Filling apparatus and methods

Information

  • Patent Grant
  • 6457495
  • Patent Number
    6,457,495
  • Date Filed
    Saturday, March 31, 2001
    23 years ago
  • Date Issued
    Tuesday, October 1, 2002
    22 years ago
  • Inventors
  • Examiners
    • Douglas; Steven O.
    Agents
    • Reid; John S.
    • Reidlaw, L.L.C.
Abstract
Methods and apparatus for filling a container with a liquid product. The apparatus includes various passageways which facilitate the evacuation of the container of atmospheric gases prior to filling as well as facilitating introduction of the liquid product into the container. The apparatus also allows for the introduction of a counter-pressure purge gas to be introduced into the container after evacuation to prevent reintroduction of atmospheric gases into the container during filling of the container with a fluid product. A method in accordance with the instant invention comprises substantially evacuating the container as well as introducing liquid product into the container.
Description




FIELD OF THE INVENTION




This invention pertains to apparatus for, and methods of, filling containers with fluid.




BACKGROUND OF THE INVENTION




Various types of prior art filling apparatus and methods are employed for filling containers, such as bottles and the like, with consumable liquid products. Such liquid products can include carbonated beverages such as soda and beer, as well as non-carbonated beverages such as milk-based products, juices, and wine. Typically, containers comprising glass bottles are filled with a beverage liquid product after which the bottles are sealed with a bottle cap or the like.




Often, a concern is posed by the potential for the presence of atmospheric gases, and oxygen in particular, within the bottle after the bottle is filled and sealed. The presence of such atmospheric gases within the bottle after the bottle is filled and sealed can tend to facilitate relatively rapid degradation of liquid products, and particularly beer. In some cases, such as in the case of beer, it can be most preferable to avoid contact of the beer liquid product with atmospheric gasses at anytime during the brewing and filling operation. That is, at least in the case of beer, it is most preferable to prevent the contact of the beer with any atmospheric gases, and oxygen in particular, during the bottling process. It is additionally preferable to exclude atmospheric gases, and oxygen in particular, from the container which holds the beer.




In addition to preventing contact of the liquid beverage product with atmospheric gases, such as oxygen, it is also often desirable to prevent foaming, or any unnecessary agitation, of the liquid product during the bottling thereof, at least to the extent feasible. This is because excessive foaming or agitation of the liquid beverage product can result in the separation of desirable gases which are dissolved within the liquid product. For example, beer often contains dissolved carbon dioxide which adds desirable qualities thereto, and which provides other benefits. Excessive agitation of beer during bottling can cause problems in the filling operation due to the excessive formation of foam, and can cause a decrease in the quality of the beer liquid product.




A great degree of effort has been expended toward developing prior art filling methods and apparatus which would theoretically both avoid exposure of the beverage liquid product with atmospheric gases and minimize agitation of the product during filling operations. Examples of such methods and apparatus are set forth in U.S. Pat. No. 6,912,780 to Meheen. In accordance with the '780 patent, both a three-tube embodiment and a four-tube embodiment of a filling apparatus are disclosed.




Referring to

FIG. 3

of the '780 patent which is substantially reproduced in the drawings which accompany the instant application as Prior Art

FIG. 1

, a side elevation schematic diagram of a prior art three-tube filling apparatus


11


in accordance with a first embodiment of the invention of the '780 patent is shown. The prior art filling apparatus


11


is employed for dispensing a liquid product


5


, such as a beverage, into a product container


3


such as a bottle or the like. The prior art filling apparatus


11


comprises a fill tube


17


, a purge tube


23


, and an off-gas tube


35


as shown.




The tubes


17


,


23


,


35


are supported by a filling head


30


. A sealing gasket


9


is also supported by the filling head


30


and is configured to provide a seal between the lip


7


of the bottle


3


and the filling head. The off-gas tube


35


is connected to a moisture separator


607


by way of an off-gas control valve


21


. In addition, a control unit


43


is employed to control various operational functions of the filling apparatus


11


, such as the operation of the valve


21


.




Now referring to

FIG. 2

of the '780 patent, which is substantially reproduced in the drawings which accompany the instant application as Prior Art

FIG. 2

, a sequence


10


of operational steps “A” through “I” is shown. The sequence


10


of operational steps substantially corresponds to one possible operational scheme of the prior art three-tube filling apparatus


11


described above. Referring to both

FIGS. 1 and 2

of the instant application, the operation of the prior art filling apparatus


11


begins with the operational step “A” wherein the bottle, or container,


3


is positioned in preparation for filling thereof. The next step in the sequence


10


is the operational step “B” in accordance with which the filling apparatus, or assembly,


11


is to be lowered into the container


3


.




In accordance with step “C” of the sequence


10


, a purge operation is initiated before the filling apparatus


11


is fully lowered into the bottle


3


. The purge operation, in accordance with step “C,” comprises introducing an inert gas


13


into the purge tube


23


in an effort to drive atmospheric gas from the bottle .


3


. Step “D” is the next step of the sequence


10


, in accordance with which the off-gas control valve


21


is opened. Moving to step “E” which is the next step of the sequence


10


, the filling apparatus


11


is fully lowered into place as shown in

FIG. 1

of the instant application.




Still referring to both

FIGS. 1 and 2

, a seal is established by way of the sealing gasket


9


between the filling apparatus


11


and the bottle


3


in accordance with step “F.” Once the seal is established in accordance with step “F” the filling of the bottle


3


can commence by introduction of the liquid product


5


into the fill tube


17


. The liquid product


5


, by entering the bottle


3


, displaces gas within the bottle which can escape through the off-gas tube


35


. After the filling commences, the operational sequence


10


then progresses to step “G” in accordance with which the flow of gas out of the bottle


3


is restricted by way of the operation of the off-gas control valve


21


.




The operational sequence


10


then progresses to step “H” in accordance with which filling of the bottle


3


is stopped. That is, in accordance with step “H” the flow of liquid product


5


into the bottle


3


ceases. The final step of the operational sequence


10


is step “I” which is an optional step. In accordance with step “I” a pulse of gas


51


can be introduced into the off-gas tube


35


.




The pulse of gas


51


in accordance with step “I” can be employed to cause foaming of the liquid product


5


in the case wherein a gas, such as carbon dioxide, is dissolved within the liquid product, such as in the case of beer. The foaming of the liquid product


5


in accordance with the step “I” can cause the foam to displace the remaining atmospheric gas which is present within the bottle


3


. After the step “I” the filling apparatus


11


can be removed from the bottle


3


, whereupon the bottle can be capped or otherwise sealed.




Now referring to

FIG. 6

of the '780 patent, which is substantially reproduced in the drawings which accompany the instant application as Prior Art

FIG. 3

, a side elevation schematic diagram of a four-tube filling apparatus


12


in accordance with a second embodiment of the invention of the '780 patent is shown. As is seen in

FIG. 3

, the prior art four-tube apparatus


12


of the '780 patent is similar to the three-tube embodiment in accordance therewith, which is described above, with the exception of the addition of a fourth tube


601


and a valve


605


connected thereto.




