The invention relates to container filling and in particular to filling glass bottles under pressure.
In container-filling machines that fill glass bottles under pressure, it is possible for a bottle to break by being filled. This causes shards of broken glass to be sprayed in all directions. To protect neighboring bottles from being broken and potentially initiating a catastrophic chain reaction, it is usual to have a shield around a filling position to intercept such shards before they can damage neighboring bottles.
The need for a shield is particularly important because the internal pressure in a bottle can be quite high. During hot filling of beverages having dissolved carbon dioxide, the pressure can reach beyond seven atmospheres. Should a bottle have a defect, it is quite likely to burst under such pressure.
A screening arrangement usually includes a partition plate that connects to a filling element. If the filling element is moved up or down to adjust to different bottle sizes, the partition plate will be either too long or too short. A disadvantage of this known technique, therefore, is that the shielding arrangement cannot effectively protect all bottle or container sizes.
An object of the present invention is to shield the containers securely during filling, regardless of their size.
In one aspect, the invention features a filling machine for pressure-filling containers. The filling machine comprises a rotating transport element that comprises receiving stations, each of which includes a filling element, a first lift, a shield, an adjuster, and a container receptacle for a container, the container receptacle being arranged beneath the filling element. The first lift vertically adjusts the filling element in a vertical direction to accommodate different container sizes. The shield, which is formed at the receiving station, is adjustable relative to the filling element and comprises a single-piece partition that defines at least a portion of a cylinder. During filling of the containers, the shield is in a protection position in which it at least partially surrounds the container. The adjuster adjusts the shield and the container receptacle relative to one another between the protection position and a release position. It does so by changing a position of the container receptacle relative to the shield in a region of a feeding-and-discharge device. The feeding-and-discharge device is arranged in a conveying region of the transport element for feeding the container to the transport element and for receiving a container that has been discharged from the rotating transport element. The adjuster comprises either a second lift or a rotation mechanism, the latter being one that rotates the container about a container axis thereof.
In some embodiments, the shielding device is adjustable relative to the filling element. In this way, the shielding arrangement is decoupled from the filling element. Accordingly, if the filling element is adjusted at the beginning of the filling to a new type of bottle, namely to its size, by the first lift, the shielding arrangement is no longer coupled to it.
Accordingly, within the framework of the adjustment of the filling apparatus, the screening arrangement can be adjusted to a new container size relative to the filling element and, as appropriate, to the container receptacle, e.g. adjusted vertically and/or rotated, in such a way that the shielding arrangement surrounds the container in the filling position, at least partially circumferentially, preferably fully, but on the other hand does not collide with other parts of the filling apparatus.
Preferably, the container in the filling apparatus is covered towards the outside, such that, in the event of a bottle shattering during the filling process, the resulting shards, which are flung radially outwards, are trapped and cannot cause injury to personnel. With a circular filling machine. Preferably, the partition plate is formed as at least partially circular in such a way that it shields the container, in particular the bottle, laterally so that shards do not strike adjacent containers.
Accordingly, the shielding arrangement can, for example, be suspended from an upper carrying element of the filling apparatus, and the filling element is adjusted vertically in such a way that the shielding arrangement, in the filling position of the container, i.e. when the mouth of the bottle is in tight contact at the filling organ of the filling element, projects downwards as far as the container receptacle. The pressing of the container against the filling organ is then put into effect by a lower lift of the container receptacle within the framework of every filling procedure.
The invention has a number of advantages. The partition plate, for example, is no longer coupled to the filling element. In this way, independently of this element, it is possible, within the framework of the adjustment of the filling apparatus, for an adjustment to be made to the container size. As a result, no size-adjustable shielding arrangement is required for the shielding of containers of different sizes, but the shielding arrangement, for example a partition plate, can be selected in a size which completely shields the largest containers which are to be filled.
The screening arrangement preferably relies on a single-piece partition plate. This is more hygienic than a multi-part partition plate. The end result is reduced manufacturing costs, cleaning costs, and is overall hygiene.
The screening arrangement and the container receptacle or filling element can be adjusted relative to one another by an adjustment mechanism. The adjustment mechanism is configured such as to change the relative position of the container receptacle/filling element and of the shielding arrangement from a protective position into a release position.
A release of the containers from the transport element can be carried out in this situation in that, in the region of the feed/discharge device, the relative position of the shielding arrangement and container receptacle/filling element is changed by the adjustment mechanism in such a way that the containers are released. Such a movement can be a lifting movement between the shielding arrangement and the container receptacle or a rotation movement of the shielding arrangement relative to the container receptacle.
During the entire filling process, the shielding arrangement or the partition plate of a receiving station respectively is then in a protection position in which it surrounds the container at least in such a way that other containers are not damaged in the event of the container bursting during the pressure filling process.
According to the invention, the shielding arrangement contains or is a partition plate in the form of a semi-circle or full circle, which surrounds the container at least to outside, partially or in full circumference. In this way, a shielding arrangement can be realized which is space-saving but also provides optimum shielding for the container and also provides effective security for the space surrounding the circular filling machine as well as for the bottles in relation to one another.
