Information
-
Patent Grant
-
6457495
-
Patent Number
6,457,495
-
Date Filed
Saturday, March 31, 200123 years ago
-
Date Issued
Tuesday, October 1, 200222 years ago
-
Inventors
-
-
Examiners
Agents
- Reid; John S.
- Reidlaw, L.L.C.
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
Methods and apparatus for filling a container with a liquid product. The apparatus includes various passageways which facilitate the evacuation of the container of atmospheric gases prior to filling as well as facilitating introduction of the liquid product into the container. The apparatus also allows for the introduction of a counter-pressure purge gas to be introduced into the container after evacuation to prevent reintroduction of atmospheric gases into the container during filling of the container with a fluid product. A method in accordance with the instant invention comprises substantially evacuating the container as well as introducing liquid product into the container.
Description
FIELD OF THE INVENTION
This invention pertains to apparatus for, and methods of, filling containers with fluid.
BACKGROUND OF THE INVENTION
Various types of prior art filling apparatus and methods are employed for filling containers, such as bottles and the like, with consumable liquid products. Such liquid products can include carbonated beverages such as soda and beer, as well as non-carbonated beverages such as milk-based products, juices, and wine. Typically, containers comprising glass bottles are filled with a beverage liquid product after which the bottles are sealed with a bottle cap or the like.
Often, a concern is posed by the potential for the presence of atmospheric gases, and oxygen in particular, within the bottle after the bottle is filled and sealed. The presence of such atmospheric gases within the bottle after the bottle is filled and sealed can tend to facilitate relatively rapid degradation of liquid products, and particularly beer. In some cases, such as in the case of beer, it can be most preferable to avoid contact of the beer liquid product with atmospheric gasses at anytime during the brewing and filling operation. That is, at least in the case of beer, it is most preferable to prevent the contact of the beer with any atmospheric gases, and oxygen in particular, during the bottling process. It is additionally preferable to exclude atmospheric gases, and oxygen in particular, from the container which holds the beer.
In addition to preventing contact of the liquid beverage product with atmospheric gases, such as oxygen, it is also often desirable to prevent foaming, or any unnecessary agitation, of the liquid product during the bottling thereof, at least to the extent feasible. This is because excessive foaming or agitation of the liquid beverage product can result in the separation of desirable gases which are dissolved within the liquid product. For example, beer often contains dissolved carbon dioxide which adds desirable qualities thereto, and which provides other benefits. Excessive agitation of beer during bottling can cause problems in the filling operation due to the excessive formation of foam, and can cause a decrease in the quality of the beer liquid product.
A great degree of effort has been expended toward developing prior art filling methods and apparatus which would theoretically both avoid exposure of the beverage liquid product with atmospheric gases and minimize agitation of the product during filling operations. Examples of such methods and apparatus are set forth in U.S. Pat. No. 6,912,780 to Meheen. In accordance with the '780 patent, both a three-tube embodiment and a four-tube embodiment of a filling apparatus are disclosed.
Referring to
FIG. 3
of the '780 patent which is substantially reproduced in the drawings which accompany the instant application as Prior Art
FIG. 1
, a side elevation schematic diagram of a prior art three-tube filling apparatus
11
in accordance with a first embodiment of the invention of the '780 patent is shown. The prior art filling apparatus
11
is employed for dispensing a liquid product
5
, such as a beverage, into a product container
3
such as a bottle or the like. The prior art filling apparatus
11
comprises a fill tube
17
, a purge tube
23
, and an off-gas tube
35
as shown.
The tubes
17
,
23
,
35
are supported by a filling head
30
. A sealing gasket
9
is also supported by the filling head
30
and is configured to provide a seal between the lip
7
of the bottle
3
and the filling head. The off-gas tube
35
is connected to a moisture separator
607
by way of an off-gas control valve
21
. In addition, a control unit
43
is employed to control various operational functions of the filling apparatus
11
, such as the operation of the valve
21
.
Now referring to
FIG. 2
of the '780 patent, which is substantially reproduced in the drawings which accompany the instant application as Prior Art
FIG. 2
, a sequence
10
of operational steps “A” through “I” is shown. The sequence
10
of operational steps substantially corresponds to one possible operational scheme of the prior art three-tube filling apparatus
11
described above. Referring to both
FIGS. 1 and 2
of the instant application, the operation of the prior art filling apparatus
11
begins with the operational step “A” wherein the bottle, or container,
3
is positioned in preparation for filling thereof. The next step in the sequence
10
is the operational step “B” in accordance with which the filling apparatus, or assembly,
11
is to be lowered into the container
3
.
In accordance with step “C” of the sequence
10
, a purge operation is initiated before the filling apparatus
11
is fully lowered into the bottle
3
. The purge operation, in accordance with step “C,” comprises introducing an inert gas
13
into the purge tube
23
in an effort to drive atmospheric gas from the bottle .
3
. Step “D” is the next step of the sequence
10
, in accordance with which the off-gas control valve
21
is opened. Moving to step “E” which is the next step of the sequence
10
, the filling apparatus
11
is fully lowered into place as shown in
FIG. 1
of the instant application.
Still referring to both
FIGS. 1 and 2
, a seal is established by way of the sealing gasket
9
between the filling apparatus
11
and the bottle
3
in accordance with step “F.” Once the seal is established in accordance with step “F” the filling of the bottle
3
can commence by introduction of the liquid product
5
into the fill tube
17
. The liquid product
5
, by entering the bottle
3
, displaces gas within the bottle which can escape through the off-gas tube
35
. After the filling commences, the operational sequence
10
then progresses to step “G” in accordance with which the flow of gas out of the bottle
3
is restricted by way of the operation of the off-gas control valve
21
.
The operational sequence
10
then progresses to step “H” in accordance with which filling of the bottle
3
is stopped. That is, in accordance with step “H” the flow of liquid product
5
into the bottle
3
ceases. The final step of the operational sequence
10
is step “I” which is an optional step. In accordance with step “I” a pulse of gas
51
can be introduced into the off-gas tube
35
.
The pulse of gas
51
in accordance with step “I” can be employed to cause foaming of the liquid product
5
in the case wherein a gas, such as carbon dioxide, is dissolved within the liquid product, such as in the case of beer. The foaming of the liquid product
5
in accordance with the step “I” can cause the foam to displace the remaining atmospheric gas which is present within the bottle
3
. After the step “I” the filling apparatus
11
can be removed from the bottle
3
, whereupon the bottle can be capped or otherwise sealed.
Now referring to
FIG. 6
of the '780 patent, which is substantially reproduced in the drawings which accompany the instant application as Prior Art
FIG. 3
, a side elevation schematic diagram of a four-tube filling apparatus
12
in accordance with a second embodiment of the invention of the '780 patent is shown. As is seen in
FIG. 3
, the prior art four-tube apparatus
12
of the '780 patent is similar to the three-tube embodiment in accordance therewith, which is described above, with the exception of the addition of a fourth tube
601
and a valve
605
connected thereto.
