The invention relates to a closable filling device for the filling of bulk materials from flexible bulk material containers, in particular a filling mandrel.
A flexible bulk material container is a large sack made of fabric or woven plastics, which is known by the term big bag. To quickly completely empty the big bag, it is normally lifted, and its base surface is cut with a knife. To be able to meter the emptying, filling devices in the form of a mandrel are known, which pierce the woven plastics from below with their tip, such that the tip penetrates the bulk material. The bulk material can be emptied from the flexible bulk material container into the filling device through openings, wherein the filling device comprises a closing mechanism to enable the emptying to be started and stopped.
FR2895728A3 discloses a filling device in the form of a filling mandrel for big bags. The filling mandrel has a cylindrical hollow body, at the upper end of which a number of struts merge into a tip. At a distance from the struts, the filling mandrel features barbs, which protrude from the cylindrical hollow body. Above the barbs, the cylindrical hollow body features openings. At the lower end, the cylindrical hollow body features a closure, which is formed from two discs one on top of the other, wherein the upper plate is firmly connected to the cylindrical hollow body and features a central opening and the lower plate is designed as a complete plate and is pivotably fixed to the upper plate by means of a threaded bolt. The filling mandrel pierces the big bag by the tip, until the barbs penetrate the big bag. Then the filling mandrel is retracted slightly, such that the barbs rest against the fabric of the big bag from the inside. Bulk materials can now penetrate the cylindrical hollow body between the struts and through the openings above the barbs. By pivoting the lower plate about the threaded bolt, the closure is opened, and the bulk material descends through the cylindrical hollow body. Both discs are provided with handles in order to enable the pivoting motion to be performed by hand.
The mounting of the lower plate on the threaded bolt is disadvantageous, as the nut or the head of the threaded bolt projects downwards from the lower plate and consequently the filling mandrel does not sit flush on the ground. In addition, it is disadvantageous that, when the closure is closed, the lower plate is only held on the threaded bolt and consequently the weight force of the bulk material exerts a strong momentum on the disc, whereby the plate end opposite the threaded bolt is pressed downwards, which results in a considerable strain on or even deformation of the lower disc. Alternatively, the known closures are not sufficiently sealed due to the inadequate support in the case of fine bulk materials such as sand or salt.
EP 2937291 A1 discloses an extension of the device of FR 2895728 A3 to include a filling nozzle, which can be screwed to the upper plate from below as necessary, when the filling mandrel has already pierced. Otherwise, the devices are identical, although neither the filling mandrel nor the filling nozzle features a satisfactory base.
In practice, the aforementioned devices are used by placing them with the lower plate of the closure on the ground and lowering the flexible bulk material container or big bag from above onto the filling mandrel. The protruding bolts mean no level position is provided. By lowering the big bag, strong forces are exerted on the filling mandrel, which can lead to one of the handles, usually that of the upper disc, breaking off. In addition, there is the problem that when lifting the big bag including the mandrel the lower plate can be pushed downwards away from the upper disc, such that bulk material can unintentionally escape, or adverse high momentums can be effected on the bolt and the lower disc, which can lead to damage. In addition, full or partially emptied flexible bulk material containers or big bags are often placed on the ground with the filling devices still inserted, wherein the known filling devices are only moderately suitable for this and whereby increased damage can occur. This is also the case with the known filling devices of reusable big bags or flexible reusable bulk material containers.
The object of the invention is to improve filling devices for flexible bulk material containers, such that the aforementioned damage is avoided.
To achieve the object, a filling device is proposed for the filling of material from a flexible bulk material container, which device features a hollow body having an upper and a lower opening surface, wherein the upper end of the hollow body protrudes into the interior of the flexible bulk material container, such that material can exit the flexible bulk material container and penetrate said hollow body through the upper opening surface thereof, wherein at the lower end of the hollow body a closure is provided featuring an upper plate and a lower plate lying flatly against each other, wherein the upper plate connects to the lower opening surface of the hollow body and the upper plate itself has an opening in the extension of the lower opening surface of the hollow body and wherein the lower plate is fixed by a bolt to the upper plate and the lower plate can be pivoted about the axis of this bolt, between a first position, in which it completely closes the opening of the upper disc, and a second position, in which the opening of the upper plate is at least partially opened, wherein the lower plate features a structure, which forms at least a part of the base of the filling device, wherein the bolt or its head or the nut of the bolt does not protrude downwards from the base.
A preferred improvement according to the invention is that at least one of the handles is fixed pivotably to the respective disc, such that this can be folded away in the upwards direction. Should an excessive momentum be exerted on the handle when lowering the flexible bulk material container, said handle folds upwards before damage can occur.
