The present invention relates to a film supplying device in a horizontal package making and filling machine, which includes a pair of rolls for drawing a film from a film roll.
A horizontal package making and filling machine has been widely put to practical use that, while feeding a belt-like film (hereinafter referred to as film), overlaps widthwise both end edges of the film with each other to form a tubular shape, and applies a longitudinal seal to the overlapped part along the feeding direction of the tubular film, and applies lateral seals to the film at the front and rear of articles, filled in the tubular film at predetermined intervals, along a direction crossing the feeding direction of the tubular film. A known way of this horizontal package making and filling machine includes a feed roll composed of a drive roll and a driven roll, which is provided in a film feed course between the film roll and a package former, and draws a film from the film roll by way of the feed roll (for example, refer to Patent Document 1).
The feed roll disclosed in Patent Document 1 is configured to support both ends of each roll by a frame in order to keep the rolls parallel to each other, so that the force received by the film from the feed roll becomes uniform in the width direction of the films to prevent deviation of the film. For a preparatory operation for packaging in the horizontal package making and filling machine, an operator winds the film drawn from the film roll on various rolls along a predetermined course, and then sets the film to the package former. For this setting operation, the film supplying device provided with the feed roll includes an open-and-close mechanism provided between the drive roll and the driven roll to separate the rolls from each other so as to pass the film therebetween.
As the open-and-close mechanism, an eccentric mechanism is adopted in which a shaft on which a driven roll is rotatably supported is rotatably provided on both frames via an eccentric holder to which the shaft is eccentrically connected, and an operation lever provided on the eccentric holder is turned to eccentrically move the shaft to thereby separate the driven roll from the drive roll. The film setting operation is carried out by the operator by separating both rolls to pass the leading end of the film through openings (holes) formed by both rolls and both frames, and then setting the film on a guide roll, a package former, or the like provided downstream of the openings in the film feed course.
In such a film setting operation, an operation of drawing the film from the heavy film roll requires a large force. In addition, since the width by which both rolls can be separated by the eccentric mechanism is narrow, the film is drawn out by a slightly excess amount from the roll beforehand, and the leading end of the film is passed through the narrow openings to avoid simultaneous execution of an operation requiring delicacy and an operation requiring force. However, an operator who is unfamiliar with such a setting operation may draw the film too much in the film setting operation, and have a trouble in handling the film when passing the leading end of the film through the narrow openings. Also, care should be taken not to damage the film that is drawn out much, thus lowering the operating efficiency. That is, the time required for the film setting operation varies depending on the skills of the operators, which may interfere with the efficient production.
The present invention has been made and proposed in consideration of, and to solve, the above-mentioned problems of the related art, and provides a film supplying device in a horizontal package making and filling machine that can increase the efficiency of an operation of setting a film.
To solve the problem and achieve the desired purpose, a film supplying device in a horizontal package making and filling machine according to a first aspect of the invention set forth in claim 1 is a film supplying device in a horizontal package making and filling machine provided with an approaching angle adjusting device adjusting an approaching angle of a film toward a tube former, the approaching angle adjusting device being provided in a film feed course between a film roll and the tube former, the film supplying device comprising:
According to the first aspect of the invention set forth in claim 1, the second support member that supports the drive side rotation member is configured to be movable between the sandwiched position in which the driven side rotation member approaches the drive side rotation member supported on the first support member, and the retract position spaced apart therefrom, so that the driven side rotation member and the drive side rotation member may be greatly spaced apart from each other to facilitate a film setting operation.
That is, it is possible to eliminate a troublesome delicate operation of passing the leading end of the film through a narrow opening, which may improve the operability of setting the film, and prevent the production efficiency from varying depending on the skills of the operators. In addition, the drive side rotation member is configured to be supported on the first support member fixed to the main body, so that the structure of coupling the drive system to the drive side rotation member may be simplified.
