Information
-
Patent Grant
-
6601618
-
Patent Number
6,601,618
-
Date Filed
Monday, March 4, 200223 years ago
-
Date Issued
Tuesday, August 5, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Flynn, Thiel, Boutell & Tanis, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 141 54
- 141 57
- 141 290
- 141 302
- 141 308
-
International Classifications
-
Abstract
A filling apparatus 1 is made up of a gas passage 14 connected to a storage tank 31 via a connection passage 14a, a first gas valve 35 that opens and closes the gas passage, a pressure gas passage 41 connected to a pressure gas supply source, a pressure gas valve 42 that opens and closes the pressure gas passage, an exhaust passage 43 that allows an interior of a container 4 to communicate with the exterior thereof, and an exhaust valve 44 that opens and closes the exhaust passage. With this filling apparatus, before a pressurized filling operation, both the gas passage and the pressure gas passage are opened to pressurize the interior of the container with a carbonated gas supplied through both passages. Further, also before a unpressurized filling operation, both the gas passage and the pressure gas passage are opened to perform a flushing operation in which droplets are discharged from the gas passage with air exhausted from the container into the storage tank via the gas passage. Then, after the filling operation, both the gas passage and the exhaust passage are opened to discharge a certain amount of filling liquid remaining in the gas passage, into the container.
Description
FIELD OF THE INVENTION
The present invention relates to a pressurized filling apparatus for filling a container with a filling liquid such as a carbonated drink, and more specifically, to a filling apparatus for filling a container with a filling liquid such as a non-carbonated drink that can also be used for unpressurized filling and a filling method therefor.
DESCRIPTION OF THE PRIOR ART
A well-known pressurized filling apparatus that fills a container with a filling liquid such as a carbonated drink accommodates a filling liquid in a storage tank together with a pressurized carbonated gas, supplies the carbonated gas in the storage tank to the interior of a sealed container via a gas passage formed in a filling valve and pressurizes the interior of the container, opens the filling valve to start a filling operation when the pressure in the container becomes equal to that in the storage tank, ends the filling operation once the filled amount reaches a predetermined value, and stops applying pressure to the interior of the container and then unseal the container. Further, Japanese Patent Laid-Open No. 11-342994 discloses an unpressurized filling method of using such a pressurized filling apparatus to allow the storage tank to communicate with the atmosphere to fill the container with a non-carbonated drink.
If the above described pressurized filling apparatus is used for an unpressurized filling operation, the following problems may occur: First, in the unpressurized filling operation, a filling liquid may be heated and sterilized, so that it may be filled into a container while hot. With the pressurized filling apparatus, since the container is sealed, the filling operation must be performed while exhausting air from the container via the gas passage formed in the filling valve. However, hot steam from the hot filling apparatus may flow into the gas passage and may be cooled and condensed there, so that the diameter of the passage may be reduced to make the exhaust inefficient, thereby increasing the time required for the filling operation. Further, in a pressurized filling operation, the interior of the container is pressurized to slightly expand the container, so that the level of the liquid after the filling operation is slightly lower than that prior to the pressurization. On the other hand, in the unpressurized filling operation, the interior of the container is not pressurized, so that if the same amount of fluid as that in the pressurized filling operation is filled into the container, then the filling liquid may reach the tip of the gas passage inserted into the container and enter the gas passage. Accordingly, the entered filling liquid must be removed before the next container is filled with the filling liquid.
To solve these problems, the above mentioned Japanese Patent Laid-Open No. 11-342994 provides an auxiliary gas chamber such that in the unpressurized filling operation, a low pressure gas from the auxiliary gas chamber is fed into the gas passage before the operation to drop a bubble-like liquid remaining in the gas passage, into the container. This solves all the above-described problems. However, the auxiliary gas chamber is used only for the unpressurized filling operation and is unnecessary for the pressurized filling operation. Further, no problem occurs if the filling liquid does not enter the gas passage, but if it does due to the large amount of the fluid, then a certain amount of the filling liquid to be filled into the container during the current filling operation is dropped during the next operation, causing an inaccurate amount of filling liquid to be filled into the container.