That is, the prior art four-tube filling apparatus


12


comprises a fill tube


17


, a purge gas tube


23


, an off-gas tube


35


, and a fourth tube


601


. The four tubes


17


,


23


,


35


,


601


are supported by the filling head


30


. The filling head


30


can be substantially sealed against a lip


7


of a container


3


, such as a bottle or the like. The prior art filling apparatus


12


can be employed for filling the container


3


with a liquid product


5


such as a beverage or the like. The prior art filling apparatus


12


also comprises an off-gas control valve


21


as well as a valve


605


. A control unit


43


is also included in the prior art four-tube apparatus


12


for controlling various operational functions of the apparatus, such as for controlling the operation of the valves


21


,


605


.




Turning now to

FIG. 8

of the '780 patent, which is substantially reproduced in the drawings which accompany the instant application as Prior Art

FIG. 4

, a sequence


20


of operational steps “A” through “Q” is shown. The sequence


20


of operational steps substantially corresponds to one possible operational scheme of the prior art four-tube filling apparatus


12


which is described above.




Referring now to both

FIGS. 3 and 4

, the first step of the sequence


20


of operational steps is step “A” in accordance with which the bottle


3


is positioned relative to the filling apparatus


12


in preparation for filling the bottle. The sequence


20


then progresses to step “B” wherein the filling head


30


along with the tubes


17


,


23


,


35


,


601


is lowered into the bottle


3


. In accordance with step “C,” which is the next step, the purge operation is commenced by introducing purge gas into the bottle via the purge tube


23


.




Moving to step “D” the off-gas valve


21


is opened to allow gas


523


to escape from the bottle


3


via the off-gas tube


35


. In accordance with step “E” the filling apparatus


12


is fully lowered into place on the bottle


3


as is shown in FIG.


3


. Still referring to both

FIGS. 3 and 4

, in accordance with step “F” a seal is established between the filling head


30


and the lip


7


of the bottle


3


byway of the sealing gasket


9


. The liquid product


5


can now begin to flow into the bottle


3


via the fill tube


17


. Gas


523


, which is displaced by the incoming liquid product


5


, now escapes from the bottle


3


via the fourth tube


601


in accordance with step “J.”




During the filling process, the flow of purge gas is restricted in accordance with step “K” of the sequence


20


. Moving to step “L,” the fill process is stopped when the desired level of liquid product


5


is established within the bottle


3


. The valve


605


is then opened in accordance with step “M” to allow the internal pressure of the bottle


3


to decrease so as to approximately equal the external, atmospheric pressure. That is, in accordance with step “M,” pressure which remains within the bottle


3


after the filling process is stopped is released via the fourth tube


601


.




Moving now to step “N,” an optional pressure pulse gas


51


can be applied to the interior of the bottle


3


via the off-gas tube


35


. If such a pulse is performed, the pulse gas


51


is released from the bottle


3


via the fourth tube


601


in accordance with step “P.” In accordance with the final step, which is step “Q,” the filling apparatus


12


is removed from the bottle


3


, whereupon the bottle is capped or otherwise sealed.




Thus, as is evident from the above discussion, the prior art three-tube apparatus


11


, as well as the four-tube prior art apparatus


12


, are configured to first introduce a purge gas into the liquid product container


3


prior to commencement of the introduction of the liquid beverage product thereto. The internal pressure of the bottle


3


then builds to a level that is greater than the external atmospheric pressure. The fill process then begins wherein the liquid product is introduced into the container


3


.




The purge gas, as well as atmospheric gas remaining within the container


3


, is displaced from the container by the incoming liquid product. When the liquid product reaches the desired level within the container


3


, the fill process is stopped whereupon an optional pressure pulse can be applied to the interior of the bottle to cause foaming, or the like, of the liquid product. The pressure within the container is then substantially equalized with the external atmospheric pressure whereupon the filling apparatus


11


,


12


is removed from the container


3


, which is then capped or otherwise sealed.




SUMMARY OF THE INVENTION




The invention includes methods and apparatus for filling a container with a fluid. In accordance with a first embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can then be substantially evacuated when a vacuum is applied to the container by way of the snift portion. After substantial evacuation of the container, purge gas can be introduced into the container by way of the off-gas portion. Liquid product can be introduced into the container by way of the fill portion to displace the purge gas which is released from the container by way of the snift portion or the off-gas portion.




In accordance with a second embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can be substantially evacuated when a vacuum is applied to the container by way of the off-gas portion. Purge gas can be introduced into the container by way of the off-gas portion, and the liquid product can be introduced into the container by way of the fill portion to displace the purge gas which can be released by way of the snift portion or the off-gas portion.




In accordance with a third embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can be substantially evacuated when a vacuum is applied to the container by way of the off-gas portion. Purge gas can be introduced into the container by way of the snift portion, and the liquid product can be introduced into the container by way of the fill portion to displace the purge gas which can be released by way of the snift portion or the off-gas portion.




In accordance with a fourth embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can be substantially evacuated when a vacuum is applied to the container by way of the snift portion. Purge gas can be introduced into the container by way of the snift portion, and the liquid product can be introduced into the container by way of the fill portion to displace the purge gas which can be released by way of the snift portion or the off-gas portion.




In accordance with a fifth embodiment of the present invention, a method of filling a container comprises substantially evacuating the container and introducing liquid product into the container. The method can also include sealing the container from the atmosphere and counter-pressuring the container with purge gas.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevation schematic diagram of a prior art three-tube apparatus for filling a container with a liquid product.





FIG. 2

is a prior art flow chart which represents a possible operational scheme for the apparatus depicted in FIG.


1


.





FIG. 3

is a side elevation schematic diagram of a prior art four-tube apparatus for filling a container with a liquid product.





FIG. 4

is a prior art flow chart which represents a possible operational scheme for the apparatus depicted in FIG.


3


.





FIG. 5

is a side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a first embodiment of the present invention.





FIG. 5A

is a sectional view of the apparatus depicted in FIG.


5


.





FIG. 5B

is a flow chart which represents a possible operational scheme for the apparatus depicted in FIG.


5


.





FIG. 6

is a side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a second embodiment of the present invention.





FIG. 7

is a side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a third embodiment of the present invention.





FIG. 8

side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a fourth embodiment of the present invention.











DETAILED DESCRIPTION OF THE INVENTION




The invention includes apparatus and methods for filling a container with a liquid product. The various versions of the apparatus in accordance with various embodiments of the instant invention generally include a fill portion, an off-gas portion, and a snift portion. The apparatus are generally configured to seal an internal chamber of a container from the atmosphere before evacuating the chamber of substantially all atmospheric gases. A purge gas can then be introduced into the chamber of the container through either the off-gas portion or through the snift portion in accordance with respective embodiments of the instant invention. The purge gas can serve to prevent re-infiltration of atmospheric gases into the chamber. The liquid product can then be introduced into the container through the fill portion to displace some of the purge gas which can be released from the container in a controlled manner through either the off-gas portion or the snift portion.




