the filling liquid does not enter the gas passage, but if it does due to the large amount of the fluid, then a certain amount of the filling liquid to be filled into the container during the current filling operation is dropped during the next operation, causing an inaccurate amount of filling liquid to be filled into the container.




SUMMARY OF THE INVENTION




Thus, a first aspect of the present invention is a filling apparatus comprising a storage tank having a gas space in an upper part thereof to store filling liquid therein, a filling valve having a liquid passage to which the filling liquid is supplied and a valve element that opens and closes the liquid passage to fill a container with the filling liquid, a gas passage formed in the filling valve, a connection passage that connects the gas space in the storage tank to the gas passage, a gas valve provided in the connection passage to open and close the connection passage, seal means for sealing the container while the liquid passage and the gas passage are in communication with the container, an exhaust passage that allows an interior of the sealed container to communicate with an exterior thereof, an exhaust valve that opens and closes the exhaust passage, and filled amount detecting means for detecting the amount of filling liquid filled into the container, the apparatus sealing the container, then opening the liquid passage to start a filling operation, and closing the liquid passage to end the filling operation once a signal from the filled amount detecting means indicates that the amount of filling liquid filled into the container has reached a predetermined value,




wherein the apparatus is provided with a pressure gas passage through which pressure gas is supplied to the sealed container, a pressure gas valve that opens and closes the pressure gas passage, and a pressure gas source that supplies pressure gas to the pressure gas passage so that both the connection passage and the pressure gas passage are open after the container has been sealed and before the fluid channel is closed.




Further, a second aspect of the present invention is a filling method for a filling apparatus comprising a storage tank having a pressure gas space in an upper part thereof to store filling liquid therein, a filling valve having a liquid passage and a gas passage to fill a container with the filling liquid, seal means for sealing the container, and filled amount detecting means for detecting the amount of filling liquid filled into the container, the apparatus filling the sealed container with a predetermined amount of filling liquid, the method comprising:




providing a pressure gas passage through which pressure gas is supplied to the sealed container, and a pressure gas source that supplies pressure gas to the pressure gas passage,




sealing the container using the seal means, then supplying gas in the storage tank to the container via the gas passage in the filling valve, supplying the pressure gas from the pressure gas passage to the container, thereby making a pressure in the container equal to that of the gas in the storage tank, subsequently opening the filling valve to start a filling operation, continuing the filling operation while exhausting gas from the container via the gas passage, and closing the filling valve to end the filling operation once a signal from the filled amount detecting means indicates that the amount of filling liquid filled into the container has reached a predetermined value.




Furthermore, a third aspect of the present invention is a filling method for a filling apparatus comprising a storage tank having a gas space in an upper part thereof to store a filling liquid therein, a filling valve having a liquid passage and a gas passage to fill a container with the filling liquid, a connection passage connected to the gas passage, seal means for sealing the container, an exhaust passage that allows an interior of the sealed container to communicate with an exterior thereof, and filled amount detecting means for detecting the amount of filling liquid filled into the container, the apparatus filling the sealed container with a predetermined amount of filling liquid, the method comprising:




providing a pressure gas passage through which a V pressure gas is supplied to the sealed container, and a pressure gas source that supplies pressure gas to the pressure gas passage,




sealing the container using the seal means, then supplying the pressure fluid from the pressure gas passage to the container, allowing the pressure gas to flow through the gas passage and connection passage via the container to discharge droplets adhering to inner surfaces of the gas and connection passages, subsequently opening the filling valve to start a filling operation, continuing the filling operation while exhausting gas from the container via the gas passage, and closing the filling valve to end the filling operation once a signal from the filled amount detecting means indicates that the amount of filling liquid filled into the container has reached a predetermined value.




According to the construction of the first aspect of the present invention, for a pressurized filling operation, both the gas passage connected to the storage tank and the pressure gas passage connected to the pressure gas source are opened so that gases supplied through both passages can be used to pressurize the interior of the container. Consequently, compared to the prior art in which only the gas supplied through the gas passage connected to the storage tank is used for pressurization, the time required to pressurize the interior of the container can be reduced, and a possible decrease in the concentration of the gas in the storage tank can be restrained.




Further, in an unpressurized filling operation, gas from the pressure gas passage connected to the pressure gas source is supplied to the interior of the container and then flows through the gas passage. Accordingly, droplets condensed in the gas passage can be removed without the use of the construction of an auxiliary gas chamber, which is unnecessary for pressurized filling.