SUMMARY OF THE INVENTION
Thus, a first aspect of the present invention is a filling apparatus comprising a storage tank having a gas space in an upper part thereof to store filling liquid therein, a filling valve having a liquid passage to which the filling liquid is supplied and a valve element that opens and closes the liquid passage to fill a container with the filling liquid, a gas passage formed in the filling valve, a connection passage that connects the gas space in the storage tank to the gas passage, a gas valve provided in the connection passage to open and close the connection passage, seal means for sealing the container while the liquid passage and the gas passage are in communication with the container, an exhaust passage that allows an interior of the sealed container to communicate with an exterior thereof, an exhaust valve that opens and closes the exhaust passage, and filled amount detecting means for detecting the amount of filling liquid filled into the container, the apparatus sealing the container, then opening the liquid passage to start a filling operation, and closing the liquid passage to end the filling operation once a signal from the filled amount detecting means indicates that the amount of filling liquid filled into the container has reached a predetermined value,
wherein the apparatus is provided with a pressure gas passage through which pressure gas is supplied to the sealed container, a pressure gas valve that opens and closes the pressure gas passage, and a pressure gas source that supplies pressure gas to the pressure gas passage so that both the connection passage and the pressure gas passage are open after the container has been sealed and before the fluid channel is closed.
Further, a second aspect of the present invention is a filling method for a filling apparatus comprising a storage tank having a pressure gas space in an upper part thereof to store filling liquid therein, a filling valve having a liquid passage and a gas passage to fill a container with the filling liquid, seal means for sealing the container, and filled amount detecting means for detecting the amount of filling liquid filled into the container, the apparatus filling the sealed container with a predetermined amount of filling liquid, the method comprising:
providing a pressure gas passage through which pressure gas is supplied to the sealed container, and a pressure gas source that supplies pressure gas to the pressure gas passage,
sealing the container using the seal means, then supplying gas in the storage tank to the container via the gas passage in the filling valve, supplying the pressure gas from the pressure gas passage to the container, thereby making a pressure in the container equal to that of the gas in the storage tank, subsequently opening the filling valve to start a filling operation, continuing the filling operation while exhausting gas from the container via the gas passage, and closing the filling valve to end the filling operation once a signal from the filled amount detecting means indicates that the amount of filling liquid filled into the container has reached a predetermined value.
Furthermore, a third aspect of the present invention is a filling method for a filling apparatus comprising a storage tank having a gas space in an upper part thereof to store a filling liquid therein, a filling valve having a liquid passage and a gas passage to fill a container with the filling liquid, a connection passage connected to the gas passage, seal means for sealing the container, an exhaust passage that allows an interior of the sealed container to communicate with an exterior thereof, and filled amount detecting means for detecting the amount of filling liquid filled into the container, the apparatus filling the sealed container with a predetermined amount of filling liquid, the method comprising:
providing a pressure gas passage through which a V pressure gas is supplied to the sealed container, and a pressure gas source that supplies pressure gas to the pressure gas passage,
sealing the container using the seal means, then supplying the pressure fluid from the pressure gas passage to the container, allowing the pressure gas to flow through the gas passage and connection passage via the container to discharge droplets adhering to inner surfaces of the gas and connection passages, subsequently opening the filling valve to start a filling operation, continuing the filling operation while exhausting gas from the container via the gas passage, and closing the filling valve to end the filling operation once a signal from the filled amount detecting means indicates that the amount of filling liquid filled into the container has reached a predetermined value.
According to the construction of the first aspect of the present invention, for a pressurized filling operation, both the gas passage connected to the storage tank and the pressure gas passage connected to the pressure gas source are opened so that gases supplied through both passages can be used to pressurize the interior of the container. Consequently, compared to the prior art in which only the gas supplied through the gas passage connected to the storage tank is used for pressurization, the time required to pressurize the interior of the container can be reduced, and a possible decrease in the concentration of the gas in the storage tank can be restrained.
Further, in an unpressurized filling operation, gas from the pressure gas passage connected to the pressure gas source is supplied to the interior of the container and then flows through the gas passage. Accordingly, droplets condensed in the gas passage can be removed without the use of the construction of an auxiliary gas chamber, which is unnecessary for pressurized filling.
Furthermore, according to the filling method of the second aspect of the present invention, both the gas passage connected to the storage tank and the pressure gas passage connected to the pressure gas source are opened so that gases supplied through both passages can be used to pressurize the interior of the container. Consequently, compared to the prior art in which only the gas supplied through the gas passage connected to the storage tank is used for pressurization, the time required to pressurize the interior of the container can be reduced, and a possible decrease in the concentration of the gas in the storage tank can be restrained.