That is, the prior art four-tube filling apparatus
12
comprises a fill tube
17
, a purge gas tube
23
, an off-gas tube
35
, and a fourth tube
601
. The four tubes
17
,
23
,
35
,
601
are supported by the filling head
30
. The filling head
30
can be substantially sealed against a lip
7
of a container
3
, such as a bottle or the like. The prior art filling apparatus
12
can be employed for filling the container
3
with a liquid product
5
such as a beverage or the like. The prior art filling apparatus
12
also comprises an off-gas control valve
21
as well as a valve
605
. A control unit
43
is also included in the prior art four-tube apparatus
12
for controlling various operational functions of the apparatus, such as for controlling the operation of the valves
21
,
605
.
Turning now to
FIG. 8
of the '780 patent, which is substantially reproduced in the drawings which accompany the instant application as Prior Art
FIG. 4
, a sequence
20
of operational steps “A” through “Q” is shown. The sequence
20
of operational steps substantially corresponds to one possible operational scheme of the prior art four-tube filling apparatus
12
which is described above.
Referring now to both
FIGS. 3 and 4
, the first step of the sequence
20
of operational steps is step “A” in accordance with which the bottle
3
is positioned relative to the filling apparatus
12
in preparation for filling the bottle. The sequence
20
then progresses to step “B” wherein the filling head
30
along with the tubes
17
,
23
,
35
,
601
is lowered into the bottle
3
. In accordance with step “C,” which is the next step, the purge operation is commenced by introducing purge gas into the bottle via the purge tube
23
.
Moving to step “D” the off-gas valve
21
is opened to allow gas
523
to escape from the bottle
3
via the off-gas tube
35
. In accordance with step “E” the filling apparatus
12
is fully lowered into place on the bottle
3
as is shown in FIG.
3
. Still referring to both
FIGS. 3 and 4
, in accordance with step “F” a seal is established between the filling head
30
and the lip
7
of the bottle
3
byway of the sealing gasket
9
. The liquid product
5
can now begin to flow into the bottle
3
via the fill tube
17
. Gas
523
, which is displaced by the incoming liquid product
5
, now escapes from the bottle
3
via the fourth tube
601
in accordance with step “J.”
During the filling process, the flow of purge gas is restricted in accordance with step “K” of the sequence
20
. Moving to step “L,” the fill process is stopped when the desired level of liquid product
5
is established within the bottle
3
. The valve
605
is then opened in accordance with step “M” to allow the internal pressure of the bottle
3
to decrease so as to approximately equal the external, atmospheric pressure. That is, in accordance with step “M,” pressure which remains within the bottle
3
after the filling process is stopped is released via the fourth tube
601
.
Moving now to step “N,” an optional pressure pulse gas
51
can be applied to the interior of the bottle
3
via the off-gas tube
35
. If such a pulse is performed, the pulse gas
51
is released from the bottle
3
via the fourth tube
601
in accordance with step “P.” In accordance with the final step, which is step “Q,” the filling apparatus
12
is removed from the bottle
3
, whereupon the bottle is capped or otherwise sealed.
Thus, as is evident from the above discussion, the prior art three-tube apparatus
11
, as well as the four-tube prior art apparatus
12
, are configured to first introduce a purge gas into the liquid product container
3
prior to commencement of the introduction of the liquid beverage product thereto. The internal pressure of the bottle
3
then builds to a level that is greater than the external atmospheric pressure. The fill process then begins wherein the liquid product is introduced into the container
3
.
The purge gas, as well as atmospheric gas remaining within the container
3
, is displaced from the container by the incoming liquid product. When the liquid product reaches the desired level within the container
3
, the fill process is stopped whereupon an optional pressure pulse can be applied to the interior of the bottle to cause foaming, or the like, of the liquid product. The pressure within the container is then substantially equalized with the external atmospheric pressure whereupon the filling apparatus
11
,
12
is removed from the container
3
, which is then capped or otherwise sealed.
SUMMARY OF THE INVENTION
The invention includes methods and apparatus for filling a container with a fluid. In accordance with a first embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can then be substantially evacuated when a vacuum is applied to the container by way of the snift portion. After substantial evacuation of the container, purge gas can be introduced into the container by way of the off-gas portion. Liquid product can be introduced into the container by way of the fill portion to displace the purge gas which is released from the container by way of the snift portion or the off-gas portion.
In accordance with a second embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can be substantially evacuated when a vacuum is applied to the container by way of the off-gas portion. Purge gas can be introduced into the container by way of the off-gas portion, and the liquid product can be introduced into the container by way of the fill portion to displace the purge gas which can be released by way of the snift portion or the off-gas portion.
In accordance with a third embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can be substantially evacuated when a vacuum is applied to the container by way of the off-gas portion. Purge gas can be introduced into the container by way of the snift portion, and the liquid product can be introduced into the container by way of the fill portion to displace the purge gas which can be released by way of the snift portion or the off-gas portion.
In accordance with a fourth embodiment of the present invention, an apparatus for filling a container comprises a fill portion, an off-gas portion, and a snift portion. The apparatus is configured to substantially seal the container from the atmosphere. The container can be substantially evacuated when a vacuum is applied to the container by way of the snift portion. Purge gas can be introduced into the container by way of the snift portion, and the liquid product can be introduced into the container by way of the fill portion to displace the purge gas which can be released by way of the snift portion or the off-gas portion.
In accordance with a fifth embodiment of the present invention, a method of filling a container comprises substantially evacuating the container and introducing liquid product into the container. The method can also include sealing the container from the atmosphere and counter-pressuring the container with purge gas.
DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side elevation schematic diagram of a prior art three-tube apparatus for filling a container with a liquid product.
FIG. 2
is a prior art flow chart which represents a possible operational scheme for the apparatus depicted in FIG.
1
.
FIG. 3
is a side elevation schematic diagram of a prior art four-tube apparatus for filling a container with a liquid product.
FIG. 4
is a prior art flow chart which represents a possible operational scheme for the apparatus depicted in FIG.
3
.
FIG. 5
is a side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a first embodiment of the present invention.
FIG. 5A
is a sectional view of the apparatus depicted in FIG.
5
.
FIG. 5B
is a flow chart which represents a possible operational scheme for the apparatus depicted in FIG.
5
.
FIG. 6
is a side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a second embodiment of the present invention.
FIG. 7
is a side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a third embodiment of the present invention.
FIG. 8
side elevation schematic diagram of an apparatus for filling a container with liquid in accordance with a fourth embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
The invention includes apparatus and methods for filling a container with a liquid product. The various versions of the apparatus in accordance with various embodiments of the instant invention generally include a fill portion, an off-gas portion, and a snift portion. The apparatus are generally configured to seal an internal chamber of a container from the atmosphere before evacuating the chamber of substantially all atmospheric gases. A purge gas can then be introduced into the chamber of the container through either the off-gas portion or through the snift portion in accordance with respective embodiments of the instant invention. The purge gas can serve to prevent re-infiltration of atmospheric gases into the chamber. The liquid product can then be introduced into the container through the fill portion to displace some of the purge gas which can be released from the container in a controlled manner through either the off-gas portion or the snift portion.