According to a second aspect of the invention set forth in claim 2, the drive side rotation member is supported on the first support member so that a rotational axis of the drive side rotation member extends along a horizontal direction, and the driven side rotation member is supported on the second support member so that the rotational axis of the driven side rotation member extends along the horizontal direction, and
According to the second aspect of the invention set forth in claim 2, the second support member is configured to be horizontally movable, so that the operator need not hold the second support member moved to the retract position, ensuring a proper operability.
According to a third aspect of the invention set forth in claim 3, the film which is drawn from the film roll is wound on the drive side rotation member from a side, and the film sandwiched by the drive side rotation member and the driven side rotation member is fed out upward and downward, and
According to the third aspect of the invention set forth in claim 3, the cover that covers the upper side of the facing region of the drive side rotation member and the driven side rotation member in the sandwiched position is provided in the second support member, making it possible to prevent a foreign matter or the like from entering the facing region during a packaging operation. In addition, since the cover is also separated from the upper side of the facing region by moving the second support member at the time of setting the film, the cover does not interfere with the film setting operation to smoothly proceed with the film setting operation.
According to a fourth aspect of the invention set forth in claim 4, the film sandwiched by the drive side rotation member and the driven side rotation member is fed out downstream.
According to the fourth aspect of the invention set forth in claim 4, even when an operator releases hands with the film wound on the drive side rotation member during the film setting operation, the film does not come off the drive side rotation member, resulting in an improved operability.
The film supplying device in a horizontal package making and filling machine according to the present invention may enhance the operability of the film setting operation to improve the production efficiency.
Next, a film supplying device in a horizontal package making and filling machine according to the invention is described with reference to the accompanying drawings by raising the preferred embodiment.
The supply conveyor 18, the tube former 14, and the like are disposed on the front side of a main frame 26 (part of which is shown in
The first support (first support member) 38 includes a fixed panel 31 fixed to the main frame 26, a reinforcing stay 40 (see
The four guide rolls 44, 45, 46 include two guide rolls 44, 45 rotatably supported by the fixed panel 31 and the sub frame 42, and two guide rolls 46, 46 which are rotatably supported between the fixed panel 31 and the sub frame 42 and are rotatably supported by a pair of swing arms 48, 48 (only one is shown in
One ends of the swing arms 48, 48 in the longitudinal direction are rotatably supported on the rotational axis at both ends of the guide roll 44. The sub frame 42 is provided with a locating member 50 (see
An arm locking member (not shown) capable of switching between a lockable state and an unlocked state is provided on the first support 38 with the engaging portion of the swing arm 48 being engaged with the locating slot 50a of the locating member 50 in response to the forward/reverse rotational operation of an operation lever 53. The arm locking member is configured in such a way that with the arm locking member being unlocked, as the swing arms 48, 48 are lifted up to disengage the engaging portion from the locating slot 50a, and selective switching operation to engage with an another locating slot 50a is enabled. The locked state that is set by the arm locking member enhances further the rigidity of the first support 38. As shown in
As shown by a solid line in
A second cover (a cover) 66 is provided on the second support 56 so as to cover the drive roll 32, which is exposed upward from the notch 54a of the first cover 54, from the upper side in the sandwiched position. That is, as shown in
The driven roll 34 is rotatably disposed with respect to a support shaft (a rotational shaft) 35 supported between both side walls 58, 58 via an eccentric mechanism. When the support shaft 35 is rotated by the operation lever 68, the driven roll 34 moves away from the drive roll 32 in the sandwiched position by way of the action of the eccentric mechanism, so that the film 12 can be free from the pinching force applied by both rolls 32, 34.
Support locking member 70 which engage with each other to keep the second support 56 in the sandwiched position are respectively provided on the sub frame 42 of the first support 38 and the front-side side wall 58 of the second support 56. The support locking member 70 is configured in such a way that the locked state may be released by operating an unlocking lever 70a disposed on the second support 56. As long as the unlocking lever 70a is not operated, the locking state of the second support 56 with respect to the first support 38 is maintained by the support locking member 70. Further, the support locking member 70 is configured so that when the second support 56 is rotated to the sandwiched position, the first support 38 and the second support 56 are automatically locked by a claw (not shown) energized by a spring.