Turning to

FIG. 5

, a side elevation schematic diagram is shown of a filling apparatus


100


in accordance with a first embodiment of the present invention. The apparatus


100


is generally configured to fill a container “GB,” such as a glass bottle or the like, with a liquid product “PR” such as a beverage. The container “GB” generally defines an internal chamber “IC” in which the liquid product “PR” is placed, or poured, by the filling apparatus


100


. Preferably, the container “GB” is designed to withstand at least a given minimum internal/external pressure differential which will allow at least a partial vacuum to be applied to the internal cavity “IC.”




More preferably, the container “GB” is of a design which is typically used within the bottling industry and which is designed to withstand an internal/external pressure differential of at least one atmosphere, or about 15 psi. This will allow the container “GB” to withstand a complete and total evacuation thereof, the relevance of which is apparent in the discussion below.




Typically, the apparatus


100


is configured to consecutively fill many such containers “GB” in conjunction with a continuous production line (not shown) or the like. The container “GB” preferably has an upper end “UE” and an opposite and distal lower end “LE” which is configured to rest on a support surface


901


such as a conveyor or the like so as to support the container in a substantially upright position as shown. The container “GB” preferably has a substantially annular lip “LP” proximate the upper end “UE” which defines an opening to the internal chamber “IC” of the container “GB.”




The apparatus


100


can comprise a filling head


910


which is configured to support various portions of the filling apparatus as will be described in greater detail below. For example, the apparatus


100


can include a seal


912


which is supported on the filling head


910


. The seal


912


is preferably configured to contact the lip “LP” of the container “GB” so as to form a substantially air tight seal between the container and the filling head


910


when the apparatus


100


is placed into a filling position relative to the container “GB.” The filling position can be defined as the position of the filling head


910


relative to the container “GB” as depicted, wherein the process of filling the container can commence.




The apparatus


100


preferably also comprises an actuator or the like (not shown) which is employed so as to cause the container “GB” to move relative to the apparatus


100


, or portion thereof, so as to facilitate the placement of the apparatus and container into, and out of, the filling position. Although the illustrative figures included herewith depict various embodiments of the instant invention in the filling position only, it is understood that, when the apparatus


100


is moved out of the filling position, no portion of the apparatus is located within the internal chamber “IC” of the container “GB” and the apparatus does not contact the container.




An actuator (not shown) as described above, can be included in the apparatus


100


, wherein the actuator is preferably configured to move either the container “GB” or the filling head


910


so that the container and the filling head can be placed into, and out of, the filling position relative to one another. The actuator can comprise an elevator device (not shown) to lift the container “GB” into and out of the fill position. Alternatively, or in addition, the actuator can comprise a lift device (not shown) to place the filling head


910


into or out of the fill position by moving the fill head away from or toward the container.




The overall process of filling the container “GB” with a liquid product “PR” can comprise several related operations, each of which are carried out by one of several portions of the apparatus


100


. More specifically, the apparatus


100


comprises a fill portion


120


that is configured to convey fluid between a liquid product reservoir


915


, such as a tank or the like, and the internal chamber “IC” of the container “GB.” When I say “fluid” I mean to include liquid fluid and gaseous fluid. The fill portion


120


can define a passageway


121


such as a duct or the like in which fluid can be conveyed. The fluid so conveyed by the fill portion


120


can be, for example, a liquid product “PR” such as beer.




Preferably, the fill passageway terminates at a fill opening


922


which is configured to fluidly communicate with the internal chamber “IC” of the container “GB” when the filling head


910


is in the fill position. When I say “fluidly communicate” with a given space or cavity, I mean exposed to the given space or cavity so as to be able to selectively transfer fluid into and out of the given cavity. The fill portion


120


is preferably configured so that the fill opening


922


is located within the internal chamber “IC” when the filling head


910


is in the fill position. More preferably, the fill portion is configured so that the fill opening is proximate the lower end “LE” of the container when the filling head


910


is in the fill position.




Additionally, the fill opening


922


is preferably a capillary opening. When I say “capillary opening” I mean the lower of two openings of a passageway, wherein the lower opening is of a cross-sectional area which is sufficiently small to cause the surface tension of a fluid within the passageway to prevent the fluid from draining out of the lower opening when the upper opening of the two openings is closed, but which cross-sectional area is sufficiently large to allow the fluid to drain from the lower opening when the upper opening is open.




For example, the lower opening of a drinking straw filled with water can be considered a capillary opening because, when the upper opening of the straw is blocked, or closed, the surface tension of the water within the drinking straw prevents the water from draining from the lower opening. However, when the upper opening of the drinking straw is unblocked, the water will easily drain from the lower opening.




Conversely, for example, the lower opening of an elongated pipe having a 4-inch inside diameter and being filled with water is not a capillary opening because the opening is too large to allow the surface tension of water within the pipe to prevent the water from draining from the lower opening. Determination of the appropriate cross-sectional area of any given opening in order to produce a capillary opening for a given fluid within the given passage will be obvious to one skilled in the art. Such a determination will depend on various characteristics of the given fluid such as the density, viscosity, surface tension properties and the like, of the given fluid.




Also, the fill passageway


121


, with the exception of the fill opening


922


, is preferably a laminar passage with respect to the fluid intended to be conveyed thereby. When I say “laminar passage” I mean a passage that is of sufficient cross-sectional area to convey a given fluid there through while allowing substantially laminar flow characteristics of the given fluid at operational fluid flow rates. The laminar flow characteristics provided by a laminar passage can serve to minimize unnecessary agitation of a fluid, such as the liquid product “PR,” during filling operations. As in the case of a capillary opening as described above, determination of the appropriate cross-sectional area of any given passage in order to achieve the desired flow characteristics of a given fluid within the given passage will be obvious to one skilled in the art. Such a determination will depend on various characteristics of the given fluid such as the density and the viscosity, and the like, of the given fluid.




The fill portion


120


can also include at least one fill valve


926


which defines at least a portion of the fill passageway


121


and which is configured to regulate the flow of fluid there through. For example, the fill valve


926


can be configured to regulate the flow of fluid from the product reservoir


915


to the internal chamber “IC” of the container “GB.” It is understood that the location of the fill valve


926


relative to the fill passageway


121


is not intended to be limited a given location such as that shown in accompanying figures. That is, the fill valve


926


can be located anywhere along the associated fill passageway wherein the fill valve can perform the function for which it is intended. It is understood that this applies to any valve which is described herein below. That is, any given valve can be located at any position relative to its associated passageway wherein such location enables the given valve to perform the function for which it was intended.




Moreover, when I say “valve” I mean a device that is configured with a mechanism to control the rate of fluid flow there through which mechanism can include a throttling means for limiting the cross sectional area of a passageway, such as in the case of a throttling valve, and which mechanism can also include pressure regulating means for allowing fluid to flow only above a given fluid pressure, such as in the case of a pressure regulating valve. The term “valve” can also include a device which is configured to prevent any fluid flow there through such as in the case of a fully closed throttling valve.