Furthermore, according to the filling method of the second aspect of the present invention, both the gas passage connected to the storage tank and the pressure gas passage connected to the pressure gas source are opened so that gases supplied through both passages can be used to pressurize the interior of the container. Consequently, compared to the prior art in which only the gas supplied through the gas passage connected to the storage tank is used for pressurization, the time required to pressurize the interior of the container can be reduced, and a possible decrease in the concentration of the gas in the storage tank can be restrained.




Moreover, according to the filling method of the third aspect of the present invention, in an unpressurized filling operation, gas from the pressure gas passage connected to the pressure gas source is supplied to the interior of the container and then flows through the gas passage. Accordingly, droplets condensed in the gas passage can be removed without the use of the construction of an auxiliary gas chamber, which is unnecessary for pressurized filling.




Above and other objects, features and advantages of the present invention will become apparent from the following detailed description of an embodiment thereof with reference to the attached drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of a filling apparatus


1


according to an embodiment of the present invention;





FIG. 2

is an enlarged sectional view of a filling valve


3


; and





FIG. 3

is a system diagram of the filling apparatus


1


.











DETAILED DESCRIPTION OF THE EMBODIMENTS




The present invention will be described in connection with the illustrated embodiments. In

FIG. 1

, reference numeral


1


denotes a rotary filling apparatus to which the present invention has been applied. The rotary filling apparatus


1


comprises a rotating member


2


(partially illustrated) rotated by drive means (not shown), ring-shaped storage tanks


31


provided above the rotating member


2


to store filling liquid therein, filling valves


3


provided below the respective storage tanks


31


at respective circumferential positions equally spaced from the corresponding storage tanks


31


, in order to carry out filling of liquid, and a table


5


provided below the filling valve


3


and on which a container


4


is placed.




The storage tank


31


stores filling liquid


31




b


with a gas space


31




a


. Further, the filling valves


3


are each attached to an upper plate


6


of the rotating member


2


so as to extend downward, whereas the table


5


is attached to a piston rod


7


(only the piston rod is illustrated) of a cylinder mechanism as an elevating and lowering mechanism provided on a lower plate (not shown) of the rotating member


2


so that the table


5


is elevated and lowered by the elevating and lowering mechanism.




The elevating and lowering mechanism is not limited to the cylinder mechanism but may be a cam mechanism.




As shown in

FIG. 2

, the filling valves


3


each comprise a generally cylindrical housing


10


connected to the upper plate


6


, a hollow valve rod


12


provided in a staged hole


10


A in the housing


10


so as to elevate and lower by a cylinder mechanism


11


described below, a liquid passage


13


formed between the outer periphery of the valve rod


12


and the inner periphery of the housing


10


, and a through hole


12




a


corresponding to a hollow portion of the valve rod


12


and constituting a gas passage


14


. The staged portion of the staged hole


10


A in the housing


10


constitutes a valve seat


15


, and the tip of the valve rod


12


has an increased diameter and a ring-shaped seal member is attached to the tip to constitute a valve element


16


. The liquid passage


13


can be opened and closed by separating the valve element


16


from the valve seat


15


and contacting the valve element


16


with the valve seat


15


, respectively. Further, a pipe


12




b


is attached to the tip of the valve element


16


to extend the gas passage


14


.




The cylinder mechanism


11


comprises a generally cylindrical cylinder housing


20


connected to the upper end of the housing


10


, a staged hole


20


A formed inside the cylinder housing


20


, and a generally cylindrical piston


21


slidably fitted in a larger- and smaller-diameter portions


20




a


and


20




b


of the staged hole


20


A located in the upper and lower part thereof so as to keep the staged hole


20


A air tight. The piston


21


penetrates the smaller-diameter portion


12




c


of the valve rod


12


and is sandwiched between a joint


19


attached to the tip of the smaller-diameter portion


12




c


and the larger-diameter portion


12




d


connected to the lower end of the smaller-diameter portion


12




c


. The piston


21


is also integrated with the valve rod


12


.




Further, the upper end of the smaller-diameter portion


21




a


of the piston


21


slidably penetrates a cover


22


sealing the upper end of the cylinder housing


20


to protrude upward. A seal member


18


provided on the inner peripheral surface of the cover


22


seals the cover


22


and the smaller-diameter portion


21




a


of the piston


21


.




