The present invention relates to gas turbine engines and, more particularly, to cooling a combustor liner in a gas turbine engine.
In turbine engines, compressed air discharged from a compressor section and fuel introduced from a source of fuel are mixed together and burned in a combustion section, creating combustion products defining hot combustion gases. The combustion gases are directed through a hot gas path in a turbine section, where they expand to provide rotation of a turbine rotor. The turbine rotor is linked to a shaft to power the compressor section and may be linked to an electric generator to produce electricity in the generator.
One or more conduits such as combustor liners are typically used for conveying the combustion gases from one or more combustor assemblies located in the combustion section to the turbine section. Due to the high temperature of the combustion gases, the combustor liner typically requires cooling during operation of the engine to avoid overheating. Prior art solutions for cooling include supplying a cooling fluid, such as air that is bled off from the compressor section, onto an outer surface of the combustor liner to provide direct convection cooling. An impingement member or impingement sleeve may be provided about the outer surface of the liner, wherein the cooling fluid may flow through small holes formed in the impingement member before being introduced onto the outer surface of the liner. Other prior art solutions inject a small amount of cooling fluid along an inner surface of the liner to provide film cooling to the inner surface.
Damping devices such as resonator boxes may be used to suppress or absorb acoustic energy generated during engine operation. Conventional configurations utilize a combustor liner with acoustic metering holes arranged in a uniform, evenly spaced pattern that equalizes the axial and circumferential distance between each hole. For example, metering holes organized in a rectangular and or axially staggered rectangular pattern can provide an acoustic path between an interior of the resonator boxes and a combustion chamber surrounded by the combustor liner, as well as provide a path for cooling air to cool the combustor liner in an area of the resonator boxes.
In accordance with one aspect of the invention, the present disclosure provides a gas turbine combustor liner comprising an outer surface and an inner surface, a plurality of film cooling holes through a thickness of the gas turbine combustor liner, and a plurality of resonator boxes affixed to the outer surface of the gas turbine combustor liner. The outer surface of the gas turbine combustor liner is exposed to a cooling airflow and the inner surface is exposed to hot combustion gases. The film cooling holes extend circumferentially around the gas turbine combustor liner and comprise a first set of holes having a first axial row spacing X and being defined by a first plurality of rows of holes extending in a circumferential direction and a second set of holes having a second axial row spacing X′ and being defined by a second plurality of rows of holes extending in a circumferential direction. The second set of holes is formed in the gas turbine combustor liner in a downstream direction relative to the first set of holes. The second axial row spacing X′ is greater than the first axial row spacing X.
In accordance with other aspects, an axis of the film cooling holes may be substantially perpendicular to the outer surface and the inner surface of the gas turbine combustor liner. In accordance with additional aspects, a dimensionless first axial row spacing, X0=X/d, of the first set of holes may be greater than or equal to about 3 and less than 10, where d is the diameter of the holes, and a dimensionless second axial row spacing, X0′=X′/d, of the second set of holes may be between about 3 and 10. In accordance with another aspect, each of the resonator boxes may extend axially over at least a portion of each of the first set of holes and the second set of holes.
In accordance with a further aspect, the resonator boxes may further comprise a plurality of impingement holes configured to introduce at least a portion of the cooling airflow into the resonator boxes. In a particular aspect, the resonator boxes may further comprise an upstream wall and a downstream wall, in which an upstream wall height may be less than a downstream wall height. In accordance with additional aspects, the resonator boxes may be affixed to a location of the gas turbine combustor liner wherein a flow temperature of the hot combustion gases is increasing in a downstream direction. In accordance with yet further aspects, the first set of holes may further comprise a first circumferential hole spacing and the second set of holes may further comprise a second circumferential hole spacing, with the first circumferential hole spacing being different than the second circumferential hole spacing.
In accordance with another aspect of the invention, the present disclosure provides a turbine engine assembly comprising a turbine engine having a compressor section, a combustor comprising a combustor liner, and a turbine section, and a plurality of resonator boxes affixed to and located circumferentially about an outer surface of the combustor liner. The combustor liner comprises a plurality of film cooling holes extending circumferentially around the combustor liner and extending through a thickness of the combustor liner. The film cooling holes comprise a first set of holes having a first axial row spacing X and a second set of holes having a second axial row spacing X′. The first set of holes and the second set of holes are each defined by a plurality of rows of holes extending in a circumferential direction, with the second set of holes being located in a downstream direction relative to the first set of holes. The second axial row spacing X′ is greater than the first axial row spacing X. Each of the resonator boxes extend axially over at least a portion of each of the first set of holes and the second set of holes. The resonator boxes further comprise a plurality of impingement holes configured to introduce a cooling airflow into the resonator boxes.
In accordance with one aspect, the impingement holes may be offset from the film cooling holes. In accordance with a further aspect, an interior of each resonator box may be in fluid communication with an interior of the combustor. In a particular aspect, the resonator boxes may further comprise an upstream wall and a downstream wall, in which an upstream wall height may be less than a downstream wall height.