The fill portion


120


can also include a pump


912


for inducing fluid flow within the fill portion. When I say “pump” I mean any device that is configured to induce fluid flow within a passageway. As is seen in

FIG. 5

, the fill portion


120


can be at least partially supported by the filling head


910


. Although not shown, it is understood that the fill portion


120


can comprise substantially flexible tubing or the like, or flexible joints, in order to facilitate movement of the filling head


910


along with part of the fill portion


120


supported thereby while allowing the remainder of the fill portion which is not supported by the filling head to remain substantially stationary relative to the filling head. It is understood that other portions of the apparatus


100


which are described below can also be similarly configured.




The apparatus


100


also comprises an off-gas portion


130


that is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap


920


. The liquid trap


920


is a device that substantially captures and holds liquid material therein while allowing gaseous material to pass through as will be discussed below. The off-gas portion


130


can define an off-gas passageway


131


such as a duct or the like in which liquid and gas can be conveyed. Preferably, the off-gas passageway


131


terminates at an off-gas opening


932


. More preferably, the off-gas opening


932


is configured to fluidly communicate with the internal chamber “IC” of the container “GB” when the filling head


910


is in the fill position.




As a study of

FIG. 5

will reveal, liquid fluid material that enters the liquid trap


920


by way of the off-gas portion


130


will be captured and held in the liquid trap while gaseous fluid material so entering the liquid trap will substantially pass there through and exit the liquid trap by way of a trap vent opening


921


to the atmosphere “ATM.” When I say “atmosphere” I mean air space which is external to the container “GB” and which air space is at substantially atmospheric pressure. The off-gas portion


130


can include at least one off-gas valve


936


which defines at least a portion of the off-gas passageway


131


and which is configured to regulate the flow of flow of fluid there through. For example, the off-gas valve


936


can be configured to regulate the flow of fluid from the off-gas passageway


131


into the liquid trap


920


.




As further evidenced by

FIG. 5

, the off-gas passageway


131


can branch out in two or more directions so as to have several “legs.” Specifically, the off-gas passageway


131


of the apparatus


100


can be configured to branch so as to connect with a purge gas source


930


. The purge gas source


930


can be a reservoir, such as a tank or the like, for storing purge gas at a high pressure. Purge gas can be, for example, an inert gas such as nitrogen or the like.




As is seen, the off-gas portion


130


can include at least one purge valve


937


which defines at least a portion of the off-gas passageway


131


and which is configured to regulate the flow of fluid there through. Preferably, the purge gas valve


937


is a regulator which is configured to regulate the release of high pressure purge gas from the purge gas source


930


. For example, the purge valve


937


can be configured to regulate the flow of fluid from the purge gas source


930


into the off-gas passageway


131


.




In addition to the fill portion


120


, and the off-gas portion


130


, the apparatus


100


comprises a snift portion


140


. The snift portion is configured to convey fluid between the internal chamber“IC” of the container“GB” and the atmosphere “ATM.” Preferably, the snift portion


140


can define a snift passageway


141


which is at least partially supported by the filling head


910


and which snift passageway terminates at a snift opening


942


. More preferably, the snift opening


942


is configured to fluidly communicate with the internal chamber “IC” of the container “GB” when the fill head


910


is in the fill position.




The snift passageway can be configured as a duct or the like and is configured to convey fluid therein. As is seen, the snift passageway


141


can have a snift vent opening


949


which leads to the atmosphere “ATM.” That is, gaseous fluid material can escape from the internal chamber “IC” of the container “GB” through the snift vent opening


949


by way of the snift passageway


141


. The snift portion


140


can further comprise a snift valve


946


which defines at least a portion of the snift passageway


141


and which is configured to regulate the flow of fluid there through.




Moving briefly to

FIG. 5A

, a view


5


A—


5


A is shown of the fill opening


922


, the off-gas opening


932


, and the snift opening


942


, all of which are described above. As is evident, the respective openings


922


,


932


,


942


are preferably configured to be substantially concentric with one another as shown. Such a substantially concentric arrangement of the openings


922


,


932


,


942


can facilitate an optimal cross-sectional area of the portions of the apparatus


100


, as well as those portions of other apparatus which are described below, which protrude into containers having relatively small, substantially round openings. It is understood, however, that such a concentric orientation of the openings


922


,


932


,


942


is not necessary to the operation of the apparatus


100


or any other apparatus in accordance with the present invention, and that other non-concentric orientations of the openings are consistent with the various embodiments of the instant invention.




As in the case of the off-gas passageway


131


, as described above, the snift passageway


141


can branch out in at least two directions so as to have two or more “legs.” As is seen, the snift passageway


141


of the apparatus


100


can be configured to branch so as to lead both to the snift vent opening


949


and to a vacuum source


940


. The vacuum source


940


can be any device that can produce a substantial vacuum, including a device such as a vacuum pump or the like.




A vacuum valve


947


is preferably included in the snift portion


140


of the apparatus


100


in the case wherein a vacuum source


940


is so included. The vacuum valve


947


defines at least a portion of the snift passageway


131


and is configured to regulate the flow of fluid there through. For example, the vacuum valve


947


can be configured to regulate the flow of substantially gaseous fluid from the snift passageway


141


to the vacuum source


940


when the vacuum source is producing a vacuum. Thus, the snift portion


130


can be configured to convey substantially gaseous fluid between the internal chamber “IC” and the vacuum source


940


. Also, as discussed above, the snift portion


140


can also be configured to convey substantially gaseous fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”




It is understood that any of the valves


926


,


936


,


937


,


946


,


947


can be configured to be either manually operated or automatically operated. When I say a device is configured to be “manually operated” I mean configured with a handle, switch, or the like which allows the device to be physically manipulated by a person for operation thereof. When I say a device is configured to be “automatically operated” I mean configured to be operated in response to a signal which is remotely sent to the valve and received thereby. For example, a valve


926


,


936


,


937


,


946


,


947


which is configured to be automatically operated can employ an actuator or the like (not shown), such as a solenoid, to operate the valve in response to remotely sent signals which are received by the valve. The signals can originate from any device capable of generating such signals.




As is evident, the liquid product reservoir


915


can be located relative to the filling head


910


so as to cause the liquid product “PR” to flow into the container “GB” under the force of gravity. Alternatively, as discussed above, the pump


912


or the like can be employed to induce flow of the liquid product “PR” from the reservoir


915


into the container “GB.” That is, the pump


912


can be employed to move liquid product “PR” from the liquid product reservoir


915


and out of the fill opening


922


. The pump


912


can be configured to be manually operated by way of a manual switch (not shown) or motor control (not shown) or the like. In the alternative, the pump


912


can be configured to be operated automatically by way of a feed-back control loop (not shown), a remotely controlled relay (not shown), or the like.




The apparatus


100


can include at least one pressure sensor


960


which is configured to detect and measure either relative or absolute pressure within a corresponding passageway


120


,


130


,


140


. That is, at least one pressure sensor


960


can be included in the apparatus


100


, wherein each pressure sensor is configured to measure the pressure within a given passageway


120


,


130


,


140


. Alternatively, a given pressure sensor


960


can be configured to selectively, or simultaneously, measure the pressure within two or more passageways


120


,


130


,


140


.