The expressions “semi-circular” or “circular” relate to the cross-section profile of the cylindrical partition plate. Semi-circular/circular should also be understood to include a polygonal structure.
In a first advantageous embodiment of the invention, the adjustment mechanism is formed as at least one second lift that changes the vertical distance interval between the container receptacle and the shielding arrangement. It is possible in this embodiment either to lift the shielding arrangement and to hold the container receptacle at the same height level or to hold the shielding arrangement at the same height level and to lower the container receptacle. It is also possible for the upwards movement of the shielding arrangement to be combined with the downwards movement of the container receptacle, as a result of which the travel paths of both the elements can be kept shorter.
The vertical movement of the shielding arrangement and/or of the container receptacle in the region of the feeding or discharge device enables the containers to be released from the shielding arrangement, and therefore transferred into the transport element or removed from it respectively.
In some embodiments, the adjustment mechanism is a rotation mechanism that rotates the shielding arrangement, especially when it is configured as a semi-circular partition plate, about a vertical axis above the center of the container receptacle. The partition plates rotate in the filling region into a protection position, while in the region of the feed/discharge device they are rotated into a release position.
In some embodiments, the adjustment mechanism includes a second lift that includes an actuating cylinder to change the relative position of the container receptacle and of the shielding arrangement. In other embodiments, the lift includes a linear drive.
It is preferable, if the adjustment mechanism is configured as a second lift and for the shielding arrangement and/or the container receptacle to be conveyed at a vertical guide such that they can be easily moved in relation to one another by the at least one second lift.
In an advantageous embodiment of the invention, the second lift is coupled to a return gas tube, which is adjustable independently of the filling element, in order to cause the simultaneous vertical movement of this element. In this way, fewer components are required in order to adjust the different elements of the filling apparatus, since the return gas tube and the shielding arrangement can be actuated by a common lift.
The lifts of the filling apparatus can in particular be configured as hydraulic or pneumatic actuating cylinders or as linear drives. Such drives are reliable and economical.
The invention likewise relates to a method for the filling of containers in a filling apparatus with a moved transport element, in particular a revolving transport element of a circular filling machine. It may also relate, however, to a linear transport element with a corresponding conveying mechanism, e.g. a circulating conveyor element. The transport element has receiving stations with container receptacles for the containers and arranged in the conveying region of the transport element is at least one feed/discharge device for the feed and discharge of the containers into/out of the transport element. Such a feed/device is formed preferably from a feed star and a discharge star.
Each container receptacle, e.g. a setting plate, is arranged in a receiving station beneath an associated filling element, wherein the filling element is adjustable vertically in order to adapt to containers of different sizes by a first lift. Each receiving station comprises at least one shielding arrangement, as a rule at least one partition plate, which during the filling at least partially surrounds the container in a protection position. According to the invention, in order to adapt the filling apparatus to a new container type of a different size the position of the shielding arrangement relative to the filling element. The relative position of the shielding arrangement to the filling element is therefore adjustable in such a way that, when the container is in contact at the filling organ of the filling element, the shielding arrangement completely covers the container, e.g. extends downwards as far as the container receptacle.
Preferably, the relative position between the shielding arrangement and container receptacle is moved by an adjustment mechanism, in particular in the region of the feed and discharge device, between the protection position and a release position. With regard to the advantages of this method, reference is made to the description of the filling apparatus according to the invention.
Advantageously, the shielding arrangement and the container receptacle are moved vertically and/or rotated relative to one another between the protection position and the release position by the adjustment mechanism. By both types of movement, a container can be brought from the protection position of the shielding arrangement or of the partition plate respectively into its release position, such that, in the region of the feed/discharge device, it can be transferred into the transport element or removed from it. The method is advantageously carried out in connection with a filling apparatus of the type referred to heretofore.
Embodiments further include combinations of the foregoing features.
The invention makes particularly practical sense for use with glass bottles which, in the context of pressure filling with CO2, could shatter due to material defects or thermal stresses, wherein the shards could potentially lead to a shattering or breaking of the adjacent bottles. Due to the configuration according to the invention of the filling apparatus this is effectively eliminated, and specifically for all sizes of bottles.
The following terms are used in the application as synonyms: Filling apparatus—filling machine—circular filling machine; adjustment mechanism—second lift—rotation mechanism; shielding arrangement—partition plate; container—bottle—glass bottle; transport element—circulating transport element; runner—guide roller; return gas tube—trinox tube.
The invention is described hereinafter by way of examples, on the basis of the schematic drawings. These show:
Referring now to
The rotating frame 17 forms a transport element 11 that rotates about a central axis z. This transport element 11 comprises, at its circumference, receiving stations 12 for the glass bottles 14. Each receiving station 12 has an associated filling element 16 and a container receptacle 18, an example of which is a receptacle plate. Each receiving station 12 also has a partition 22 suspended on an upper carrier element 19 of the circular filling machine. The partition 22 is a plate that functions as an associated shielding arrangement.
Each filling element 16 has a filling organ through which filling material passes as it enters the bottle during the filling process.
The filling machine includes a lower lift 20 and an upper lift 24.