Moreover, according to the filling method of the third aspect of the present invention, in an unpressurized filling operation, gas from the pressure gas passage connected to the pressure gas source is supplied to the interior of the container and then flows through the gas passage. Accordingly, droplets condensed in the gas passage can be removed without the use of the construction of an auxiliary gas chamber, which is unnecessary for pressurized filling.
Above and other objects, features and advantages of the present invention will become apparent from the following detailed description of an embodiment thereof with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a sectional view of a filling apparatus
1
according to an embodiment of the present invention;
FIG. 2
is an enlarged sectional view of a filling valve
3
; and
FIG. 3
is a system diagram of the filling apparatus
1
.
DETAILED DESCRIPTION OF THE EMBODIMENTS
The present invention will be described in connection with the illustrated embodiments. In
FIG. 1
, reference numeral
1
denotes a rotary filling apparatus to which the present invention has been applied. The rotary filling apparatus
1
comprises a rotating member
2
(partially illustrated) rotated by drive means (not shown), ring-shaped storage tanks
31
provided above the rotating member
2
to store filling liquid therein, filling valves
3
provided below the respective storage tanks
31
at respective circumferential positions equally spaced from the corresponding storage tanks
31
, in order to carry out filling of liquid, and a table
5
provided below the filling valve
3
and on which a container
4
is placed.
The storage tank
31
stores filling liquid
31
b
with a gas space
31
a
. Further, the filling valves
3
are each attached to an upper plate
6
of the rotating member
2
so as to extend downward, whereas the table
5
is attached to a piston rod
7
(only the piston rod is illustrated) of a cylinder mechanism as an elevating and lowering mechanism provided on a lower plate (not shown) of the rotating member
2
so that the table
5
is elevated and lowered by the elevating and lowering mechanism.
The elevating and lowering mechanism is not limited to the cylinder mechanism but may be a cam mechanism.
As shown in
FIG. 2
, the filling valves
3
each comprise a generally cylindrical housing
10
connected to the upper plate
6
, a hollow valve rod
12
provided in a staged hole
10
A in the housing
10
so as to elevate and lower by a cylinder mechanism
11
described below, a liquid passage
13
formed between the outer periphery of the valve rod
12
and the inner periphery of the housing
10
, and a through hole
12
a
corresponding to a hollow portion of the valve rod
12
and constituting a gas passage
14
. The staged portion of the staged hole
10
A in the housing
10
constitutes a valve seat
15
, and the tip of the valve rod
12
has an increased diameter and a ring-shaped seal member is attached to the tip to constitute a valve element
16
. The liquid passage
13
can be opened and closed by separating the valve element
16
from the valve seat
15
and contacting the valve element
16
with the valve seat
15
, respectively. Further, a pipe
12
b
is attached to the tip of the valve element
16
to extend the gas passage
14
.
The cylinder mechanism
11
comprises a generally cylindrical cylinder housing
20
connected to the upper end of the housing
10
, a staged hole
20
A formed inside the cylinder housing
20
, and a generally cylindrical piston
21
slidably fitted in a larger- and smaller-diameter portions
20
a
and
20
b
of the staged hole
20
A located in the upper and lower part thereof so as to keep the staged hole
20
A air tight. The piston
21
penetrates the smaller-diameter portion
12
c
of the valve rod
12
and is sandwiched between a joint
19
attached to the tip of the smaller-diameter portion
12
c
and the larger-diameter portion
12
d
connected to the lower end of the smaller-diameter portion
12
c
. The piston
21
is also integrated with the valve rod
12
.
Further, the upper end of the smaller-diameter portion
21
a
of the piston
21
slidably penetrates a cover
22
sealing the upper end of the cylinder housing
20
to protrude upward. A seal member
18
provided on the inner peripheral surface of the cover
22
seals the cover
22
and the smaller-diameter portion
21
a
of the piston
21
.
A closed space is formed among a seal member
18
, a seal member
23
provided around the outer periphery of the larger-diameter portion
21
b
of the piston
21
to seal the piston
21
and the larger-diameter portion
20
a
of the cylinder housing
20
, and a seal member
24
provided on the outer peripheral surface of the cover
22
to seal the cover
22
and the cylinder housing
20
. This space constitutes a first pressure chamber
25
which is in communication with a pressure fluid source via a selector valve (not shown).