The pressure sensor


960


can be one of a number of configurations, including those of a pressure gauge and a pressure sending unit. For example, the apparatus


100


is depicted in

FIG. 5

as including a single pressure sensor


960


which is configured to detect and measure pressure within the off-gas passage


130


. The pressure sensor


960


is further depicted as a gauge which is configured to visually display the measured pressure within the off-gas passage


130


. It is understood, however, that the pressure sensor


960


can be alternatively configured as a pressure sending unit which converts the measured pressure into a signal that can be transmitted, or otherwise sent, to a remote location where it is received.




The apparatus


100


can comprise a controller


950


which is configured to control operational functions of one or more components of the apparatus


100


. The controller


950


can be in signal communication with one or more components of the apparatus


100


via communication links


952


. By “signal communication” I mean communicably linked so that signals can be transmitted and received between the controller


950


and one or more communicably linked objects. The communication links


952


can comprise any of a number of means of transmitting a signal between two points, including wire transmission, fiber optic transmission, electromagnetic air wave transmission, sonic wave transmission, and the like. The controller


950


can be, for example, a programmable logic device.




As shown, the controller


952


can be in signal communication with each of the fill valve


926


, the off-gas valve


936


, the purge valve


937


, the snift valve


946


, and the vacuum valve


947


. In addition, the controller


950


can be in signal communication with any of a number of other components of the apparatus


100


such as the vacuum source


940


, the pressure sensor


960


, and the pump


912


as shown. Such signal communication between the controller


950


and a given component can enable the controller to precisely control and coordinate various operational parameters of the apparatus


100


in accordance with predetermined guidelines as will be more fully discussed below.




It is understood that the controller


950


can be in signal communication with other components of the apparatus


100


, or other components of other apparatus in accordance with alternative embodiments of the instant invention which are not shown. For example, in an alternative embodiment of the instant invention which is not shown, the controller


950


can be in signal communication with the filling head


910


, and can further be in signal communication with an actuator or the like (not shown) for moving the filling head


910


relative to the container “GB.”




Preferably, as discussed above, the controller


950


can be employed to facilitate the operation of each of the valves


926


,


936


,


937


,


946


,


947


. That is, the controller


950


can be configured to cause any of the valves


926


,


936


,


937


,


946


,


947


to modulate, actuate, or otherwise operate so as to regulate the flow of fluid material there through. For example, the controller


950


can be configured to cause any of the valves


926


,


936


,


937


,


946


,


947


to modulate in conjunction with an actuator (not shown) and an automatic feedback control system (not shown) in order to maintain a given flow rate of a fluid material through the valve.




Likewise, the controller


950


can be employed to regulate the operation of the pump


912


as well as the operation of the vacuum source


940


. For example, the controller


950


can be configured to regulate the speed of the pump


912


in order to maintain a give pressure within the fill passage


120


and downstream of the pump. Similarly, the controller


950


can be configured to turn the vacuum source


940


on and off as required.




It is understood that, although a controller


950


is shown and described herein for regulating various operational aspects of the apparatus


100


, the inclusion of the controller in the apparatus is optional. That is, in the alternative, the controller


950


can be deleted from the apparatus


100


and can be replaced by manual controls. For example, rather than employing the controller


950


along with various actuators and feed back control systems to operate the valves


926


,


936


,


937


,


946


,


947


, the valves can be fitted with manual handles or the like to facilitate manual manipulation of the valves for operation thereof as discussed above.




That is, alternatively, each of the valves


926


,


936


,


937


,


946


,


947


can be configured to be opened, closed, or throttled, by way of manual operation rather than automatic operation by way of the controller


950


. Likewise, each of the other various components of the apparatus


100


can be alternatively operated manually rather than by way of the controller


950


. For example, the pump


912


can be operated by way of a manual switch or the like, as can the vacuum source


940


. Likewise, the pressure sensor


960


can be visually monitored. Additionally, any of the components of the apparatus


100


can be configured to be both manually and automatically operated. The operational aspects of the apparatus


100


will be more fully described below.




Turning now to

FIG. 5B

, a flow chart


100


A is shown which depicts an embodiment of an operational scheme which can be employed in conjunction with the operation of the apparatus


100


(shown in

FIG. 5

) as well as other apparatus in accordance with other embodiments of the instant invention, some of which are described below following the description for FIG.


5


B. As is shown in

FIG. 5B

, the flow chart


100


A comprises a series of sequential steps S


10


through S


80


. Referring now to

FIGS. 5 and 5B

, and in accordance with the first step S


10


, the container “GB” is positioned relative to the filling head


910


so that the filling head and the container are in substantial alignment for movement of the filling head and container relative to one another into the filling position.




Moving to step S


20


of the flow chart


100


A, the filling head


910


is lowered into the fill position wherein the flow of liquid product “PR” into the chamber “IC” of the container “GB” can commence. When in the fill position, the fill opening


922


, the off-gas opening


932


, and the snift opening


942


, are exposed to the internal chamber “IC” of the container “GB” so that fluid can pass into and out of the container through each of the openings. Preferably, when the filling head


910


is in the fill position, the fill opening


922


is located proximate the lower end “LE” of the container “GB.” That is, preferably, the fill portion


120


protrudes into the chamber “IC” proximate the lower end “LE” of the container “GB” as shown when the filling head


910


is in the fill position.




Preferably, the off-gas portion


130


protrudes into the chamber “IC” so that the offgas opening


932


is located substantially near the ideal liquid product fill level within the chamber “IC” of the container “GB” when the filling head


910


is located in the fill position. That is, the off-gas opening


932


is preferably located at an elevation relative to the container “IC” which is substantially close to the elevation at which the surface of the liquid product “PR” is located when the container is filled to the proper level and when the filling head


910


is located in the fill position relative to the bottle.




Also, the snift opening


942


is preferably located substantially near the opening to the container “GB” defined by the lip “LP” of the container. The snift opening


942


is also preferably located above the off-gas opening


932


when the filling head


910


is in the fill position and the off-gas opening


932


is preferably located above the fill opening when the filling head


910


is in the fill position.




It is understood that, while it is preferable to lower the apparatus


100


, or at least the filling head


910


, into the fill position, an equally acceptable practice is to keep the filling head stationary while raising the container “GB” into the fill position. In either case, the effect is to move the container “GB” with respect to the filling head


910


so that the container and filling head are placed into the fill position. Furthermore, it is understood that the apparatus


100


can be configured so that only the filling head


910


is movable, along with the appropriate portions of the passageways


121


,


131


,


141


which are supported by the filling head.




That is, the apparatus


100


can be configured so that the filling head


910


, along with a portion of each of the passageways


121


,


131


,


141


, is configured to move independently of the remainder of the apparatus, including the various valves


926


,


936


,


937


,


946


,


947


, reservoirs


915


,


930


, vacuum source


940


, and controller


950


. In that case, a portion of each of the passageways


121


,


131


,


141


can comprise flexible tubing or flexible joints or the like (not shown) so as to allow independent movement of the filling head


910


relative to the remainder of the apparatus


100


.