The lower lift 20 raises or lowers the bottle 14 to press its mouth tightly against the filling organ during the filling process. It does so by adjusting the container receptacle 18. This forms the adjustment mechanism for a protection and release position of the partition 22. A suitable embodiment of the lower lift 20 is a hydraulic or pneumatic actuating cylinder or electrical spindle drive.
The upper lift 24 vertically adjusts the filling element 16 to accommodate different container sizes. A suitable example of an upper lift 24 is a hydraulic or pneumatic cylinder. This upper lift 24 presses the filling element 16, and in particular, the filling organ, tightly against the bottle's mouth.
In its protecting position, the partition 22 completely surrounds the bottle 14 as far downwards as the container receptacle 18, as shown in region “a.” Filling takes place while the partition 22 is in this position.
Referring now to
To enable a bottle 14 to be loaded onto or removed from the transport device 11, the container receptacle 18 is lowered into the released position so that the bottles can be released from the partition 22. This takes place at region “b” in
Referring back to
As a result of the foregoing, the partition 22 protects neighboring bottles from damage that would result from a bursting bottle. It does so regardless of the bottle's size. All that is required is that the lifting action of the lower lift 20 be adjusted differently for two bottles types 14, 14a independently of the upper lift 24, which is for the filling elements 16. This permits the filling machine 10 to accommodate different bottle sizes 14, 14a without the partitions 22 having to be converted to accommodate those different bottle sizes. It also avoids the hygiene problems that arise when using multipart adjustable partition elements.
The right side of
The left side of
The partitions 22 extend along an angular range between 240° and 360° on the filling machine 10. In the illustrated embodiment, the partitions 22 are semicircular in cross section. As such, they shield the portion of the container's wall that faces radially outward.
In the transfer sector “b” between the delivery star 60 and the discharge star 62, the partitions 22 are completely in the release position. In the intermediate sectors “c,” the partitions 22 moved relative to one another between the protection position and the release position, as can be seen in
The filling machine 10 features an upper lift 31 that includes a fixed ramp 34. In this embodiment, each partition 22 includes a runners or a guide roller 32 that rolls along the fixed ramp 34 in the region of the feed-and-discharge device 23.
In the embodiment of
Like
In
The first actuating cylinder 40 lifts and lowers the second actuating cylinder 42. This second actuating cylinder 42 is held at the actuating piston 43 and couples to the partition 22b.
A helical spring 47 provides tension to hold a return gas tube's gas-tube holder 44 at the actuating piston 43. An upper first stop 41 and a lower first stop 45 bear against corresponding upper and lower ends of the helical spring 47. These limit its extension and compression. The partition 22 is secured to the lower end of the actuating piston 43.
A lower second stop 51 at the first actuating cylinder 40 limits the holding element's downward travel. The lower second stop's height depends on the first actuating cylinder's actuating height. As a result of interaction between the gas-tube holder 44 and the lower second stop 51, the lower second stop 51 also determines the maximum immersion depth of a return gas tube 46 into the bottle 14.
Before the lower lift 49 presses the bottle 14 against the filling element 16, the first and/or second actuating cylinder 40, 42 are actuated to avoid inserting the return gas tube 46 into the bottle 14 until after the bottle 14 has been sealed against the filling organ 59. Once this seal has formed, the first and second cylinders 40, 42 insert the return gas tube 46 into the container 14 to a depth that is appropriate for the desired filling height.
As a result of the foregoing operation, the lower lift 49 does not have to lift the bottle 14 with a stroke that exceeds the return gas tube's immersion length. The lower lift 49 thus presses the container 14 at the filling element's filling organ 59 with only a short stroke. In some cases, the short stroke is between ten and twenty-five millimeters. The first and second actuating cylinders 40, 42 thus form an adjusting mechanism that moves the partition 22b vertically upwards and downwards, independently of the actuation of the lower lift 49.
The first and second actuating cylinders 40, 42 move both the partition 22b and the return gas tube 46. The lower first stop 45 and the lower second stop 51 at the lower end of the first actuating cylinder 40 cooperate to limit the immersion depth of the return gas pipe 46 into the bottle 14.
The actuating piston 43 moves the partition 22b further downwards, against the force of the helical spring 47, as far as the position shown in for the right-hand container 14 in
The two left-hand containers 14 in
The two right-hand container 14 in
In both the configurations shown on the left and right sides of
As was the case in
The structural part 50 supports a first actuating cylinder 52 that moves a second actuating cylinder 52 up or down. A lower end of the second actuating cylinder 54 connects to an actuating piston 55. The lower end of the actuating piston 56 forms a carrier 56.
The carrier 56 holds the return gas tube 46. It also holds a vertical brace 57 that connects it to the partition 22c. Thus, unlike the embodiment shown in
In the embodiment of
In the embodiment of
Number | Date | Country | Kind |
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10 2018 100 353.6 | Jan 2018 | DE | national |
This is the national stage of international application PCT/EP2018/081505, filed on Nov. 16, 2018, which claims the benefit of the Jan. 9, 2018 priority date of German application DE 102018100353.6, the contents of which are herein incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/081505 | 11/16/2018 | WO | 00 |