The upper plate preferably has an at least approximately square perimeter, wherein, in the closed state of the filling device, the lower plate covers at least the lower opening surface of the upper plate and the corner regions of its at least approximately square perimeter and the lower plate is provided, at least in these corner regions, with the structure which forms the base and/or four support legs of the filling device.
It is preferably proposed that the lower plate and the upper plate of the filling device be provided with a structure, such that both discs form a shared lower surface on which the filling device stands, wherein the head or the nut of the bolt of the pivoting mechanism does not protrude beyond this shared lower surface of the upper and lower plate and the upper plate or its handle has at least one locking projection positioned at a distance from the contact surface with the lower disc, wherein the lower plate is held in the closed state between this locking projection and the contact surface.
At least two locking projections are preferably provided, which hold the lower plate to the upper plate in the closed state. These locking projections preferably each have an angle of at least 90° to 135° to each other and to the bolt (e.g. an angle of 120° in each case or one of 90° and two of 135°), relating to the centre point of the opening of the hollow body, such that the lower plate is held in the closed position at three separated points distributed over the circumference of the opening.
A handle is preferably attached respectively to the upper plate and the lower disc, said handles each extending approximately horizontally from the respective disc, wherein the lower surface of each handle does not protrude downwards beyond the base of the filling device.
The measure according to the invention of fixing at least one of the levers or handles pivotably to the respective disc, such that it can be folded away in the upwards direction, can also be implemented independently of the other improvements according to the invention, such that the filling device known from prior art is only improved by at least one folding handle. In this case, the above-described first solution according to the invention of the improved base can naturally also be provided in order to further improve the filling device.
The invention is illustrated on the basis of drawings:
To make the lower opening of the hollow body 2 or of the upper plate 4 closable, a pivotable lower plate 5 is provided. The upper plate 4 is provided with a handle 6 and the lower plate 5 is provided with a handle 7, which are preferably diametrically opposed in the closed state of the closure. The upper plate 4 and the lower plate 5 each comprise a hole, through which the bolt 8 passes, wherein the bolt 8 is pivotably held in at least one of these holes. The lower plate 5 can be pivoted about the axis of the bolt 8, in order to open the opening of the hollow body 2 downwardly, as can be seen in
Between the struts 3 and the upper plate 4, the hollow body 2 has outer barbs 9, which consist of resilient material, such that said barbs are pressed downwards onto the hollow body 2 during piercing through the fabric of the big bag so as to not enlarge the opening in the fabric. If the barbs 9 move completely through the fabric, they return to their starting position and splay out against the inner side of the fabric when retracting. Slightly above the barbs 9, openings 10 are present in the lateral surface of the hollow body 2, in order to facilitate virtually complete emptying of the big bag. Alternatively, it would also be possible to attach the barbs 9 further up on the hollow body 2, in order to forego the openings 10, as can be seen in the alternative embodiment of
The fundamental improvement according to the invention relates to the closure or the base surface of the filling mandrel 1. According to the invention, the upper plate 4 should be provided with a structure 11 which forms a part of the base of the filling mandrel 1. Likewise, according to the invention the lower plate 5 should be provided with a structure 12 which also forms a part of the base of the filling mandrel 1. The head of the bolt 8 projects maximally as far as to the base and is preferably received in a groove of the structure 12. As can be seen particularly clearly in
According to the invention, the closure has a locking projection 13, which is part of the upper plate 4, or is fixed to the same. The locking projection 13 is attached such as to hold the lower plate 5 against the upper plate 4 when the closure is closed. The locking projection 13 has a plate-shaped segment for this purpose, the upper surface of which is separate to the upper plate 4 and the lower surface of which is preferably coplanar with the base or the structure 11. When closing, the lower plate 5 reaches with its edge region into the gap between the locking projection 13 and the upper plate 4 and preferably has in this edge region a chamfer 16 or rounding. The locking projection 13 is preferably located, in relation to the lower opening of the hollow body 2, approximately diametrically opposite the bolt 8. In the case that the upper plate 4 has two locking projections 13, these preferably form, in relation to the lower opening of the hollow body 2, an angle of about 120° respectively to each other and to the bolt 8. In the depicted embodiments of
As the lower plate 5 is held against the upper panel 4 at three points, consisting of the bolt 8, the locking projection 13 and the locking projection 14 (or a second locking projection 13), in the closed state, stable and reliable closure of the filling mandrel 1 is produced.