Moving now to step S


30


of the flow chart


100


A, a seal is established between the filling head


910


and the lip “LP” of the container “GB.” That is, when the apparatus


100


is in the fill position, the filling head


910


is in contact with the lip “LP” of the container “GB” as shown so as to substantially seal the chamber “IC” from the atmosphere “ATM.” More preferably, the apparatus


100


comprises the seal


912


which, when the filling head


910


is in the fill position, is at least slightly compressed between the filling head and the lip “LP” of the container “GB” so as to create a substantially air-tight seal there between.




Now referring to step S


40


of the flow chart A


100


, the container “GB” is evacuated. The evacuation of the container “GB” can be accomplished by maintaining the valves


926


,


936


,


937


,


946


,


947


in respective closed positions as the apparatus


100


attains the fill position. Once the fill position is attained and the seal is established between the lip “LP” and filling head


910


, then the vacuum source


940


is turned on. The vacuum valve


947


is then opened to allow the vacuum source


940


to “pull a vacuum” on the container “GB” by way of the appropriate passage. Alternatively, the vacuum source


940


can remain on while the vacuum valve is opened to apply a vacuum to the chamber “IC.”




The evacuation of the container “GB” by way of the vacuum source


940


, causes substantially all atmospheric gases to be removed from the container. Once the container “GB” has been evacuated, the vacuum valve


947


can be closed. A pressure sensor (not shown) can be included in either the apparatus


100


, and can be employed cause the vacuum source


940


to turn off when the desired level of vacuum within the container “GB” is reached.




Moving now to step S


50


of the flow chart A


100


, the container “GB” is counter pressured, or filled with purge gas from the purge gas reservoir


930


. Purge gas can be an inert gas such as Nitrogen or the like. The counter-pressuring of the container “GB” can be accomplished by opening the purge gas valve


937


to allow the purge gas which is stored within the purge gas reservoir


930


to flow from the purge gas reservoir into the container “GB” by way of the off-gas passageway


130


and through the off-gas opening


932


. The pressure of the purge gas within the container “GB” can be monitored by employment of the pressure sensor


960


. When the pressure of the purge gas within the container “GB” reaches a given predetermined level, the purge gas valve


937


can be closed.




The next step in the flow chart A


100


is step S


60


in which the container “GB” is filled with liquid product “PR” while the flow of off-gas is restricted. This step can be accomplished by causing the pump


912


to turn on and by causing the fill valve


926


to open. This will cause liquid product “PR” to flow from the liquid product reservoir


915


to the chamber “IC” of the container “GB” by way of the fill passage


120


. That is, the liquid product “PR” will flow out of the liquid product reservoir


915


, through the fill passage


120


, out of the fill opening


922


, and into the chamber “IC” of the container “GB.” As the liquid product “PR” flows into the container “GB” the pressure within the chamber “IC” will initially increase because the purge gas within the container cannot escape there from.




The off-gas valve


936


can then be opened so as to regulate, in a controlled manner, the flow of purge gas from the container “GB.” That is, the off-gas valve


936


is opened slightly to allow the off-gas within the container “GB” to “bleed off” at a controlled rate as the container fills with liquid product “PR.” This bleed off of the purge gas from the chamber “IC” in turn permits an additional element of control of the rate of fill of the container, since flow of the liquid product “PR” into the container is affected by the internal pressure thereof, and is thus affected by the rate of bleed-off of purge gas through the purge valve


936


.




Moving now to step S


70


of the flow chart A


100


, the fill of the container “GB” is stopped when the liquid product “PR” reaches the proper level within the container. Once the proper level of liquid product “PR” is attained within the container “GB,” the fill valve


926


can be closed, and the pump


912


can be shut off. Alternatively, the fill valve


926


can be closed while the pump


912


is allowed to run continuously.




If excess liquid product “PR” is pumped into the container “GB” the excess liquid can escape from the chamber “IC” by entering the off-gas passage though the off-gas opening


932


. The excess liquid product “PR” can then travel through the off-gas passage


130


and enter the liquid trap


920


. The excess liquid product “PR” is captured within the liquid trap


920


while any excess gaseous pressure is allowed to escape from the chamber “IC” through the off-gas vent opening


921


. The off-gas valve


936


can then be closed.




The next step of the flow chart A


100


is step S


80


, the pulse option. As is evident, step S


80


is an optional step which can be performed at the end of a fill cycle to cause the liquid product “PR” to foam prior to capping or sealing of the container “GB” as in the case of a carbonated liquid product “PR” or the like. The pulse, in accordance with step S


80


, can be accomplished by quickly and fully opening, and then quickly closing, the purge gas valve


947


. This will allow a pulse of purge gas to flow from the purge gas reservoir


930


through the off-gas passageway and out of the off-gas opening


932


and into the chamber “IC.”




The pulse of purge gas released from the purge reservoir


930


can cause the liquid product “PR” to foam, especially in the case of a liquid product which contains a dissolved gas, such as in the case of beer which contains dissolved carbon dioxide. The snift valve


946


can be opened immediately after the pulse of purge gas is released into the container “GB” so as to allow the excess pressure within the container to equalize with the atmospheric pressure. Alternatively, the snift valve


946


can be open during release of the pulse of purge gas into the container “GB.” In either case, the preferable result is to enable the pulse of purge gas to escape from the chamber “IC” to the atmosphere “ATM” through the snift opening


141


.




At the completion of step S


70


, or alternatively at the completion of optional step S


80


, the filling head


910


can be removed from the fill position wherein the fill portion


120


, and the off gas portion


130


, are withdrawn from the chamber “IC” and whereupon the container “GB” can be capped or otherwise sealed. The above-described process can then be repeated continually to fill a succession of containers “GB.”




Turning now to

FIG. 6

, a schematic diagram is shown which depicts an apparatus


200


in accordance with a second embodiment of the instant invention. The apparatus


200


is similar to the apparatus


100


which is described above for FIG.


5


. That is, the apparatus


200


, shown in

FIG. 6

, is an apparatus for filling an internal chamber “IC” of a container “GB” with a liquid product “PR” as in the case of the apparatus


100


. The container “GB” has been described above for the apparatus


100


.




The apparatus


200


comprises a fill portion


220


which is configured to convey fluid substantially between a liquid product reservoir


915


and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the liquid product reservoir


915


have been discussed above for the apparatus


100


. The apparatus


200


also comprises an offgas portion


230


which is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap


920


. The configuration and operational aspects of the liquid trap


920


have been discussed above for the apparatus


100


. The apparatus


200


also comprises a snift portion


240


that is configured to convey substantially gaseous fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”




Preferably, the off-gas portion


230


of the apparatus


200


is also configured to convey fluid between the internal chamber “IC” of the container “GB” and a vacuum source


940


. The configuration and operational aspects of the vacuum source


940


have been discussed above for the apparatus


100


. Additionally, the off-gas portion


230


of the apparatus


200


is also preferably configured to convey fluid between a purge gas source


930


and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the purge gas source


930


have been discussed above for the apparatus


100


.