As shown in
Next, the operation of the film supplying device according to the embodiment is described. To set the film 12 in the horizontal package making and filling machine, with the support locking member 70 being unlocked, holding the handle 57 provided on the front side of the second support 56, the second support 56 is horizontally rotated about the hinges 61 as a fulcrum. As a result, the driven roll 34 is separated laterally from the drive roll 32 (see
When the second support 56 is rotated to the sandwiched position after the operation of setting the film 12 is completed, the film 12 wound on the drive roll 32 is pinched by the drive roll 32 and the driven roll 34. In addition, the support locking member 70 locks the second support 56 to the first support 38 to keep the second support 56 in the sandwiched position. With the above operation being completed, when the drive roll 32 is rotated by the drive motor 30, the film 12 drawn from the film roll 10 and guided from the side to the drive roll 32 is fed downward from the sandwiched position of both rolls 32, 34 by the feed roll 36.
Since the film supplying device in the embodiment is configured so that the second support 56 can be horizontally rotated about the hinge 61 provided at the back-side end portion of the second support 56, the front side of the driven roll 34 may be largely separated from the drive roll 32, thus facilitating the operation of passing the film 12 between the rolls 32 and 34. That is, even when an operator who is not familiar with the film setting operation draws the film 12 from the film roll 10 to a greater extent, the driven roll 34 can be greatly separated from the drive roll 32, so that the film 12 may be easily passed through the space between the rolls 32 and 34. For this reason, it is possible to suppress the unevenness of the operation times depending on the skills of the operators, and to improve the production efficiency. Further, since the second support 56 is cantilever-supported with respect to the main frame 26, there is not any member that interferes with the operation on the front side of the second support 56 moved to the retract position, and the wearing state of the driven roll 34 made of a rubber material may be easily viewed from the front side. Furthermore, since the first support 38 for supporting the drive roll 32 is fixed and the second support 56 for supporting the driven roll 34 is configured to be movable, it is possible to simplify the coupling structure of the drive roll 32 to the drive motor 30 or the like. In addition, disposing the drive motor 30 on the side of the fixed first support 38 may make it easy to suppress the generation of a vibration and noise which generate when the drive motor 30 is driven.
Further, the film 12 is guided to the drive roll 32 from the side opposite to the side on which the driven roll 34 is disposed, and is wound on the drive roll 32, and then is fed downward, and the facing region S where the drive roll 32 and the driven roll 34 sandwich the film 12 is covered from the upper side by the second cover 66 provided on the second support 56, so that it is possible to prevent a foreign matter from being caught in the facing region S during the packaging operation, thus preventing the occurrence of a packaging failure or the like caused by the entry of a foreign matter. Further, since the second cover 66 covering the facing region S of both rolls 32, 34 is provided on the second support 56, the second cover 66 is separated, together with the second support 56, sideward from the upper side of the drive roll 32. Therefore, the film setting operation is not hindered by the second cover 66, and a proper operability may be guaranteed.
The second support 56 is configured to be rotated in the horizontal direction, so that the operator does not need to support the second support 56 and can easily move the second support 56 with one hand. Since it is unnecessary to hold the second support 56 not to move the second support 56 after the movement of the second support 56 is complete, both hands of the operator are free so that the film setting operation can be easily performed. Further, if the film 12 drawn from the film roll 10 is wound on the drive roll 32 from the upper side, the film 12 may not come off the drive roll 32 even if the grip of the hands on the film 12 is released. This allows the operator to set both hands free to increase operability. The guide roll 45 for guiding the film 12 guided from the guide roll 19 provided at the intermediate position between the two film rolls 10 so as not to interfere with the film rolls 10 is rotatably supported by the fixed panel 31 and the sub frame 42, so that the rigidity of the film supplying device may be enhanced (strengthened), leading to simplification of the configuration. Furthermore, at a height position (between the film roll 10 and the tube former 14) where the film 12 guided from the guide roll 45 does not interfere with the film feed course between the guide roll 19 and the guide roll 45 by setting the approaching angle adjusting device 49 between the fixed panel 31 and the sub frame 42 so as to adjust the position of the approaching angle adjusting roll 46 according to the kind of the packaged product or the like, the rigidity can be increased, thereby simplifying the configuration.