A further improvement according to the invention is that at least one of the handles 6, 7, preferably the handle 6, should be fixed in a folding manner. As shown, the handle 6 is pivotably fixed by means of a bolt 15 between two parallel lugs in the transition region between the upper plate 4 and the hollow body 2. The handle 6 can rest on the upper plate 4 in the lower position and be upwardly pivotable against the weight force or against a spring force, for example a hinge spring. The handle 6 can alternatively be engaged in the lower position and pressed upwardly out of this position with some resistance. The folding mechanism prevents the handle 6 from breaking upon exertion of excessive strain.
The handle 7 can be fixed accordingly to the lower plate 5. However, preferably the handle 7 and the lower plate 5 are produced as monolithic plastics bodies using the injection moulding procedure.
The upper and lower discs 4, 5 are preferably provided with the respective structure 11, 12 during the injection moulding procedure. Less preferably, the structure 11, 12, particularly the structure 11, can be retrospectively attached, for example screwed, nailed, riveted or bonded to the plate 4, 5 in the form of a number of feet. A foot can for example be secured by the bolt 8 to the lower plate 5, or can be part of the head of the bolt 8. As can be seen in
The claimed technical features according to the invention of the described embodiments can be combined in any manner as part of the activities of a person skilled in the art. The claimed scope of protection is based solely on the combination of features defined in the independent claim.
To make the lower opening of the hollow body 2 or of the upper plate 4 closable, a pivotable lower plate 5 is provided. The upper plate 4 is provided with a handle 6 and the lower plate 5 is provided with a handle 7, which are preferably diametrically opposed in the closed state of the closure. The upper plate 4 and the lower plate 5 each comprise a hole, through which the bolt 8 passes, wherein the bolt 8 is pivotably held in at least one of these holes. The lower plate 5 can be pivoted about the axis of the bolt 8, in order to open the opening of the hollow body 2 downwardly, as can be seen in
The fundamental improvement according to the invention relates to the closure or the base surface of the filling mandrel 1. According to the invention, the lower plate 5 should be provided with a structure 12 which forms at least a part of the base of the filling mandrel 1. The head of the bolt 8 projects maximally as far as to the base and is preferably received in a groove of the structure 12. As can be seen particularly clearly in
As can be seen in
By means of the structure 12 extending around the periphery, the stiffness or the bending resistance of the lower plate 5 is increased, such that any deflection of the lower plate 5 is prevented.
In
The connection of a reusable bulk material container 18 to the filling device according to the invention is illustrated in
To empty the reusable bulk material container 18, the band 19 is opened and the bulk material escapes through the open end.
The filling device according to the invention can be used to empty the content of the reusable bulk material container 18 in a metered way. For this purpose, with the reusable bulk material container 18 still closed, the hollow body 2 is inserted beneath the band 19 into the open end, whereby said end is fixed outside on the hollow body 2, preferably by a pipe clamp or a clamping ring 20, which is shown as dotted in
If the clamping ring 20 is closed, this fixes the fabric of the open end of the reusable bulk material container 18 against the hollow body 2 from the outside, wherein the projection 17 prevents the clamping ring 20 from slipping from the hollow body 2. In this state, the band 19 can be detached, such that the bulk material of the opened reusable bulk material container 18 (shown as dotted) passes through the hollow body 2 to the lower plate 5 and rests against said plate. By pivoting the lower plate 5 about the bolt 8, the filling device according to the invention can be opened and material can be removed in a metered manner from the reusable bulk material container 18. An advantage compared to known transportable manual metering devices for removal of material from a reusable bulk material container 18 is that the filling device according to the invention has improved stability and preferably at least one foldable handle 6, such that a full or partially emptied reusable bulk material container 18 together with the filling device according to the invention can be set on the ground without risking any damage to the filling device. This is particularly advantageous for agricultural operations, as the reusable bulk material container 18, for example big bags, are normally lifted with a forklift truck or front loader, wherein after setting down the big bag together with the filling device according to the invention the forklift truck or front loader is immediately available for other tasks. Complex removal of the metering devices from full or partially emptied big bags can be omitted in this way.
Number | Date | Country | Kind |
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A 50617/2016 | Jul 2016 | AT | national |
A 50155/2017 | Feb 2017 | AT | national |
This application is a national phase application of PCT Application No. PCT/AT2017/060173, filed Jul. 11, 2017, entitled “FILLING DEVICE”, which claims priority to Austrian Patent Application No. A 50155/2017, dated Feb. 27, 2017, and Austrian Patent Application No. A 50617/2016, dated Jul. 12, 20167, all of which are incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/AT2017/060173 | 7/11/2017 | WO | 00 |