A closed space is formed among a seal member


18


, a seal member


23


provided around the outer periphery of the larger-diameter portion


21




b


of the piston


21


to seal the piston


21


and the larger-diameter portion


20




a


of the cylinder housing


20


, and a seal member


24


provided on the outer peripheral surface of the cover


22


to seal the cover


22


and the cylinder housing


20


. This space constitutes a first pressure chamber


25


which is in communication with a pressure fluid source via a selector valve (not shown).




A seal member


26


provided on the smaller-diameter portion


20




b


of the cylinder housing


20


to seal the smaller-diameter portion


20




b


and an intermediate diameter portion


21




c


of the piston


21


has a closed space formed between the seal member


23


and the seal member


26


. This space constitutes a second pressure chamber


27


which is in communication with the pressure fluid source via a selector valve (not shown).




Thus, if the first pressure chamber


25


, located above, is in communication with the pressure fluid source and the second pressure chamber


27


, located below, is in communication with the atmosphere, then the piston


21


and the valve rod


12


lower, and the valve element


16


is seated on the valve seat


15


to close the liquid passage


13


.




On the other hand, if the first pressure chamber


25


, located above, is in communication with the atmosphere and the second pressure chamber


27


, located below, is in communication with the pressure fluid source, then the piston


21


and the valve rod


12


elevate, and the valve element


16


is separated from the valve seat


15


to open the liquid passage


13


.




Both of the above mentioned selector valves are switched and controlled by a control device


28


, described later in detail.




Furthermore, as shown in

FIG. 2

, the housing


10


has a guide cone


45


provided at the lower end thereof to guide a mouth of the container


4


, and the housing


10


has a seal member


46


provided at the lower end thereof, which corresponds to the inner peripheral side of the guide cone


45


enclosing the liquid passage


13


.




Thus, by elevating the table


5


to bring the container


4


into tight contact with the seal member


46


, the mouth of the container


4


can be sealed with the liquid passage


13


and the gas passage


14


in communication with the interior of the container


4


. These components constitute seal means.




The liquid passage


13


, formed between the housing


10


and the valve rod


12


, is connected to the bottom surface of the storage tank


31


via a fluid supply pipe


30


connected to the housing


10


so that filling liquid is supplied to the liquid passage


13


via the fluid supply pipe


30


.




Further, an inner peripheral portion of a diaphragm


32


is held liquid-tight between the valve rod


12


and the piston


21


, whereas an outer peripheral portion of the diaphragm


32


is held liquid-tight between the housing


10


and the cylinder housing


20


.




The fluid supply pipe


30


is provided with a flow meter


33


as a filled amount detecting means for measuring the flow rate of filling liquid so that a value detected by the flow meter


33


is inputted to the control device


28


.




In this regard, the filled amount detecting means is not limited to the flow meter


33


but may be a level sensor and so forth.




The joint


19


has a through hole


19




a


formed therein and which is in communication with the through hole


12




a


in the valve rod


12


and which has the same diameter as the through hole


12




a


. The joint


19


further has one end of a gas tube


34


connected to its upper end, with the other end of the gas tube


34


connected to the gas space


31




a


in the storage tank


31


. The gas tube


34


and the joint


19


constitute a connection passage


14




a.






The gas tube


34


is composed of a flexible hose and can thus move in response to the elevating and lowering of the valve rod


12


.




As shown in

FIG. 1

, the gas tube


34


has a first gas valve


35


provided in the middle of the gas tube


34


and controlled by the control device


28


to be opened and closed. When the first gas valve


35


is open, the storage tank


31


is in communication with the container


4


via the gas passage


14


. When the first gas valve


35


is closed, the communication is precluded at the position of the first gas valve


35


.




Further, the first gas valve


35


has a branched passage


36


connected thereto downstream thereof and which is in communication with an exhaust manifold


31




c


formed at the bottom of the storage tank


31


. The branched passage


36


has a second exhaust valve


37


provided in the middle thereof and controlled by the control device


28


to be opened and closed.




Furthermore, the housing


10


has a communication passage


38


formed at a lower position thereof and opened into the liquid passage


13


below the valve seat


15


. The communication passage


38


has a communication pipe


39


provided in the upper plate


6


.




As shown in

FIG. 3

, the communication pipe


39


has a pressure gas passage


41


and an exhaust passage


43


connected thereto. The pressure gas passage


41


is in communication with the pressure gas source


40


via a manifold


66


, and the exhaust passage


43


is in communication with the exterior via a pressure gas passage


41


and a manifold


67


.