(Modifications)
The present invention is not limited to the configuration of the embodiment, and may be modified, for example, as follows. In addition, the present invention is not limited to the following modifications, and various configurations may be adopted for the configurations described with reference to the embodiment within the scope and spirit of the subject matter of the invention.
(1) Although the second support 56 is configured to be supported by the fixed panel 31 of the main frame 26 by the hinge 61, the second support 56 may be directly supported on the main frame 26 or the second support 56 may be rotatably supported on the first support 38 fixed to the main frame 26. That is, it is possible to adopt various support structures for supporting the second support 56 to the main frame 26 directly, or indirectly via a separate member.
(2) It is possible to adopt such a configuration that instead of the hinge 61, a rail or the like may be used to movably support the second support 56 to the fixed panel 31 or the main frame 26 so that as the driven roll 34 is moved closer to or away from the drive roll 32, the one end side (front side) of the feed roll 36 which intersects the film drawing direction is widely opened.
(3) The configuration may be adapted to the configuration that feeds the film 12 from the lower side of the feed roll 36 to the upper side.
(4) The support locking member 70 that keeps the second support 56 in the sandwiched position may be configured to lock the second support 56 with respect to the main frame 26.
(5) The driven roll 34 is not limited to the configuration in which the driven roll 34 rotates with respect to the support shaft 35, but the support shaft integrally provided with the driven roll 34 may be rotatably supported with respect to the second support 56 so that the driven roll 34 may rotate together with the support shaft.
(6) The first support (first support member) 38 may take a configuration in which the drive roll 32 may be rotatably supported between a pair of side walls provided at both ends of the reinforcing stay 40, with one side wall being fixed to the main frame 26, instead of the configuration of supporting one axial end of the drive roll 32 with the main frame 26.
(7) The supply conveyor is not indispensable as a horizontal package making and filling machine.
(8) The configuration may be applied to a horizontal package making and filling machine that forms the overlapped portion of both ends of the film 12, fed to the tube former 14 from a position lower than the tube former 14, on the upper portion of the tubular film, or a film supplying device of a horizontal package making and filling machine that forms the overlapped portion on a side portion of the tubular film. The horizontal package making and filling machine in which the overlapped portion is formed on the side portion of the tubular film may take a configuration in which the entire structure shown in
(9) It is possible to adopt such a configuration that the film 12 may be sandwiched by a pair of belts (drive side and driven side rotation member) or the like, which are driven to run, instead of the drive roll 32 and the driven roll 34, to draw the film 12 from the film roll 10.
(10) The approaching angle adjusting device 49 is not limited to the configuration in which the approaching angle adjusting device 49 is provided on the first support 38 (film supplying device), and may take a configuration in which the approaching angle adjusting device 49 is separately provided on the main frame 26 or the like on the downstream side of the film supplying device.
Number | Date | Country | Kind |
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2016-191919 | Sep 2016 | JP | national |
Number | Name | Date | Kind |
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5463842 | Lancaster | Nov 1995 | A |
5875616 | Paavola | Mar 1999 | A |
6296402 | Yamamoto | Oct 2001 | B1 |
20070204564 | Lancaster, III | Sep 2007 | A1 |
20090120307 | Koskela | May 2009 | A1 |
20110146203 | Lancaster, III | Jun 2011 | A1 |
20120124944 | Lancaster, III | May 2012 | A1 |
20180079543 | Ravizza | Mar 2018 | A1 |
Number | Date | Country |
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H07-002415 | Jan 1995 | JP |
2001-247105 | Sep 2001 | JP |
2003-267601 | Sep 2003 | JP |
P3721534 | Nov 2005 | JP |
2015-174683 | Oct 2015 | JP |
2016-098014 | May 2016 | JP |
Entry |
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Japanese Office Action dated Feb. 26, 2019 issued in corresponding Japanese Application No. 2016-191919. |
Number | Date | Country | |
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20180086582 A1 | Mar 2018 | US |