As is evident, the apparatus


200


can be configured so that the off-gas portion


230


is configured to convey purge gas from the purge gas source


930


to the internal chamber “IC” of the container “GB.” It is likewise evident that the apparatus


200


can be configured to that the off gas portion


230


is configured to convey gaseous material from the internal chamber “IC” of the container “GB” to the vacuum source


940


. It is evident also that this latter aspect of the apparatus


200


serves to differentiate the apparatus


200


from the apparatus


100


which is discussed above.




The fill portion


220


preferably defines a fill passageway


221


which terminates at a fill opening


922


. The fill opening


922


has been discussed above for the apparatus


100


. Preferably, the fill passageway


221


is a laminar passageway. The off-gas portion


230


preferably defines an off-gas passageway


231


which terminates at an offgas opening


932


which has been discussed above for the apparatus


100


. Likewise, the snift portion


240


preferably defines a snift passageway


241


which terminates at a snift opening


942


. The snift opening


942


has been discussed above for the apparatus


100


.




As is further evident from

FIG. 6

, the apparatus


200


can comprise other components such as a pump


912


, a pressure sensor


960


, a controller


950


, and at least one communication link


952


. The relative location, configuration, and operational aspects of these components has been discussed above for the apparatus


100


. The apparatus


200


can also comprise additional components such as at least one each of a fill valve


926


, an off-gas valve


936


, a purge valve


937


, a snift valve


946


, and a vacuum valve


947


. The relative location, configuration, and operational aspects of such valves have been discussed above for the apparatus


100


.




As is evident from a study of

FIGS. 5 and 6

, the configuration and operation of the apparatus


200


can be similar to that of the apparatus


100


which is described above with the exception that, in the case of the apparatus


200


, the vacuum source


940


is connected to the off-gas portion


230


rather than the snift portion


240


as in the case of the apparatus


100


.




Turning now to

FIG. 7

, a schematic diagram is shown which depicts an apparatus


300


in accordance with a third embodiment of the instant invention. The apparatus


300


is similar to the apparatus


100


and


200


which are described above for

FIGS. 5 and 6

respectively. That is, the apparatus


300


, shown in

FIG. 7

, is an apparatus for filling an internal chamber “IC” of a container “GB” with a liquid product “PR” as in the case of the apparatus


100


and


200


. The nature and configuration of the container “GB” has been described above for the apparatus


100


.




The apparatus


300


comprises a fill portion


320


which is configured to convey fluid substantially between a liquid product reservoir


915


and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the liquid product reservoir


915


have been discussed above for the apparatus


100


. The apparatus


300


also comprises an off-gas portion


330


which is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap


920


. The configuration and operational aspects of the liquid trap


920


have been discussed above for the apparatus


100


. The apparatus


300


also comprises a snift portion


340


that is configured to convey fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”




Preferably, the off-gas portion


330


of the apparatus


300


is also configured to convey substantially fluid between the internal chamber “IC” of the container “GB” and a vacuum source


940


. The configuration and operational aspects of the vacuum source


940


have been discussed above for the apparatus


100


. Also, preferably the snift portion


340


of the apparatus


300


is configured to convey fluid between a purge gas source


930


and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the purge gas source


930


have been discussed above for the apparatus


100


.




As is evident, the apparatus


300


can be configured so that the snift portion


340


is configured to convey purge gas from the purge gas source


930


to the internal chamber “IC” of the container “GB.” It is likewise evident that the apparatus


300


can be configured to that the off-gas portion


330


is configured to convey gaseous material from the internal chamber “IC” of the container “GB” to the vacuum source


940


. It is evident also that these aspects of the apparatus


300


serve to differentiate the apparatus


300


from both the apparatus


100


and the apparatus


200


which are discussed above.




The fill portion


320


preferably defines a fill passageway


321


which terminates at a fill opening


922


. The fill opening


922


has been discussed above for the apparatus


100


. Preferably, the fill passageway


321


is a laminar passageway. The off-gas portion


330


preferably defines an offgas passageway


331


which terminates at an off-gas opening


932


which has been discussed above for the apparatus


100


. Likewise, the snift portion


340


preferably defines a snift passageway


341


which terminates at a snift opening


942


. The snift opening


942


has been discussed above for the apparatus


100


.




As is further evident from a study of

FIG. 7

, the apparatus


300


can comprise other components such as a pump


912


, a pressure sensor


960


, a controller


950


, and at least one communication link


952


. The relative location, configuration, and operational aspects of these components have been discussed above for the apparatus


100


. The apparatus


300


can also comprise additional components such as at least one each of a fill valve


926


, an off-gas valve


936


, a purge valve


937


, a snift valve


946


, and a vacuum valve


947


. The relative location, configuration, and operational aspects of such valves have been discussed above for the apparatus


100


.




As is evident from a study of

FIGS. 5

,


6


, and


7


, the configuration and operation of the apparatus


300


can be nearly identical to that of the apparatus


100


which is described above with the exception that, in the case of the apparatus


300


, the relative respective locations of the vacuum source


940


and the purge gas source


930


are reversed. That is, in the case of the apparatus


300


, the purge gas source


930


can be connected to the snift portion


340


and the vacuum source


240


can be connected to the off-gas portion


330


. In comparison, in the case of the apparatus


100


, the purge gas source


930


can be connected to the off-gas portion


330


and the vacuum source


240


can be connected to the snift portion


340


.




Turning now to

FIG. 8

, a schematic diagram is shown which depicts an apparatus


400


in accordance with a fourth embodiment of the instant invention. The apparatus


400


is similar to the apparatus


100


,


200


, and


300


which are described above for

FIGS. 5

,


6


, and


7


respectively. That is, the apparatus


400


, shown in

FIG. 8

, is an apparatus for filling an internal chamber “IC” of a container “GB” with a liquid product “PR” as in the case of the apparatus


100


,


200


, and


300


. The nature and configuration of the container “GB” has been described above for the apparatus


100


.




The apparatus


400


comprises a fill portion


420


which is configured to convey fluid substantially between a liquid product reservoir


915


and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the liquid product reservoir


915


have been discussed above for the apparatus


100


. The apparatus


400


also comprises an off-gas portion


430


which is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap


920


. The configuration and operational aspects of the liquid trap


920


have been discussed above for the apparatus


100


. The apparatus


400


also comprises a snift portion


440


that is configured to convey fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”




Preferably, the snift portion


440


of the apparatus


400


is also configured to convey fluid between the internal chamber “IC” of the container “GB” and a vacuum source


940


. The configuration and operational aspects of the vacuum source


940


have been discussed above for the apparatus


100


. Also, preferably the snift portion


440


of the apparatus


400


is further configured to convey fluid between a purge gas source


930


and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the purge gas source


930


have been discussed above for the apparatus


100


.




As is evident, the apparatus


400


can be configured so that the snift portion


440


is configured to convey purge gas from the purge gas source


930


to the internal chamber “IC” of the container “GB.” It is likewise evident that the apparatus


400


can be configured so that the snift portion


440


is also configured to convey gaseous material from the internal chamber “IC” of the container “GB” to the vacuum source


940


. It is evident also that these aspects of the apparatus


400


serve to differentiate the apparatus


400


from the apparatus


100


,


200


and


300


which are discussed above.