The pressure gas passage


41


has a pressure gas valve


42


controlled by the control device


28


to be opened and closed. When the pressure gas valve


42


is open, the pressure gas source


40


is in communication with the container


4


via the pressure gas passage


41


. When the pressure gas valve


42


is closed, the communication between the pressure gas source


40


and the container


4


is interrupted at the position of the pressure gas valve


42


.




Further, the exhaust passage


43


has an exhaust valve


44


controlled by the control device


28


to be opened and closed. When the exhaust valve


44


is open, the container


4


is in communication with the exterior via the exhaust passage


43


. When the exhaust valve


44


is closed, the communication between the container


4


and the exterior is interrupted at the position of the exhaust valve


44


.




As shown in

FIG. 3

, the storage tank


31


has a first gas supply passage


50


and a first external passage


60


connected to the top thereof via a rotary joint


61


. The first gas supply passage


50


is connected to the pressure gas source


40


, and the first external passage


60


is in communication with the exterior. The storage tank


31


also has a fluid supply passage


62


connected thereto via a rotary joint


63


.




The first gas supply passage


50


is provided with a first regulator


53


and a first opening and closing valve


51


located below the first regulator


53


. A first control valve


57


and a pressure sensor


55


are provided downstream of the first control valve


57


. The first control valve


57


has its valve opening adjusted by an indication controller


56


, and the pressure sensor


55


measures the pressure in the first gas supply passage


50


. Further, the first external passage


60


is provided with a second control valve


58


having its valve opening adjusted by the indication controller


56


.




Furthermore, the manifold


66


is connected with the first gas supply passage


50


upstream of the first regulator


53


by the pressure gas passage


41


via a rotary joint


63


. The manifold


67


having the exhaust passage


43


connected thereto is in communication with the exterior through a second external passage


65


via the rotary joint


63


.




Further, the pressure gas passage


41


has a second regulator


54


and a second opening and closing valve


52


provided downstream of the second regulator


54


. The downstream side of the second opening and closing valve


52


and the downstream side of the pressure sensor


55


in the first gas supply passage


50


are connected together with a third opening and closing valve


59


.




Description of Operation during Pressurized Filing




For a pressurized filling operation of filling a container with a filling liquid such as carbonated drink, the pressure gas source


40


supplies a carbonated gas, the control device


28


closes the second gas valve


52


, and the first gas valve


51


and the third gas valve


59


are opened to supply the pressurized carbonated gas to the storage tank


31


and pressure gas passage


41


. Further, the indication controller


56


properly adjusts the valve opening of the first control valve


57


and second control valve


58


according to a measured value from the pressure sensor


55


, to maintain the pressure in the storage tank


31


at a predetermined value. On the other hand, a carbonated gas of the same pressure is supplied to the pressure gas passage


41


. In this embodiment, the value set in the first regulator


53


is 0.5 MPa, and the indication controller


56


maintains 0.4 MPa.




When the container


4


is supplied via a supply star wheel to the table


5


of the filling apparatus


1


set as described above, the elevating and lowering mechanism elevates the table


5


. Then, the pipe


12




b


at the tip of the valve rod


12


is inserted into the mouth of the container


4


, and the mouth of the container


4


is brought into pressure contact with the seal member


46


to seal the container


4


.




Subsequently, the control device


28


opens both the first gas valve


35


and the pressure gas valve


42


, which have been closed, and supplies a carbonated gas to the interior of the container


4


via both the gas passage


14


and the pressure gas passage


41


so that the pressure of the carbonated gas is the same as the pressure (0.4 MPa) of the gas in the storage tank


31




a


(pressuring step).




Then, when the rotating member


2


is further rotated to transfer the container


4


to its filling start position, the control device


28


closes the pressure gas valve


42


, and causes the cylinder mechanism


11


to elevate the valve element


16


to open the liquid passage


13


in order to start a filling operation (filling step). During the filling operation, the carbonated gas in the container


4


is exhausted to the gas space


31




a


in the storage tank


31


via the gas passage


14


and the connection passage


14




a


. Further, during the operation, the control device


28


continuously monitors the flow rate input by each flow meter


33


, and if a predetermined supplied amount is reached, the cylinder mechanism


11


is operated to lower the valve element


16


.




Thus, the liquid passage


13


is closed to end the filling operation. At this time, the filling liquid is stopped below the pipe


12




b


at the tip of the valve rod


12


, that is, the opening of the gas passage


14


.




Then, after the first gas valve


35


has been closed, the control device


28


opens the second gas valve


37


and then the exhaust valve


44


to release the pressure in the gas passage


14


and connection passage


14




a


via the branched passage


36


and then release the pressure in the container


4


via the exhaust passage


43


(snifting step).