A seal member
26
provided on the smaller-diameter portion
20
b
of the cylinder housing
20
to seal the smaller-diameter portion
20
b
and an intermediate diameter portion
21
c
of the piston
21
has a closed space formed between the seal member
23
and the seal member
26
. This space constitutes a second pressure chamber
27
which is in communication with the pressure fluid source via a selector valve (not shown).
Thus, if the first pressure chamber
25
, located above, is in communication with the pressure fluid source and the second pressure chamber
27
, located below, is in communication with the atmosphere, then the piston
21
and the valve rod
12
lower, and the valve element
16
is seated on the valve seat
15
to close the liquid passage
13
.
On the other hand, if the first pressure chamber
25
, located above, is in communication with the atmosphere and the second pressure chamber
27
, located below, is in communication with the pressure fluid source, then the piston
21
and the valve rod
12
elevate, and the valve element
16
is separated from the valve seat
15
to open the liquid passage
13
.
Both of the above mentioned selector valves are switched and controlled by a control device
28
, described later in detail.
Furthermore, as shown in
FIG. 2
, the housing
10
has a guide cone
45
provided at the lower end thereof to guide a mouth of the container
4
, and the housing
10
has a seal member
46
provided at the lower end thereof, which corresponds to the inner peripheral side of the guide cone
45
enclosing the liquid passage
13
.
Thus, by elevating the table
5
to bring the container
4
into tight contact with the seal member
46
, the mouth of the container
4
can be sealed with the liquid passage
13
and the gas passage
14
in communication with the interior of the container
4
. These components constitute seal means.
The liquid passage
13
, formed between the housing
10
and the valve rod
12
, is connected to the bottom surface of the storage tank
31
via a fluid supply pipe
30
connected to the housing
10
so that filling liquid is supplied to the liquid passage
13
via the fluid supply pipe
30
.
Further, an inner peripheral portion of a diaphragm
32
is held liquid-tight between the valve rod
12
and the piston
21
, whereas an outer peripheral portion of the diaphragm
32
is held liquid-tight between the housing
10
and the cylinder housing
20
.
The fluid supply pipe
30
is provided with a flow meter
33
as a filled amount detecting means for measuring the flow rate of filling liquid so that a value detected by the flow meter
33
is inputted to the control device
28
.
In this regard, the filled amount detecting means is not limited to the flow meter
33
but may be a level sensor and so forth.
The joint
19
has a through hole
19
a
formed therein and which is in communication with the through hole
12
a
in the valve rod
12
and which has the same diameter as the through hole
12
a
. The joint
19
further has one end of a gas tube
34
connected to its upper end, with the other end of the gas tube
34
connected to the gas space
31
a
in the storage tank
31
. The gas tube
34
and the joint
19
constitute a connection passage
14
a.
The gas tube
34
is composed of a flexible hose and can thus move in response to the elevating and lowering of the valve rod
12
.
As shown in
FIG. 1
, the gas tube
34
has a first gas valve
35
provided in the middle of the gas tube
34
and controlled by the control device
28
to be opened and closed. When the first gas valve
35
is open, the storage tank
31
is in communication with the container
4
via the gas passage
14
. When the first gas valve
35
is closed, the communication is precluded at the position of the first gas valve
35
.
Further, the first gas valve
35
has a branched passage
36
connected thereto downstream thereof and which is in communication with an exhaust manifold
31
c
formed at the bottom of the storage tank
31
. The branched passage
36
has a second exhaust valve
37
provided in the middle thereof and controlled by the control device
28
to be opened and closed.
Furthermore, the housing
10
has a communication passage
38
formed at a lower position thereof and opened into the liquid passage
13
below the valve seat
15
. The communication passage
38
has a communication pipe
39
provided in the upper plate
6
.
As shown in
FIG. 3
, the communication pipe
39
has a pressure gas passage
41
and an exhaust passage
43
connected thereto. The pressure gas passage
41
is in communication with the pressure gas source
40
via a manifold
66
, and the exhaust passage
43
is in communication with the exterior via a pressure gas passage
41
and a manifold
67
.
The pressure gas passage
41
has a pressure gas valve
42
controlled by the control device
28
to be opened and closed. When the pressure gas valve
42
is open, the pressure gas source
40
is in communication with the container
4
via the pressure gas passage
41
. When the pressure gas valve
42
is closed, the communication between the pressure gas source
40
and the container
4
is interrupted at the position of the pressure gas valve
42
.