Turning to
FIG. 5
, a side elevation schematic diagram is shown of a filling apparatus
100
in accordance with a first embodiment of the present invention. The apparatus
100
is generally configured to fill a container “GB,” such as a glass bottle or the like, with a liquid product “PR” such as a beverage. The container “GB” generally defines an internal chamber “IC” in which the liquid product “PR” is placed, or poured, by the filling apparatus
100
. Preferably, the container “GB” is designed to withstand at least a given minimum internal/external pressure differential which will allow at least a partial vacuum to be applied to the internal cavity “IC.”
More preferably, the container “GB” is of a design which is typically used within the bottling industry and which is designed to withstand an internal/external pressure differential of at least one atmosphere, or about 15 psi. This will allow the container “GB” to withstand a complete and total evacuation thereof, the relevance of which is apparent in the discussion below.
Typically, the apparatus
100
is configured to consecutively fill many such containers “GB” in conjunction with a continuous production line (not shown) or the like. The container “GB” preferably has an upper end “UE” and an opposite and distal lower end “LE” which is configured to rest on a support surface
901
such as a conveyor or the like so as to support the container in a substantially upright position as shown. The container “GB” preferably has a substantially annular lip “LP” proximate the upper end “UE” which defines an opening to the internal chamber “IC” of the container “GB.”
The apparatus
100
can comprise a filling head
910
which is configured to support various portions of the filling apparatus as will be described in greater detail below. For example, the apparatus
100
can include a seal
912
which is supported on the filling head
910
. The seal
912
is preferably configured to contact the lip “LP” of the container “GB” so as to form a substantially air tight seal between the container and the filling head
910
when the apparatus
100
is placed into a filling position relative to the container “GB.” The filling position can be defined as the position of the filling head
910
relative to the container “GB” as depicted, wherein the process of filling the container can commence.
The apparatus
100
preferably also comprises an actuator or the like (not shown) which is employed so as to cause the container “GB” to move relative to the apparatus
100
, or portion thereof, so as to facilitate the placement of the apparatus and container into, and out of, the filling position. Although the illustrative figures included herewith depict various embodiments of the instant invention in the filling position only, it is understood that, when the apparatus
100
is moved out of the filling position, no portion of the apparatus is located within the internal chamber “IC” of the container “GB” and the apparatus does not contact the container.
An actuator (not shown) as described above, can be included in the apparatus
100
, wherein the actuator is preferably configured to move either the container “GB” or the filling head
910
so that the container and the filling head can be placed into, and out of, the filling position relative to one another. The actuator can comprise an elevator device (not shown) to lift the container “GB” into and out of the fill position. Alternatively, or in addition, the actuator can comprise a lift device (not shown) to place the filling head
910
into or out of the fill position by moving the fill head away from or toward the container.
The overall process of filling the container “GB” with a liquid product “PR” can comprise several related operations, each of which are carried out by one of several portions of the apparatus
100
. More specifically, the apparatus
100
comprises a fill portion
120
that is configured to convey fluid between a liquid product reservoir
915
, such as a tank or the like, and the internal chamber “IC” of the container “GB.” When I say “fluid” I mean to include liquid fluid and gaseous fluid. The fill portion
120
can define a passageway
121
such as a duct or the like in which fluid can be conveyed. The fluid so conveyed by the fill portion
120
can be, for example, a liquid product “PR” such as beer.
Preferably, the fill passageway terminates at a fill opening
922
which is configured to fluidly communicate with the internal chamber “IC” of the container “GB” when the filling head
910
is in the fill position. When I say “fluidly communicate” with a given space or cavity, I mean exposed to the given space or cavity so as to be able to selectively transfer fluid into and out of the given cavity. The fill portion
120
is preferably configured so that the fill opening
922
is located within the internal chamber “IC” when the filling head
910
is in the fill position. More preferably, the fill portion is configured so that the fill opening is proximate the lower end “LE” of the container when the filling head
910
is in the fill position.
Additionally, the fill opening
922
is preferably a capillary opening. When I say “capillary opening” I mean the lower of two openings of a passageway, wherein the lower opening is of a cross-sectional area which is sufficiently small to cause the surface tension of a fluid within the passageway to prevent the fluid from draining out of the lower opening when the upper opening of the two openings is closed, but which cross-sectional area is sufficiently large to allow the fluid to drain from the lower opening when the upper opening is open.
For example, the lower opening of a drinking straw filled with water can be considered a capillary opening because, when the upper opening of the straw is blocked, or closed, the surface tension of the water within the drinking straw prevents the water from draining from the lower opening. However, when the upper opening of the drinking straw is unblocked, the water will easily drain from the lower opening.
Conversely, for example, the lower opening of an elongated pipe having a 4-inch inside diameter and being filled with water is not a capillary opening because the opening is too large to allow the surface tension of water within the pipe to prevent the water from draining from the lower opening. Determination of the appropriate cross-sectional area of any given opening in order to produce a capillary opening for a given fluid within the given passage will be obvious to one skilled in the art. Such a determination will depend on various characteristics of the given fluid such as the density, viscosity, surface tension properties and the like, of the given fluid.
Also, the fill passageway
121
, with the exception of the fill opening
922
, is preferably a laminar passage with respect to the fluid intended to be conveyed thereby. When I say “laminar passage” I mean a passage that is of sufficient cross-sectional area to convey a given fluid there through while allowing substantially laminar flow characteristics of the given fluid at operational fluid flow rates. The laminar flow characteristics provided by a laminar passage can serve to minimize unnecessary agitation of a fluid, such as the liquid product “PR,” during filling operations. As in the case of a capillary opening as described above, determination of the appropriate cross-sectional area of any given passage in order to achieve the desired flow characteristics of a given fluid within the given passage will be obvious to one skilled in the art. Such a determination will depend on various characteristics of the given fluid such as the density and the viscosity, and the like, of the given fluid.
The fill portion
120
can also include at least one fill valve
926
which defines at least a portion of the fill passageway
121
and which is configured to regulate the flow of fluid there through. For example, the fill valve
926
can be configured to regulate the flow of fluid from the product reservoir
915
to the internal chamber “IC” of the container “GB.” It is understood that the location of the fill valve
926
relative to the fill passageway
121
is not intended to be limited a given location such as that shown in accompanying figures. That is, the fill valve
926
can be located anywhere along the associated fill passageway wherein the fill valve can perform the function for which it is intended. It is understood that this applies to any valve which is described herein below. That is, any given valve can be located at any position relative to its associated passageway wherein such location enables the given valve to perform the function for which it was intended.
Moreover, when I say “valve” I mean a device that is configured with a mechanism to control the rate of fluid flow there through which mechanism can include a throttling means for limiting the cross sectional area of a passageway, such as in the case of a throttling valve, and which mechanism can also include pressure regulating means for allowing fluid to flow only above a given fluid pressure, such as in the case of a pressure regulating valve. The term “valve” can also include a device which is configured to prevent any fluid flow there through such as in the case of a fully closed throttling valve.