In accordance with a further aspect of the invention, the present disclosure provides methods for providing film cooling to a combustor liner. In one aspect, the method comprises the steps of: providing a combustor liner comprising a plurality of film cooling holes through a thickness of the combustor liner and a plurality of resonator boxes affixed to and enclosing a portion of an outer surface of the combustor liner; supplying cooling air to the combustor liner in which at least a portion of the cooling air enters a plurality of impingement holes in each resonator box; and flowing the cooling air from the resonator boxes to an interior of the combustor liner such that an airflow through the combustor liner is greatest at an upstream end of the resonator boxes. The resonator boxes extend axially over a portion of the film cooling holes, and entry of the cooling air into the impingement holes in each resonator provides impingement cooling of the portion of the outer surface of the combustor liner enclosed by the resonator boxes.
In accordance with another aspect, the method may further comprise providing a film cooling boundary layer of maximum thickness at the upstream end of the resonator boxes and maintaining the film cooling boundary layer at a substantially constant thickness in a direction downstream from the upstream end of the resonator boxes.
In accordance with other aspects, the method may further comprise providing greater impingement cooling of the combustor liner at the upstream end of the resonator boxes as compared to the downstream end. In a particular aspect, the resonator boxes may further comprise an upstream wall and a downstream wall and providing greater impingement cooling of the combustor liner may comprise forming the resonator boxes such that an upstream wall height is less than a downstream wall height.
In accordance with further aspects, the method may further comprise locating the resonator boxes on the combustor liner such that a flow temperature of hot combustion gases in the interior of the combustor liner is increasing in an upstream to downstream direction along an axial length of the resonator boxes.
In accordance with yet another aspect of the method, the film cooling holes may further comprise a first set of holes having a first axial row spacing X and a second set of holes having a second axial row spacing X′. Each of the first set of holes and the second set of holes is defined by a plurality of rows of holes extending in a circumferential direction, and the second set of holes is formed in the gas turbine combustor liner in a downstream direction relative to the first set of holes. The second axial row spacing X′ is greater than the first axial row spacing X. Each of the resonator boxes extend axially over at least a portion of each of the first set of holes and the second set of holes.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
In the following detailed description of the preferred embodiment, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, a specific preferred embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
In
Referring to
The resonator structure 30 comprises a plurality of resonator boxes 32a, 32b that are affixed to the outer surface of the combustor liner 34 at a downstream end 42. The resonator boxes 32a, 32b may be distributed circumferentially about the outer surface 38 of the combustor liner 34 and as shown in
As shown in
In some embodiments, the resonator box 32a may comprise a substantially symmetrical axial cross-sectional shape as shown, for example, in
As shown in
Referring to
Referring to
Referring to
In some embodiments, the resonator boxes 32a, 32b may be located toward a downstream end of the main combustion zone 35 of the combustor 14. In other embodiments such as those shown in
As shown for example, in
As described herein, a tighter axial row spacing at the upstream end of the film cooled section may be paired with a resonator box comprising an asymmetrical cross-sectional shape to achieve improved cooling of the combustor liner and increased film effectiveness. For example, in axially asymmetric embodiments such as the resonator box 32c depicted in
In further embodiments (not shown), a combustor liner comprising a first and a second set of holes may further comprise one or more additional sets of film cooling holes. These additional sets of film cooling holes may be located downstream of the second set of holes and may comprise an additional axial row spacing X″ (not shown). In other embodiments of the invention (also not shown), the circumferential hole spacing Y may be varied in one or more rows of holes or in one or more areas of the film cooled section to provide additional cooling for localized areas. The rate of heat buildup and dissipation along the combustor liner will determine the circumferential hole spacing Y, as well as the axial row spacing X″ of the additional set(s) of film cooling holes, both of which may be increased or decreased relative to the spacing of the first and second sets of holes as needed to achieve the desired amount of film cooling airflow. In some embodiments, the additional axial row spacing X″ is greater than the axial row spacing X′ of the second set of holes. For example, some embodiments may comprise additional sets of film cooling holes in which the additional row spacing X″ becomes progressively larger in an upstream to downstream direction. In other embodiments, the additional row spacing X″ may be less than the axial row spacing of the second set of holes X′.
As seen in both graphs, each sequential row of film cooling holes 44 achieves a decrease in TF, followed by a gradual increase in TF downstream of each row of holes before reaching an equilibrium temperature TE. The effectiveness of the film cooling in the graph shown in
The present invention further includes methods for providing film cooling to a combustor liner and for improving film effectiveness. For illustration purposes, reference is made herein to the components of
In the next step, a cooling airflow is supplied to the combustor liner 34. At least a portion of the cooling airflow comprises an impingement cooling airflow CI that enters the resonator boxes 32a, 32b via the impingement holes 50, providing impingement cooling of the combustor liner 34 as seen in
In some embodiments of the method, greater impingement cooling of the combustor liner may be provided at the upstream end of the resonator boxes as compared to the downstream end. This increased amount of impingement cooling may be achieved, for example, by providing a resonator box comprising an asymmetrical cross-sectional shape in an axial direction with respect to the central axis CA of the combustor liner (see, for example,
In other embodiments of the method, the resonator boxes may be located on the combustor liner at an axial location where a flow temperature of the hot combustion gases in the interior of the combustor liner may be increasing in an upstream to downstream direction along an axial length of the resonator boxes.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
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WO2016/032434 | 3/3/2016 | WO | A |
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