Further, the exhaust passage
43
has an exhaust valve
44
controlled by the control device
28
to be opened and closed. When the exhaust valve
44
is open, the container
4
is in communication with the exterior via the exhaust passage
43
. When the exhaust valve
44
is closed, the communication between the container
4
and the exterior is interrupted at the position of the exhaust valve
44
.
As shown in
FIG. 3
, the storage tank
31
has a first gas supply passage
50
and a first external passage
60
connected to the top thereof via a rotary joint
61
. The first gas supply passage
50
is connected to the pressure gas source
40
, and the first external passage
60
is in communication with the exterior. The storage tank
31
also has a fluid supply passage
62
connected thereto via a rotary joint
63
.
The first gas supply passage
50
is provided with a first regulator
53
and a first opening and closing valve
51
located below the first regulator
53
. A first control valve
57
and a pressure sensor
55
are provided downstream of the first control valve
57
. The first control valve
57
has its valve opening adjusted by an indication controller
56
, and the pressure sensor
55
measures the pressure in the first gas supply passage
50
. Further, the first external passage
60
is provided with a second control valve
58
having its valve opening adjusted by the indication controller
56
.
Furthermore, the manifold
66
is connected with the first gas supply passage
50
upstream of the first regulator
53
by the pressure gas passage
41
via a rotary joint
63
. The manifold
67
having the exhaust passage
43
connected thereto is in communication with the exterior through a second external passage
65
via the rotary joint
63
.
Further, the pressure gas passage
41
has a second regulator
54
and a second opening and closing valve
52
provided downstream of the second regulator
54
. The downstream side of the second opening and closing valve
52
and the downstream side of the pressure sensor
55
in the first gas supply passage
50
are connected together with a third opening and closing valve
59
.
Description of Operation during Pressurized Filing
For a pressurized filling operation of filling a container with a filling liquid such as carbonated drink, the pressure gas source
40
supplies a carbonated gas, the control device
28
closes the second gas valve
52
, and the first gas valve
51
and the third gas valve
59
are opened to supply the pressurized carbonated gas to the storage tank
31
and pressure gas passage
41
. Further, the indication controller
56
properly adjusts the valve opening of the first control valve
57
and second control valve
58
according to a measured value from the pressure sensor
55
, to maintain the pressure in the storage tank
31
at a predetermined value. On the other hand, a carbonated gas of the same pressure is supplied to the pressure gas passage
41
. In this embodiment, the value set in the first regulator
53
is 0.5 MPa, and the indication controller
56
maintains 0.4 MPa.
When the container
4
is supplied via a supply star wheel to the table
5
of the filling apparatus
1
set as described above, the elevating and lowering mechanism elevates the table
5
. Then, the pipe
12
b
at the tip of the valve rod
12
is inserted into the mouth of the container
4
, and the mouth of the container
4
is brought into pressure contact with the seal member
46
to seal the container
4
.
Subsequently, the control device
28
opens both the first gas valve
35
and the pressure gas valve
42
, which have been closed, and supplies a carbonated gas to the interior of the container
4
via both the gas passage
14
and the pressure gas passage
41
so that the pressure of the carbonated gas is the same as the pressure (0.4 MPa) of the gas in the storage tank
31
a
(pressuring step).
Then, when the rotating member
2
is further rotated to transfer the container
4
to its filling start position, the control device
28
closes the pressure gas valve
42
, and causes the cylinder mechanism
11
to elevate the valve element
16
to open the liquid passage
13
in order to start a filling operation (filling step). During the filling operation, the carbonated gas in the container
4
is exhausted to the gas space
31
a
in the storage tank
31
via the gas passage
14
and the connection passage
14
a
. Further, during the operation, the control device
28
continuously monitors the flow rate input by each flow meter
33
, and if a predetermined supplied amount is reached, the cylinder mechanism
11
is operated to lower the valve element
16
.
Thus, the liquid passage
13
is closed to end the filling operation. At this time, the filling liquid is stopped below the pipe
12
b
at the tip of the valve rod
12
, that is, the opening of the gas passage
14
.
Then, after the first gas valve
35
has been closed, the control device
28
opens the second gas valve
37
and then the exhaust valve
44
to release the pressure in the gas passage
14
and connection passage
14
a
via the branched passage
36
and then release the pressure in the container
4
via the exhaust passage
43
(snifting step).