The fill portion
120
can also include a pump
912
for inducing fluid flow within the fill portion. When I say “pump” I mean any device that is configured to induce fluid flow within a passageway. As is seen in
FIG. 5
, the fill portion
120
can be at least partially supported by the filling head
910
. Although not shown, it is understood that the fill portion
120
can comprise substantially flexible tubing or the like, or flexible joints, in order to facilitate movement of the filling head
910
along with part of the fill portion
120
supported thereby while allowing the remainder of the fill portion which is not supported by the filling head to remain substantially stationary relative to the filling head. It is understood that other portions of the apparatus
100
which are described below can also be similarly configured.
The apparatus
100
also comprises an off-gas portion
130
that is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap
920
. The liquid trap
920
is a device that substantially captures and holds liquid material therein while allowing gaseous material to pass through as will be discussed below. The off-gas portion
130
can define an off-gas passageway
131
such as a duct or the like in which liquid and gas can be conveyed. Preferably, the off-gas passageway
131
terminates at an off-gas opening
932
. More preferably, the off-gas opening
932
is configured to fluidly communicate with the internal chamber “IC” of the container “GB” when the filling head
910
is in the fill position.
As a study of
FIG. 5
will reveal, liquid fluid material that enters the liquid trap
920
by way of the off-gas portion
130
will be captured and held in the liquid trap while gaseous fluid material so entering the liquid trap will substantially pass there through and exit the liquid trap by way of a trap vent opening
921
to the atmosphere “ATM.” When I say “atmosphere” I mean air space which is external to the container “GB” and which air space is at substantially atmospheric pressure. The off-gas portion
130
can include at least one off-gas valve
936
which defines at least a portion of the off-gas passageway
131
and which is configured to regulate the flow of flow of fluid there through. For example, the off-gas valve
936
can be configured to regulate the flow of fluid from the off-gas passageway
131
into the liquid trap
920
.
As further evidenced by
FIG. 5
, the off-gas passageway
131
can branch out in two or more directions so as to have several “legs.” Specifically, the off-gas passageway
131
of the apparatus
100
can be configured to branch so as to connect with a purge gas source
930
. The purge gas source
930
can be a reservoir, such as a tank or the like, for storing purge gas at a high pressure. Purge gas can be, for example, an inert gas such as nitrogen or the like.
As is seen, the off-gas portion
130
can include at least one purge valve
937
which defines at least a portion of the off-gas passageway
131
and which is configured to regulate the flow of fluid there through. Preferably, the purge gas valve
937
is a regulator which is configured to regulate the release of high pressure purge gas from the purge gas source
930
. For example, the purge valve
937
can be configured to regulate the flow of fluid from the purge gas source
930
into the off-gas passageway
131
.
In addition to the fill portion
120
, and the off-gas portion
130
, the apparatus
100
comprises a snift portion
140
. The snift portion is configured to convey fluid between the internal chamber“IC” of the container“GB” and the atmosphere “ATM.” Preferably, the snift portion
140
can define a snift passageway
141
which is at least partially supported by the filling head
910
and which snift passageway terminates at a snift opening
942
. More preferably, the snift opening
942
is configured to fluidly communicate with the internal chamber “IC” of the container “GB” when the fill head
910
is in the fill position.
The snift passageway can be configured as a duct or the like and is configured to convey fluid therein. As is seen, the snift passageway
141
can have a snift vent opening
949
which leads to the atmosphere “ATM.” That is, gaseous fluid material can escape from the internal chamber “IC” of the container “GB” through the snift vent opening
949
by way of the snift passageway
141
. The snift portion
140
can further comprise a snift valve
946
which defines at least a portion of the snift passageway
141
and which is configured to regulate the flow of fluid there through.
Moving briefly to
FIG. 5A
, a view
5
A—
5
A is shown of the fill opening
922
, the off-gas opening
932
, and the snift opening
942
, all of which are described above. As is evident, the respective openings
922
,
932
,
942
are preferably configured to be substantially concentric with one another as shown. Such a substantially concentric arrangement of the openings
922
,
932
,
942
can facilitate an optimal cross-sectional area of the portions of the apparatus
100
, as well as those portions of other apparatus which are described below, which protrude into containers having relatively small, substantially round openings. It is understood, however, that such a concentric orientation of the openings
922
,
932
,
942
is not necessary to the operation of the apparatus
100
or any other apparatus in accordance with the present invention, and that other non-concentric orientations of the openings are consistent with the various embodiments of the instant invention.
As in the case of the off-gas passageway
131
, as described above, the snift passageway
141
can branch out in at least two directions so as to have two or more “legs.” As is seen, the snift passageway
141
of the apparatus
100
can be configured to branch so as to lead both to the snift vent opening
949
and to a vacuum source
940
. The vacuum source
940
can be any device that can produce a substantial vacuum, including a device such as a vacuum pump or the like.
A vacuum valve
947
is preferably included in the snift portion
140
of the apparatus
100
in the case wherein a vacuum source
940
is so included. The vacuum valve
947
defines at least a portion of the snift passageway
131
and is configured to regulate the flow of fluid there through. For example, the vacuum valve
947
can be configured to regulate the flow of substantially gaseous fluid from the snift passageway
141
to the vacuum source
940
when the vacuum source is producing a vacuum. Thus, the snift portion
130
can be configured to convey substantially gaseous fluid between the internal chamber “IC” and the vacuum source
940
. Also, as discussed above, the snift portion
140
can also be configured to convey substantially gaseous fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”
It is understood that any of the valves
926
,
936
,
937
,
946
,
947
can be configured to be either manually operated or automatically operated. When I say a device is configured to be “manually operated” I mean configured with a handle, switch, or the like which allows the device to be physically manipulated by a person for operation thereof. When I say a device is configured to be “automatically operated” I mean configured to be operated in response to a signal which is remotely sent to the valve and received thereby. For example, a valve
926
,
936
,
937
,
946
,
947
which is configured to be automatically operated can employ an actuator or the like (not shown), such as a solenoid, to operate the valve in response to remotely sent signals which are received by the valve. The signals can originate from any device capable of generating such signals.
As is evident, the liquid product reservoir
915
can be located relative to the filling head
910
so as to cause the liquid product “PR” to flow into the container “GB” under the force of gravity. Alternatively, as discussed above, the pump
912
or the like can be employed to induce flow of the liquid product “PR” from the reservoir
915
into the container “GB.” That is, the pump
912
can be employed to move liquid product “PR” from the liquid product reservoir
915
and out of the fill opening
922
. The pump
912
can be configured to be manually operated by way of a manual switch (not shown) or motor control (not shown) or the like. In the alternative, the pump
912
can be configured to be operated automatically by way of a feed-back control loop (not shown), a remotely controlled relay (not shown), or the like.
The apparatus
100
can include at least one pressure sensor
960
which is configured to detect and measure either relative or absolute pressure within a corresponding passageway
120
,
130
,
140
. That is, at least one pressure sensor
960
can be included in the apparatus
100
, wherein each pressure sensor is configured to measure the pressure within a given passageway
120
,
130
,
140
. Alternatively, a given pressure sensor
960
can be configured to selectively, or simultaneously, measure the pressure within two or more passageways
120
,
130
,
140
.