The fill portion


420


preferably defines a fill passageway


421


which terminates at a fill opening


922


. The fill opening


922


has been discussed above for the apparatus


100


. Preferably, the fill passageway


421


is a laminar passageway. The off-gas portion


430


preferably defines an off-gas passageway


431


which terminates at an off-gas opening


932


which has been discussed above for the apparatus


100


. Likewise, the snift portion


440


preferably defines a snift passageway


441


which terminates at a snift opening


942


. The snift opening


942


has been discussed above for the apparatus


100


.




As is further evident from a study of

FIG. 8

, the apparatus


400


can comprise other components such as a pump


912


, a pressure sensor


960


, a controller


950


, and at least one communication link


952


. The relative location, configuration, and operational aspects of these components have been discussed above for the apparatus


100


. The apparatus


300


can also comprise additional components such as at least one each of a fill valve


926


, an off-gas valve


936


, a purge valve


937


, a snift valve


946


, and a vacuum valve


947


. The relative location, configuration, and operational aspects of such valves have been discussed above for the apparatus


100


.




As is evident from a study of

FIGS. 5

, and


8


, the configuration and operation of the apparatus


400


can be nearly identical to that of the apparatus


100


which is described above with the exception that, in the case of the apparatus


400


, the relative respective locations of the vacuum source


940


and the purge gas source


930


are reversed from those in the case of the apparatus


100


. That is, in the case of the apparatus


400


, the purge gas source


930


can be connected to the snift portion


440


and the vacuum source


940


can also be connected to the snift portion


440


. In comparison, in the case of the apparatus


100


, the purge gas source


930


can be connected to the off-gas portion


130


and the vacuum source


240


can also be connected to the off-gas portion


140


.




In accordance with a fifth embodiment of the present invention, a method is disclosed for filling the internal chamber of a container with a liquid product. The method includes evacuating the internal chamber of the container and introducing liquid product into the container. The method can include sealing the container from the atmosphere during filling thereof. This can be accomplished, for example, by providing a filling head which is configured to contact the container in a manner which seals the container from the atmosphere. The container can be filled with purge gas after evacuation of the container and prior to filling thereof with liquid product. An off-gas passageway can be provided through which the purge gas can enter and exit the container.




If the container is filled with purge gas prior to filling, the flow of the purge gas out of the container can be regulated as the purge gas is displaced by incoming liquid product during filling of the container. The purge gas can be released from the container through the purge gas passageway. Alternatively, a snift passageway can be provided through which the purge gas can exit the container. Once the container is filled with liquid product, a pulse of purge gas can be released into the internal chamber of the container so as to cause foaming of the liquid product within the container. The pulse of purge gas can be released into the container through the off-gas passageway. Alternatively, the pulse of purge gas can be released into the container through the snift passageway. Likewise, the pulse of purge gas can be vented to the atmosphere through the snift passage, or in the alternative, can be vented to the atmosphere through the off-gas passage.




While the above invention has been described in language more or less specific as to structural and methodical features, it is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.



Claims
  • 1. An apparatus for filling an internal chamber of a container with a liquid product, the apparatus comprising:a fill portion that is configured to convey fluid substantially between a product reservoir and the internal chamber of the container; an off-gas portion that is configured to convey fluid substantially between the internal chamber of the container and a liquid trap; and, a snift portion that is configured to convey fluid between the internal chamber of the container and the atmosphere.
  • 2. The apparatus of claim 1, and wherein:the snift portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the off-gas portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
  • 3. The apparatus of claim 1, and wherein:the off-gas portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the off-gas portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
  • 4. The apparatus of claim 1, and wherein:the off-gas portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the snift portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
  • 5. The apparatus of claim 1, and wherein:the snift portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the snift portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
  • 6. The apparatus of claim 1, and wherein:the fill portion defines a fill passageway that terminates at a fill opening; the off-gas portion defines an off-gas passageway that terminates at an off-gas opening, wherein the off gas opening is above the fill opening; and, the snift portion defines a snift passageway which terminates at a snift opening, wherein the snift opening is above the off-gas opening.
  • 7. The apparatus of claim 6, and wherein:the snift passageway is a substantially laminar passageway; and, the snift opening is a substantially capillary opening.
  • 8. The apparatus of claim 6, and wherein the snift opening, the off-gas opening, and the fill opening are substantially concentric with one another.
  • 9. An apparatus for filling an internal chamber of a container with a liquid product, the apparatus comprising:a filling head which is configured to move into and out of a filling position relative to the container; a filling portion which is at least partially supported by the filling head and which defines a fill passageway which is configured to convey fluid therein, wherein the fill passageway terminates at a fill opening that is configured to fluidly communicate with the internal chamber of the container, wherein the fill opening is within the internal chamber when the filling head is in the filling position; an off-gas portion which is at.least partially supported by the filling head and which defines an off-gas passageway which is configured to convey fluid therein, wherein the off-gas passageway terminates at an off-gas opening that is configured to fluidly communicate with the internal chamber of the container, wherein the off-gas opening is within the internal chamber when the filling head is in the filling position, and wherein the off-gas opening is above the fill opening; a snift portion which is at least partially supported by the filling head and which defines a snift passageway which is configured to convey fluid therein, wherein the snift passageway terminates at a snift opening that is configured to fluidly communicate with the internal chamber of the container; a fill valve which defines at least a portion of the fill passageway and which is configured to regulate the flow of fluid there through; an off-gas valve which defines at least a portion of the off-gas passageway and which is configured to regulate the flow of fluid there through; and, a snift valve which defines at least a portion of the snift passageway and which is configured to regulate the flow of fluid there through.
  • 10. The apparatus of claim 9, and further comprising:a liquid product reservoir, wherein the fill portion is configured to convey liquid product from the reservoir to the internal chamber of the container; a liquid trap, wherein the off-gas portion is configured to convey liquid product from the internal cavity of the container to the liquid trap; an off-gas vent opening, wherein the off-gas portion is configured to convey gaseous material from the internal cavity of the container and out of the off-gas vent opening to the atmosphere; and, a snift vent opening, wherein the snift portion is configured to convey gaseous material from the internal cavity of the container and out of the snift vent opening to the atmosphere.
  • 11. The apparatus of claim 10, and further comprising:a purge gas source, wherein the off-gas portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the snift portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
  • 12. The apparatus of claim 10, and further comprising:a purge gas source, wherein the off-gas portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the off-gas portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
  • 13. The apparatus of claim 10, and further comprising:a purge gas source, wherein the snift portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the off-gas portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
  • 14. The apparatus of claim 10 and further comprising:a purge gas source, wherein the snift portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the snift portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
US Referenced Citations (5)
Number Name Date Kind
3757835 Copping Sep 1973 A
4442873 Yun Apr 1984 A
5054527 Rozier Oct 1991 A
5501253 Weiss Mar 1996 A
6112780 Meheen Sep 2000 A