Subsequently, the table
5
is lowered to its discharge position, where the container
4
is discharged via a discharge star wheel (not shown).
As appreciated from the above description, during the pressurization associated with the pressurized filling operation of this embodiment, the carbonated gas supplied through both the gas passage
14
and the pressure gas passage
41
is used to pressurize the interior of the container, thereby reducing the time required for the pressurization compared to the prior art, with which only the carbonated gas supplied via the gas passage in the filling valve is used to pressurize the interior of the container. Further, the carbonated gas in the storage tank
31
has its concentration gradually reduced by the air in the container
4
, which is exhausted during the filling operation. However, a pure carbonated gas is constantly supplied through the pressure gas passage
41
to reduce the speed at which the concentration decreases.
Description of Operation During Unpressurized Filing
For a unpressurized filling operation of filling a container with filling liquid such as a non-carbonated drink, the pressure gas source
40
supplies air, and the control device
28
closes the first gas valve
51
and the third gas valve
59
, while opening the second gas valve
52
to supply pressurized air to the pressure air passage
41
. In this embodiment, the value set in the second regulator
54
is 0.1 MPa, which is slightly higher than the atmospheric pressure. At this time, the gas space
31
a
in the storage tank
31
is open to the atmosphere via the first external passage
60
.
When the container
4
is supplied via the supply star wheel to the table
5
of the filling apparatus
1
set as described above, the elevating and lowering mechanism elevates the table
5
. Then, the pipe
12
b
at the tip of the valve rod
12
is inserted into the mouth of the container
4
, and the mouth of the container
4
is brought into pressure contact with the seal member
46
to seal the container
4
. Subsequently, the control device
28
opens both the first gas valve
35
and the pressure gas valve
42
, which have been closed until then, and supplies air to the interior of the container
4
via the pressure gas passage
41
, which is in communication with the pressure gas source
40
. Thus, the air in the container
4
is exhausted to the storage tank
31
via the gas passage
14
and the connection passage
14
a
, which are in communication with the interior of the container
4
(flushing step).
Thus, the air flowing through the gas passage
14
forces steam emitted from the filling liquid during the last filling operation, into the gas passage
14
, where the steam is cooled and condensed. The resulting droplets are discharged to the interior of the storage tank
31
.
Then, when the rotating member
2
is further rotated to transfer the container
4
to its filling start position, the control device
28
closes the pressure gas valve
42
, and operates the cylinder mechanism
11
to elevate the valve element
16
to open the liquid passage
13
in order to start a filling operation (filling step). During the filling operation, the air in the container
4
is exhausted to the gas space
31
a
in the storage tank
31
via the gas passage
14
and the connection passage
14
a
. Further, during the operation, the control device
28
continuously monitors the flow rate input by each flow meter
33
, and if a predetermined supplied amount is reached, the cylinder mechanism
11
is operated to lower the valve element
16
.
The liquid passage
13
is thereby closed to end the filling operation. At this time, in the unpressurized filling operation, a certain amount of the metered filling liquid may have entered the gas passage
14
depending on the set filled amount.
Thus, the control device
28
opens the exhaust valve
44
with the first gas valve
35
open, thereby allowing the interior of the container
4
to communicate with the atmosphere via the exhaust valve
43
(communication step).
The filling liquid in the gas passage
14
is thereby dropped into the container
4
. Subsequently, the table
5
is lowered, and at the discharge position, the container
4
is discharged via the discharge star wheel (not shown).
As appreciated from the above description, slightly pressurized air from the pressure gas passage
41
is supplied to the container
4
to allow the air in the container
4
to flow through the gas passage
14
and the connection passage
14
a
, thereby discharging the droplets in the passages
14
and
14
a
, into the storage tank
31
. Consequently, the flushing operation can be preformed using the same construction as that in the pressurized filling operation. Further, after the filling step, the filling liquid having entered the gas passage
14
during the filling operation is dropped and returned to the container
4
, into which the filling liquid is to be filled. Consequently, filling accuracy is improved compared to the prior art.
While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by the present invention includes all alternatives, modifications, and equivalents as can be included within the spirit and scope of the following claims.