The pressure sensor
960
can be one of a number of configurations, including those of a pressure gauge and a pressure sending unit. For example, the apparatus
100
is depicted in
FIG. 5
as including a single pressure sensor
960
which is configured to detect and measure pressure within the off-gas passage
130
. The pressure sensor
960
is further depicted as a gauge which is configured to visually display the measured pressure within the off-gas passage
130
. It is understood, however, that the pressure sensor
960
can be alternatively configured as a pressure sending unit which converts the measured pressure into a signal that can be transmitted, or otherwise sent, to a remote location where it is received.
The apparatus
100
can comprise a controller
950
which is configured to control operational functions of one or more components of the apparatus
100
. The controller
950
can be in signal communication with one or more components of the apparatus
100
via communication links
952
. By “signal communication” I mean communicably linked so that signals can be transmitted and received between the controller
950
and one or more communicably linked objects. The communication links
952
can comprise any of a number of means of transmitting a signal between two points, including wire transmission, fiber optic transmission, electromagnetic air wave transmission, sonic wave transmission, and the like. The controller
950
can be, for example, a programmable logic device.
As shown, the controller
952
can be in signal communication with each of the fill valve
926
, the off-gas valve
936
, the purge valve
937
, the snift valve
946
, and the vacuum valve
947
. In addition, the controller
950
can be in signal communication with any of a number of other components of the apparatus
100
such as the vacuum source
940
, the pressure sensor
960
, and the pump
912
as shown. Such signal communication between the controller
950
and a given component can enable the controller to precisely control and coordinate various operational parameters of the apparatus
100
in accordance with predetermined guidelines as will be more fully discussed below.
It is understood that the controller
950
can be in signal communication with other components of the apparatus
100
, or other components of other apparatus in accordance with alternative embodiments of the instant invention which are not shown. For example, in an alternative embodiment of the instant invention which is not shown, the controller
950
can be in signal communication with the filling head
910
, and can further be in signal communication with an actuator or the like (not shown) for moving the filling head
910
relative to the container “GB.”
Preferably, as discussed above, the controller
950
can be employed to facilitate the operation of each of the valves
926
,
936
,
937
,
946
,
947
. That is, the controller
950
can be configured to cause any of the valves
926
,
936
,
937
,
946
,
947
to modulate, actuate, or otherwise operate so as to regulate the flow of fluid material there through. For example, the controller
950
can be configured to cause any of the valves
926
,
936
,
937
,
946
,
947
to modulate in conjunction with an actuator (not shown) and an automatic feedback control system (not shown) in order to maintain a given flow rate of a fluid material through the valve.
Likewise, the controller
950
can be employed to regulate the operation of the pump
912
as well as the operation of the vacuum source
940
. For example, the controller
950
can be configured to regulate the speed of the pump
912
in order to maintain a give pressure within the fill passage
120
and downstream of the pump. Similarly, the controller
950
can be configured to turn the vacuum source
940
on and off as required.
It is understood that, although a controller
950
is shown and described herein for regulating various operational aspects of the apparatus
100
, the inclusion of the controller in the apparatus is optional. That is, in the alternative, the controller
950
can be deleted from the apparatus
100
and can be replaced by manual controls. For example, rather than employing the controller
950
along with various actuators and feed back control systems to operate the valves
926
,
936
,
937
,
946
,
947
, the valves can be fitted with manual handles or the like to facilitate manual manipulation of the valves for operation thereof as discussed above.
That is, alternatively, each of the valves
926
,
936
,
937
,
946
,
947
can be configured to be opened, closed, or throttled, by way of manual operation rather than automatic operation by way of the controller
950
. Likewise, each of the other various components of the apparatus
100
can be alternatively operated manually rather than by way of the controller
950
. For example, the pump
912
can be operated by way of a manual switch or the like, as can the vacuum source
940
. Likewise, the pressure sensor
960
can be visually monitored. Additionally, any of the components of the apparatus
100
can be configured to be both manually and automatically operated. The operational aspects of the apparatus
100
will be more fully described below.
Turning now to
FIG. 5B
, a flow chart
100
A is shown which depicts an embodiment of an operational scheme which can be employed in conjunction with the operation of the apparatus
100
(shown in
FIG. 5
) as well as other apparatus in accordance with other embodiments of the instant invention, some of which are described below following the description for FIG.
5
B. As is shown in
FIG. 5B
, the flow chart
100
A comprises a series of sequential steps S
10
through S
80
. Referring now to
FIGS. 5 and 5B
, and in accordance with the first step S
10
, the container “GB” is positioned relative to the filling head
910
so that the filling head and the container are in substantial alignment for movement of the filling head and container relative to one another into the filling position.
Moving to step S
20
of the flow chart
100
A, the filling head
910
is lowered into the fill position wherein the flow of liquid product “PR” into the chamber “IC” of the container “GB” can commence. When in the fill position, the fill opening
922
, the off-gas opening
932
, and the snift opening
942
, are exposed to the internal chamber “IC” of the container “GB” so that fluid can pass into and out of the container through each of the openings. Preferably, when the filling head
910
is in the fill position, the fill opening
922
is located proximate the lower end “LE” of the container “GB.” That is, preferably, the fill portion
120
protrudes into the chamber “IC” proximate the lower end “LE” of the container “GB” as shown when the filling head
910
is in the fill position.
Preferably, the off-gas portion
130
protrudes into the chamber “IC” so that the offgas opening
932
is located substantially near the ideal liquid product fill level within the chamber “IC” of the container “GB” when the filling head
910
is located in the fill position. That is, the off-gas opening
932
is preferably located at an elevation relative to the container “IC” which is substantially close to the elevation at which the surface of the liquid product “PR” is located when the container is filled to the proper level and when the filling head
910
is located in the fill position relative to the bottle.
Also, the snift opening
942
is preferably located substantially near the opening to the container “GB” defined by the lip “LP” of the container. The snift opening
942
is also preferably located above the off-gas opening
932
when the filling head
910
is in the fill position and the off-gas opening
932
is preferably located above the fill opening when the filling head
910
is in the fill position.
It is understood that, while it is preferable to lower the apparatus
100
, or at least the filling head
910
, into the fill position, an equally acceptable practice is to keep the filling head stationary while raising the container “GB” into the fill position. In either case, the effect is to move the container “GB” with respect to the filling head
910
so that the container and filling head are placed into the fill position. Furthermore, it is understood that the apparatus
100
can be configured so that only the filling head
910
is movable, along with the appropriate portions of the passageways
121
,
131
,
141
which are supported by the filling head.
That is, the apparatus
100
can be configured so that the filling head
910
, along with a portion of each of the passageways
121
,
131
,
141
, is configured to move independently of the remainder of the apparatus, including the various valves
926
,
936
,
937
,
946
,
947
, reservoirs
915
,
930
, vacuum source
940
, and controller
950
. In that case, a portion of each of the passageways
121
,
131
,
141
can comprise flexible tubing or flexible joints or the like (not shown) so as to allow independent movement of the filling head
910
relative to the remainder of the apparatus
100
.