Subsequently, the table


5


is lowered to its discharge position, where the container


4


is discharged via a discharge star wheel (not shown).




As appreciated from the above description, during the pressurization associated with the pressurized filling operation of this embodiment, the carbonated gas supplied through both the gas passage


14


and the pressure gas passage


41


is used to pressurize the interior of the container, thereby reducing the time required for the pressurization compared to the prior art, with which only the carbonated gas supplied via the gas passage in the filling valve is used to pressurize the interior of the container. Further, the carbonated gas in the storage tank


31


has its concentration gradually reduced by the air in the container


4


, which is exhausted during the filling operation. However, a pure carbonated gas is constantly supplied through the pressure gas passage


41


to reduce the speed at which the concentration decreases.




Description of Operation During Unpressurized Filing




For a unpressurized filling operation of filling a container with filling liquid such as a non-carbonated drink, the pressure gas source


40


supplies air, and the control device


28


closes the first gas valve


51


and the third gas valve


59


, while opening the second gas valve


52


to supply pressurized air to the pressure air passage


41


. In this embodiment, the value set in the second regulator


54


is 0.1 MPa, which is slightly higher than the atmospheric pressure. At this time, the gas space


31




a


in the storage tank


31


is open to the atmosphere via the first external passage


60


.




When the container


4


is supplied via the supply star wheel to the table


5


of the filling apparatus


1


set as described above, the elevating and lowering mechanism elevates the table


5


. Then, the pipe


12




b


at the tip of the valve rod


12


is inserted into the mouth of the container


4


, and the mouth of the container


4


is brought into pressure contact with the seal member


46


to seal the container


4


. Subsequently, the control device


28


opens both the first gas valve


35


and the pressure gas valve


42


, which have been closed until then, and supplies air to the interior of the container


4


via the pressure gas passage


41


, which is in communication with the pressure gas source


40


. Thus, the air in the container


4


is exhausted to the storage tank


31


via the gas passage


14


and the connection passage


14




a


, which are in communication with the interior of the container


4


(flushing step).




Thus, the air flowing through the gas passage


14


forces steam emitted from the filling liquid during the last filling operation, into the gas passage


14


, where the steam is cooled and condensed. The resulting droplets are discharged to the interior of the storage tank


31


.




Then, when the rotating member


2


is further rotated to transfer the container


4


to its filling start position, the control device


28


closes the pressure gas valve


42


, and operates the cylinder mechanism


11


to elevate the valve element


16


to open the liquid passage


13


in order to start a filling operation (filling step). During the filling operation, the air in the container


4


is exhausted to the gas space


31




a


in the storage tank


31


via the gas passage


14


and the connection passage


14




a


. Further, during the operation, the control device


28


continuously monitors the flow rate input by each flow meter


33


, and if a predetermined supplied amount is reached, the cylinder mechanism


11


is operated to lower the valve element


16


.




The liquid passage


13


is thereby closed to end the filling operation. At this time, in the unpressurized filling operation, a certain amount of the metered filling liquid may have entered the gas passage


14


depending on the set filled amount.




Thus, the control device


28


opens the exhaust valve


44


with the first gas valve


35


open, thereby allowing the interior of the container


4


to communicate with the atmosphere via the exhaust valve


43


(communication step).




The filling liquid in the gas passage


14


is thereby dropped into the container


4


. Subsequently, the table


5


is lowered, and at the discharge position, the container


4


is discharged via the discharge star wheel (not shown).




As appreciated from the above description, slightly pressurized air from the pressure gas passage


41


is supplied to the container


4


to allow the air in the container


4


to flow through the gas passage


14


and the connection passage


14




a


, thereby discharging the droplets in the passages


14


and


14




a


, into the storage tank


31


. Consequently, the flushing operation can be preformed using the same construction as that in the pressurized filling operation. Further, after the filling step, the filling liquid having entered the gas passage


14


during the filling operation is dropped and returned to the container


4


, into which the filling liquid is to be filled. Consequently, filling accuracy is improved compared to the prior art.




While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by the present invention includes all alternatives, modifications, and equivalents as can be included within the spirit and scope of the following claims.