Claims
- 1. A filling apparatus comprising a storage tank for storing a filling liquid therein and having a gas space in an upper part thereof, a filling valve having a liquid passage for supplying the filling liquid, a valve element for opening and closing the liquid passage and filling a container with the filling liquid, a gas passage provided in the filling valve and communicating with the interior of the container, a connection passage for connecting the gas space in the storage tank with the gas passage, a gas valve provided in the connection passage for opening and closing the connection passage, seal means for sealing the container while the liquid passage and the gas passage are in communication with the container, an exhaust passage for allowing the interior of the sealed container to communicate with the exterior thereof, an exhaust valve for opening and closing the exhaust passage, and filled amount detecting means for detecting the amount of the filling liquid in the container, the apparatus sealing the container and then opening the fluid passage to start a filling operation and closing the fluid channel to end the filling operation in response to a signal from the filled amount detecting means that indicates that the amount of the filling liquid filled into the container has reached a predetermined value,characterized in that the apparatus is provided with a pressure gas passage which is separate from the filling valve gas passage and through which pressure gas is supplied to the sealed container, a pressure gas valve that opens and closes the pressure gas passage, a pressure gas source for supplying pressure gas to the pressure gas passage so that both the connection passage and the pressure gas passage are open during the time after the container has been sealed and before the fluid channel is closed and means for simultaneously and separately supplying pressure gas through the pressure gas passage and filling valve gas passage to the container.
- 2. The filling apparatus of claim 1, wherein the filling apparatus is used for pressurized filling and, during the pressurized filling, the storage tank is in communication with the pressurized gas source and the storage tank is pressurized with gas from the pressure gas source.
- 3. The filling apparatus of claim 1, wherein the filling apparatus can be switched from pressurized filling, in which filling is executed with the storage tank being pressurized, to unpressurized filling, in which filling is executed with the storage tank at atmospheric pressure.
- 4. The filling apparatus of claim 3, wherein during unpressurized filling, both the connection passage and the exhaust passage are opened after the liquid passage has been closed.
- 5. A method of filling a container comprising the steps of:providing a filling apparatus comprising a storage tank for storing a filling liquid therein and having a gas space in an upper part thereof, a filling valve having a liquid passage for supplying the filling liquid and a gas passage communicating with the interior of the container, seal means for sealing the container and filled amount detecting means for detecting the amount of the filling liquid filled in the container; providing said filling apparatus with a pressure gas passage separate from the filling valve gas passage and for supplying pressure gas to the sealed container and a pressure gas supply source for supplying pressure gas to the pressure gas passage; sealing the container with the seal means; supplying pressure gas to the container simultaneously and separately from the pressure gas passage and the filling valve gas passage, thereby equalizing the pressure in the container to the gas pressure in the storage tank; opening the filling valve to commence a filling operation; continuing the filling operation while exhausting gas from the container via the gas passage; and closing the filling valve to end the filling operation when a signal from the filled amount detecting means indicates that the amount of filling liquid in the container has reached a predetermined value.
- 6. A method of filling a container comprising the steps of:providing a filling apparatus comprising a storage tank for storing a filling liquid therein and having a gas space open to the atmosphere in an upper part thereof, a filling valve having a liquid passage for supplying the filling liquid and a gas passage, a connection passage connected to the gas passage, seal means for sealing the container, an exhaust passage allowing the interior of the container to communicate with the exterior thereof and filled amount detecting means for detecting the amount of filling liquid in the container; providing said filling apparatus with a pressure gas passage for supplying pressure gas to the sealed container and a pressure gas supply source for supplying pressure gas to the pressure gas passage; sealing the container with the seal means; supplying pressure gas from the pressure gas passage to the container; allowing the pressure gas to flow through the filling valve gas passage and connection passage via the container to discharge droplets adhering to inner surfaces of the filling valve gas and connection passages; opening the filling valve to commence a filling operation; continuing the filling operation while exhausting gas from the container via the gas passage; and closing the filling valve to end the filling operation when a signal from the filled amount detecting means indicates that the amount of filling liquid in the container has reached a predetermined value.
- 7. The method of claim 6, additionally comprising the steps of:allowing the filling valve gas passage and connection passage to communicate with the atmosphere and allowing the interior of the sealed container to communicate with the exterior thereof through the exhaust passage to remove filling liquid having entered the filling valve gas passage during the filling operation and enter the filling liquid into the container.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-165928 |
May 2001 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
5000234 |
Weiss |
Mar 1991 |
A |
5501253 |
Weiss |
Mar 1996 |
A |
Foreign Referenced Citations (1)
Number |
Date |
Country |
11-342 994 |
Dec 1999 |
JP |