Moving now to step S
30
of the flow chart
100
A, a seal is established between the filling head
910
and the lip “LP” of the container “GB.” That is, when the apparatus
100
is in the fill position, the filling head
910
is in contact with the lip “LP” of the container “GB” as shown so as to substantially seal the chamber “IC” from the atmosphere “ATM.” More preferably, the apparatus
100
comprises the seal
912
which, when the filling head
910
is in the fill position, is at least slightly compressed between the filling head and the lip “LP” of the container “GB” so as to create a substantially air-tight seal there between.
Now referring to step S
40
of the flow chart A
100
, the container “GB” is evacuated. The evacuation of the container “GB” can be accomplished by maintaining the valves
926
,
936
,
937
,
946
,
947
in respective closed positions as the apparatus
100
attains the fill position. Once the fill position is attained and the seal is established between the lip “LP” and filling head
910
, then the vacuum source
940
is turned on. The vacuum valve
947
is then opened to allow the vacuum source
940
to “pull a vacuum” on the container “GB” by way of the appropriate passage. Alternatively, the vacuum source
940
can remain on while the vacuum valve is opened to apply a vacuum to the chamber “IC.”
The evacuation of the container “GB” by way of the vacuum source
940
, causes substantially all atmospheric gases to be removed from the container. Once the container “GB” has been evacuated, the vacuum valve
947
can be closed. A pressure sensor (not shown) can be included in either the apparatus
100
, and can be employed cause the vacuum source
940
to turn off when the desired level of vacuum within the container “GB” is reached.
Moving now to step S
50
of the flow chart A
100
, the container “GB” is counter pressured, or filled with purge gas from the purge gas reservoir
930
. Purge gas can be an inert gas such as Nitrogen or the like. The counter-pressuring of the container “GB” can be accomplished by opening the purge gas valve
937
to allow the purge gas which is stored within the purge gas reservoir
930
to flow from the purge gas reservoir into the container “GB” by way of the off-gas passageway
130
and through the off-gas opening
932
. The pressure of the purge gas within the container “GB” can be monitored by employment of the pressure sensor
960
. When the pressure of the purge gas within the container “GB” reaches a given predetermined level, the purge gas valve
937
can be closed.
The next step in the flow chart A
100
is step S
60
in which the container “GB” is filled with liquid product “PR” while the flow of off-gas is restricted. This step can be accomplished by causing the pump
912
to turn on and by causing the fill valve
926
to open. This will cause liquid product “PR” to flow from the liquid product reservoir
915
to the chamber “IC” of the container “GB” by way of the fill passage
120
. That is, the liquid product “PR” will flow out of the liquid product reservoir
915
, through the fill passage
120
, out of the fill opening
922
, and into the chamber “IC” of the container “GB.” As the liquid product “PR” flows into the container “GB” the pressure within the chamber “IC” will initially increase because the purge gas within the container cannot escape there from.
The off-gas valve
936
can then be opened so as to regulate, in a controlled manner, the flow of purge gas from the container “GB.” That is, the off-gas valve
936
is opened slightly to allow the off-gas within the container “GB” to “bleed off” at a controlled rate as the container fills with liquid product “PR.” This bleed off of the purge gas from the chamber “IC” in turn permits an additional element of control of the rate of fill of the container, since flow of the liquid product “PR” into the container is affected by the internal pressure thereof, and is thus affected by the rate of bleed-off of purge gas through the purge valve
936
.
Moving now to step S
70
of the flow chart A
100
, the fill of the container “GB” is stopped when the liquid product “PR” reaches the proper level within the container. Once the proper level of liquid product “PR” is attained within the container “GB,” the fill valve
926
can be closed, and the pump
912
can be shut off. Alternatively, the fill valve
926
can be closed while the pump
912
is allowed to run continuously.
If excess liquid product “PR” is pumped into the container “GB” the excess liquid can escape from the chamber “IC” by entering the off-gas passage though the off-gas opening
932
. The excess liquid product “PR” can then travel through the off-gas passage
130
and enter the liquid trap
920
. The excess liquid product “PR” is captured within the liquid trap
920
while any excess gaseous pressure is allowed to escape from the chamber “IC” through the off-gas vent opening
921
. The off-gas valve
936
can then be closed.
The next step of the flow chart A
100
is step S
80
, the pulse option. As is evident, step S
80
is an optional step which can be performed at the end of a fill cycle to cause the liquid product “PR” to foam prior to capping or sealing of the container “GB” as in the case of a carbonated liquid product “PR” or the like. The pulse, in accordance with step S
80
, can be accomplished by quickly and fully opening, and then quickly closing, the purge gas valve
947
. This will allow a pulse of purge gas to flow from the purge gas reservoir
930
through the off-gas passageway and out of the off-gas opening
932
and into the chamber “IC.”
The pulse of purge gas released from the purge reservoir
930
can cause the liquid product “PR” to foam, especially in the case of a liquid product which contains a dissolved gas, such as in the case of beer which contains dissolved carbon dioxide. The snift valve
946
can be opened immediately after the pulse of purge gas is released into the container “GB” so as to allow the excess pressure within the container to equalize with the atmospheric pressure. Alternatively, the snift valve
946
can be open during release of the pulse of purge gas into the container “GB.” In either case, the preferable result is to enable the pulse of purge gas to escape from the chamber “IC” to the atmosphere “ATM” through the snift opening
141
.
At the completion of step S
70
, or alternatively at the completion of optional step S
80
, the filling head
910
can be removed from the fill position wherein the fill portion
120
, and the off gas portion
130
, are withdrawn from the chamber “IC” and whereupon the container “GB” can be capped or otherwise sealed. The above-described process can then be repeated continually to fill a succession of containers “GB.”
Turning now to
FIG. 6
, a schematic diagram is shown which depicts an apparatus
200
in accordance with a second embodiment of the instant invention. The apparatus
200
is similar to the apparatus
100
which is described above for FIG.
5
. That is, the apparatus
200
, shown in
FIG. 6
, is an apparatus for filling an internal chamber “IC” of a container “GB” with a liquid product “PR” as in the case of the apparatus
100
. The container “GB” has been described above for the apparatus
100
.
The apparatus
200
comprises a fill portion
220
which is configured to convey fluid substantially between a liquid product reservoir
915
and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the liquid product reservoir
915
have been discussed above for the apparatus
100
. The apparatus
200
also comprises an offgas portion
230
which is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap
920
. The configuration and operational aspects of the liquid trap
920
have been discussed above for the apparatus
100
. The apparatus
200
also comprises a snift portion
240
that is configured to convey substantially gaseous fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”
Preferably, the off-gas portion
230
of the apparatus
200
is also configured to convey fluid between the internal chamber “IC” of the container “GB” and a vacuum source
940
. The configuration and operational aspects of the vacuum source
940
have been discussed above for the apparatus
100
. Additionally, the off-gas portion
230
of the apparatus
200
is also preferably configured to convey fluid between a purge gas source
930
and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the purge gas source
930
have been discussed above for the apparatus
100
.