Claims
  • 1. A filling apparatus comprising a storage tank for storing a filling liquid therein and having a gas space in an upper part thereof, a filling valve having a liquid passage for supplying the filling liquid, a valve element for opening and closing the liquid passage and filling a container with the filling liquid, a gas passage provided in the filling valve and communicating with the interior of the container, a connection passage for connecting the gas space in the storage tank with the gas passage, a gas valve provided in the connection passage for opening and closing the connection passage, seal means for sealing the container while the liquid passage and the gas passage are in communication with the container, an exhaust passage for allowing the interior of the sealed container to communicate with the exterior thereof, an exhaust valve for opening and closing the exhaust passage, and filled amount detecting means for detecting the amount of the filling liquid in the container, the apparatus sealing the container and then opening the fluid passage to start a filling operation and closing the fluid channel to end the filling operation in response to a signal from the filled amount detecting means that indicates that the amount of the filling liquid filled into the container has reached a predetermined value,characterized in that the apparatus is provided with a pressure gas passage which is separate from the filling valve gas passage and through which pressure gas is supplied to the sealed container, a pressure gas valve that opens and closes the pressure gas passage, a pressure gas source for supplying pressure gas to the pressure gas passage so that both the connection passage and the pressure gas passage are open during the time after the container has been sealed and before the fluid channel is closed and means for simultaneously and separately supplying pressure gas through the pressure gas passage and filling valve gas passage to the container.
  • 2. The filling apparatus of claim 1, wherein the filling apparatus is used for pressurized filling and, during the pressurized filling, the storage tank is in communication with the pressurized gas source and the storage tank is pressurized with gas from the pressure gas source.
  • 3. The filling apparatus of claim 1, wherein the filling apparatus can be switched from pressurized filling, in which filling is executed with the storage tank being pressurized, to unpressurized filling, in which filling is executed with the storage tank at atmospheric pressure.
  • 4. The filling apparatus of claim 3, wherein during unpressurized filling, both the connection passage and the exhaust passage are opened after the liquid passage has been closed.
  • 5. A method of filling a container comprising the steps of:providing a filling apparatus comprising a storage tank for storing a filling liquid therein and having a gas space in an upper part thereof, a filling valve having a liquid passage for supplying the filling liquid and a gas passage communicating with the interior of the container, seal means for sealing the container and filled amount detecting means for detecting the amount of the filling liquid filled in the container; providing said filling apparatus with a pressure gas passage separate from the filling valve gas passage and for supplying pressure gas to the sealed container and a pressure gas supply source for supplying pressure gas to the pressure gas passage; sealing the container with the seal means; supplying pressure gas to the container simultaneously and separately from the pressure gas passage and the filling valve gas passage, thereby equalizing the pressure in the container to the gas pressure in the storage tank; opening the filling valve to commence a filling operation; continuing the filling operation while exhausting gas from the container via the gas passage; and closing the filling valve to end the filling operation when a signal from the filled amount detecting means indicates that the amount of filling liquid in the container has reached a predetermined value.
  • 6. A method of filling a container comprising the steps of:providing a filling apparatus comprising a storage tank for storing a filling liquid therein and having a gas space open to the atmosphere in an upper part thereof, a filling valve having a liquid passage for supplying the filling liquid and a gas passage, a connection passage connected to the gas passage, seal means for sealing the container, an exhaust passage allowing the interior of the container to communicate with the exterior thereof and filled amount detecting means for detecting the amount of filling liquid in the container; providing said filling apparatus with a pressure gas passage for supplying pressure gas to the sealed container and a pressure gas supply source for supplying pressure gas to the pressure gas passage; sealing the container with the seal means; supplying pressure gas from the pressure gas passage to the container; allowing the pressure gas to flow through the filling valve gas passage and connection passage via the container to discharge droplets adhering to inner surfaces of the filling valve gas and connection passages; opening the filling valve to commence a filling operation; continuing the filling operation while exhausting gas from the container via the gas passage; and closing the filling valve to end the filling operation when a signal from the filled amount detecting means indicates that the amount of filling liquid in the container has reached a predetermined value.
  • 7. The method of claim 6, additionally comprising the steps of:allowing the filling valve gas passage and connection passage to communicate with the atmosphere and allowing the interior of the sealed container to communicate with the exterior thereof through the exhaust passage to remove filling liquid having entered the filling valve gas passage during the filling operation and enter the filling liquid into the container.
Priority Claims (1)
Number Date Country Kind
2001-165928 May 2001 JP
US Referenced Citations (2)
Number Name Date Kind
5000234 Weiss Mar 1991 A
5501253 Weiss Mar 1996 A
Foreign Referenced Citations (1)
Number Date Country
11-342 994 Dec 1999 JP