As is evident, the apparatus
200
can be configured so that the off-gas portion
230
is configured to convey purge gas from the purge gas source
930
to the internal chamber “IC” of the container “GB.” It is likewise evident that the apparatus
200
can be configured to that the off gas portion
230
is configured to convey gaseous material from the internal chamber “IC” of the container “GB” to the vacuum source
940
. It is evident also that this latter aspect of the apparatus
200
serves to differentiate the apparatus
200
from the apparatus
100
which is discussed above.
The fill portion
220
preferably defines a fill passageway
221
which terminates at a fill opening
922
. The fill opening
922
has been discussed above for the apparatus
100
. Preferably, the fill passageway
221
is a laminar passageway. The off-gas portion
230
preferably defines an off-gas passageway
231
which terminates at an offgas opening
932
which has been discussed above for the apparatus
100
. Likewise, the snift portion
240
preferably defines a snift passageway
241
which terminates at a snift opening
942
. The snift opening
942
has been discussed above for the apparatus
100
.
As is further evident from
FIG. 6
, the apparatus
200
can comprise other components such as a pump
912
, a pressure sensor
960
, a controller
950
, and at least one communication link
952
. The relative location, configuration, and operational aspects of these components has been discussed above for the apparatus
100
. The apparatus
200
can also comprise additional components such as at least one each of a fill valve
926
, an off-gas valve
936
, a purge valve
937
, a snift valve
946
, and a vacuum valve
947
. The relative location, configuration, and operational aspects of such valves have been discussed above for the apparatus
100
.
As is evident from a study of
FIGS. 5 and 6
, the configuration and operation of the apparatus
200
can be similar to that of the apparatus
100
which is described above with the exception that, in the case of the apparatus
200
, the vacuum source
940
is connected to the off-gas portion
230
rather than the snift portion
240
as in the case of the apparatus
100
.
Turning now to
FIG. 7
, a schematic diagram is shown which depicts an apparatus
300
in accordance with a third embodiment of the instant invention. The apparatus
300
is similar to the apparatus
100
and
200
which are described above for
FIGS. 5 and 6
respectively. That is, the apparatus
300
, shown in
FIG. 7
, is an apparatus for filling an internal chamber “IC” of a container “GB” with a liquid product “PR” as in the case of the apparatus
100
and
200
. The nature and configuration of the container “GB” has been described above for the apparatus
100
.
The apparatus
300
comprises a fill portion
320
which is configured to convey fluid substantially between a liquid product reservoir
915
and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the liquid product reservoir
915
have been discussed above for the apparatus
100
. The apparatus
300
also comprises an off-gas portion
330
which is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap
920
. The configuration and operational aspects of the liquid trap
920
have been discussed above for the apparatus
100
. The apparatus
300
also comprises a snift portion
340
that is configured to convey fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”
Preferably, the off-gas portion
330
of the apparatus
300
is also configured to convey substantially fluid between the internal chamber “IC” of the container “GB” and a vacuum source
940
. The configuration and operational aspects of the vacuum source
940
have been discussed above for the apparatus
100
. Also, preferably the snift portion
340
of the apparatus
300
is configured to convey fluid between a purge gas source
930
and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the purge gas source
930
have been discussed above for the apparatus
100
.
As is evident, the apparatus
300
can be configured so that the snift portion
340
is configured to convey purge gas from the purge gas source
930
to the internal chamber “IC” of the container “GB.” It is likewise evident that the apparatus
300
can be configured to that the off-gas portion
330
is configured to convey gaseous material from the internal chamber “IC” of the container “GB” to the vacuum source
940
. It is evident also that these aspects of the apparatus
300
serve to differentiate the apparatus
300
from both the apparatus
100
and the apparatus
200
which are discussed above.
The fill portion
320
preferably defines a fill passageway
321
which terminates at a fill opening
922
. The fill opening
922
has been discussed above for the apparatus
100
. Preferably, the fill passageway
321
is a laminar passageway. The off-gas portion
330
preferably defines an offgas passageway
331
which terminates at an off-gas opening
932
which has been discussed above for the apparatus
100
. Likewise, the snift portion
340
preferably defines a snift passageway
341
which terminates at a snift opening
942
. The snift opening
942
has been discussed above for the apparatus
100
.
As is further evident from a study of
FIG. 7
, the apparatus
300
can comprise other components such as a pump
912
, a pressure sensor
960
, a controller
950
, and at least one communication link
952
. The relative location, configuration, and operational aspects of these components have been discussed above for the apparatus
100
. The apparatus
300
can also comprise additional components such as at least one each of a fill valve
926
, an off-gas valve
936
, a purge valve
937
, a snift valve
946
, and a vacuum valve
947
. The relative location, configuration, and operational aspects of such valves have been discussed above for the apparatus
100
.
As is evident from a study of
FIGS. 5
,
6
, and
7
, the configuration and operation of the apparatus
300
can be nearly identical to that of the apparatus
100
which is described above with the exception that, in the case of the apparatus
300
, the relative respective locations of the vacuum source
940
and the purge gas source
930
are reversed. That is, in the case of the apparatus
300
, the purge gas source
930
can be connected to the snift portion
340
and the vacuum source
240
can be connected to the off-gas portion
330
. In comparison, in the case of the apparatus
100
, the purge gas source
930
can be connected to the off-gas portion
330
and the vacuum source
240
can be connected to the snift portion
340
.
Turning now to
FIG. 8
, a schematic diagram is shown which depicts an apparatus
400
in accordance with a fourth embodiment of the instant invention. The apparatus
400
is similar to the apparatus
100
,
200
, and
300
which are described above for
FIGS. 5
,
6
, and
7
respectively. That is, the apparatus
400
, shown in
FIG. 8
, is an apparatus for filling an internal chamber “IC” of a container “GB” with a liquid product “PR” as in the case of the apparatus
100
,
200
, and
300
. The nature and configuration of the container “GB” has been described above for the apparatus
100
.
The apparatus
400
comprises a fill portion
420
which is configured to convey fluid substantially between a liquid product reservoir
915
and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the liquid product reservoir
915
have been discussed above for the apparatus
100
. The apparatus
400
also comprises an off-gas portion
430
which is configured to convey fluid substantially between the internal chamber “IC” of the container “GB” and a liquid trap
920
. The configuration and operational aspects of the liquid trap
920
have been discussed above for the apparatus
100
. The apparatus
400
also comprises a snift portion
440
that is configured to convey fluid between the internal chamber “IC” of the container “GB” and the atmosphere “ATM.”
Preferably, the snift portion
440
of the apparatus
400
is also configured to convey fluid between the internal chamber “IC” of the container “GB” and a vacuum source
940
. The configuration and operational aspects of the vacuum source
940
have been discussed above for the apparatus
100
. Also, preferably the snift portion
440
of the apparatus
400
is further configured to convey fluid between a purge gas source
930
and the internal chamber “IC” of the container “GB.” The configuration and operational aspects of the purge gas source
930
have been discussed above for the apparatus
100
.
As is evident, the apparatus
400
can be configured so that the snift portion
440
is configured to convey purge gas from the purge gas source
930
to the internal chamber “IC” of the container “GB.” It is likewise evident that the apparatus
400
can be configured so that the snift portion
440
is also configured to convey gaseous material from the internal chamber “IC” of the container “GB” to the vacuum source
940
. It is evident also that these aspects of the apparatus
400
serve to differentiate the apparatus
400
from the apparatus
100
,
200
and
300
which are discussed above.
The fill portion
420
preferably defines a fill passageway
421
which terminates at a fill opening
922
. The fill opening
922
has been discussed above for the apparatus
100
. Preferably, the fill passageway
421
is a laminar passageway. The off-gas portion
430
preferably defines an off-gas passageway
431
which terminates at an off-gas opening
932
which has been discussed above for the apparatus
100
. Likewise, the snift portion
440
preferably defines a snift passageway
441
which terminates at a snift opening
942
. The snift opening
942
has been discussed above for the apparatus
100
.
As is further evident from a study of
FIG. 8
, the apparatus
400
can comprise other components such as a pump
912
, a pressure sensor
960
, a controller
950
, and at least one communication link
952
. The relative location, configuration, and operational aspects of these components have been discussed above for the apparatus
100
. The apparatus
300
can also comprise additional components such as at least one each of a fill valve
926
, an off-gas valve
936
, a purge valve
937
, a snift valve
946
, and a vacuum valve
947
. The relative location, configuration, and operational aspects of such valves have been discussed above for the apparatus
100
.
As is evident from a study of
FIGS. 5
, and
8
, the configuration and operation of the apparatus
400
can be nearly identical to that of the apparatus
100
which is described above with the exception that, in the case of the apparatus
400
, the relative respective locations of the vacuum source
940
and the purge gas source
930
are reversed from those in the case of the apparatus
100
. That is, in the case of the apparatus
400
, the purge gas source
930
can be connected to the snift portion
440
and the vacuum source
940
can also be connected to the snift portion
440
. In comparison, in the case of the apparatus
100
, the purge gas source
930
can be connected to the off-gas portion
130
and the vacuum source
240
can also be connected to the off-gas portion
140
.
In accordance with a fifth embodiment of the present invention, a method is disclosed for filling the internal chamber of a container with a liquid product. The method includes evacuating the internal chamber of the container and introducing liquid product into the container. The method can include sealing the container from the atmosphere during filling thereof. This can be accomplished, for example, by providing a filling head which is configured to contact the container in a manner which seals the container from the atmosphere. The container can be filled with purge gas after evacuation of the container and prior to filling thereof with liquid product. An off-gas passageway can be provided through which the purge gas can enter and exit the container.
If the container is filled with purge gas prior to filling, the flow of the purge gas out of the container can be regulated as the purge gas is displaced by incoming liquid product during filling of the container. The purge gas can be released from the container through the purge gas passageway. Alternatively, a snift passageway can be provided through which the purge gas can exit the container. Once the container is filled with liquid product, a pulse of purge gas can be released into the internal chamber of the container so as to cause foaming of the liquid product within the container. The pulse of purge gas can be released into the container through the off-gas passageway. Alternatively, the pulse of purge gas can be released into the container through the snift passageway. Likewise, the pulse of purge gas can be vented to the atmosphere through the snift passage, or in the alternative, can be vented to the atmosphere through the off-gas passage.
While the above invention has been described in language more or less specific as to structural and methodical features, it is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.
Claims
- 1. An apparatus for filling an internal chamber of a container with a liquid product, the apparatus comprising:a fill portion that is configured to convey fluid substantially between a product reservoir and the internal chamber of the container; an off-gas portion that is configured to convey fluid substantially between the internal chamber of the container and a liquid trap; and, a snift portion that is configured to convey fluid between the internal chamber of the container and the atmosphere.
- 2. The apparatus of claim 1, and wherein:the snift portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the off-gas portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
- 3. The apparatus of claim 1, and wherein:the off-gas portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the off-gas portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
- 4. The apparatus of claim 1, and wherein:the off-gas portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the snift portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
- 5. The apparatus of claim 1, and wherein:the snift portion is further configured to convey fluid between the internal chamber of the container and a vacuum source; and, the snift portion is further configured to convey fluid between a purge gas source and the internal chamber of the container.
- 6. The apparatus of claim 1, and wherein:the fill portion defines a fill passageway that terminates at a fill opening; the off-gas portion defines an off-gas passageway that terminates at an off-gas opening, wherein the off gas opening is above the fill opening; and, the snift portion defines a snift passageway which terminates at a snift opening, wherein the snift opening is above the off-gas opening.
- 7. The apparatus of claim 6, and wherein:the snift passageway is a substantially laminar passageway; and, the snift opening is a substantially capillary opening.
- 8. The apparatus of claim 6, and wherein the snift opening, the off-gas opening, and the fill opening are substantially concentric with one another.
- 9. An apparatus for filling an internal chamber of a container with a liquid product, the apparatus comprising:a filling head which is configured to move into and out of a filling position relative to the container; a filling portion which is at least partially supported by the filling head and which defines a fill passageway which is configured to convey fluid therein, wherein the fill passageway terminates at a fill opening that is configured to fluidly communicate with the internal chamber of the container, wherein the fill opening is within the internal chamber when the filling head is in the filling position; an off-gas portion which is at.least partially supported by the filling head and which defines an off-gas passageway which is configured to convey fluid therein, wherein the off-gas passageway terminates at an off-gas opening that is configured to fluidly communicate with the internal chamber of the container, wherein the off-gas opening is within the internal chamber when the filling head is in the filling position, and wherein the off-gas opening is above the fill opening; a snift portion which is at least partially supported by the filling head and which defines a snift passageway which is configured to convey fluid therein, wherein the snift passageway terminates at a snift opening that is configured to fluidly communicate with the internal chamber of the container; a fill valve which defines at least a portion of the fill passageway and which is configured to regulate the flow of fluid there through; an off-gas valve which defines at least a portion of the off-gas passageway and which is configured to regulate the flow of fluid there through; and, a snift valve which defines at least a portion of the snift passageway and which is configured to regulate the flow of fluid there through.
- 10. The apparatus of claim 9, and further comprising:a liquid product reservoir, wherein the fill portion is configured to convey liquid product from the reservoir to the internal chamber of the container; a liquid trap, wherein the off-gas portion is configured to convey liquid product from the internal cavity of the container to the liquid trap; an off-gas vent opening, wherein the off-gas portion is configured to convey gaseous material from the internal cavity of the container and out of the off-gas vent opening to the atmosphere; and, a snift vent opening, wherein the snift portion is configured to convey gaseous material from the internal cavity of the container and out of the snift vent opening to the atmosphere.
- 11. The apparatus of claim 10, and further comprising:a purge gas source, wherein the off-gas portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the snift portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
- 12. The apparatus of claim 10, and further comprising:a purge gas source, wherein the off-gas portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the off-gas portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
- 13. The apparatus of claim 10, and further comprising:a purge gas source, wherein the snift portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the off-gas portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
- 14. The apparatus of claim 10 and further comprising:a purge gas source, wherein the snift portion is configured to convey purge gas from the purge gas source to the internal cavity of the container; and, a vacuum source, wherein the snift portion is configured to convey gaseous material from the internal cavity of the container to the vacuum source.
US Referenced Citations (5)