The present invention relates generally to film wrapping or packaging machines for wrapping film around articles, packages, or palletized loads, and more particularly to a new and improved film wrapping or packaging machine that has a pair of diametrically opposed film roll mounting and dispensing carriage assemblies disposed upon the rotary ring member of the film wrapping machine, which rotates around an article, package, or palletized load disposed at a wrapping or packaging station and which is being wrapped within the film wrapping or packaging material, such that both of the diametrically opposed film roll mounting and dispensing carriage assemblies can simultaneously dispense the wrapping or packaging film to be wrapped around the article, package, or palletized load disposed at the wrapping station. The rotary ring member of the film wrapping machine is mounted upon a vertically movable frame member which is effectively moved at a predetermined speed which is approximately twice the normal speed of ascent or descent as that of a conventional film wrapping machine so that the wrapping or packaging film being dispensed from both film roll mounting and dispensing carriage assemblies will overlap to a predetermined degree, and in view of the fact that both of the diametrically opposed film roll mounting and dispensing carriage assemblies effectively cooperate together in connection with the wrapping or packaging of the article, package, or palletized load disposed at the wrapping or packaging station, not only is the article, package, or palletized load able to be wrapped or packaged approximately twice as fast as with a conventional film wrapping or packaging machine, but in addition, the pair of rolls of wrapping or packaging film, respectively disposed upon the pair of diametrically opposed film roll mounting and dispensing carriage assemblies, effectively last twice as long as normal whereby they need to be replaced less often. In addition, if film depletion, or a breakage in the wrapping or packaging film, occurs upon one of the film roll mounting and dispensing carriage assemblies, the other one of the film roll mounting and dispensing carriage assemblies will continue the article, package, or palletized load wrapping or packaging operation at a reduced vertical ascent or descent speed so as to effectively simulate a wrapping or packaging machine having a single film roll mounting and dispensing carriage assembly mounted thereon.
Film wrapping or packaging machines or apparatus, for wrapping articles, packages, or palletized loads within wrapping film, are of course well known in the art. Examples of such film wrapping machines or apparatus are disclosed within U.S. Pat. No. 6,195,961 which issued to Turfan on Mar. 6, 2001, U.S. Pat. No. 5,787,691 which issued to Turfan on Aug. 4, 1998, U.S. Pat. No. 5,517,807 which issued to Morantz on May 21, 1996, and U.S. Pat. No. 4,587,796 which issued to Haloila on May 13, 1986. As disclosed within FIG. 1, which substantially corresponds to FIG. 1 of U.S. Pat. No. 6,195,961, and which is representative of the conventional film wrapping or packaging machines, a film wrapping or packaging machine is generally indicated by the reference character 10 and is seen to comprise a four-post upstanding framework 12 through which extends a conveyor 14 for conveying articles, packages, or palletized loads, to be wrapped or packaged, to a wrapping station 16 which is located substantially at the center of the region or area which is peripherally defined by means of the upstanding posts of the framework 12.
An upper frame member 18, vertically movable in a reciprocating manner with respect to the framework 12, rotatably supports a ring or circular track member 20 upon which is mounted a plastic film roll mounting and dispensing assembly or carriage 22 upon which is mounted a roll 24 of plastic wrapping film. Consequently, when the upper frame member 18 is moved in vertically upward and downward directions, and the ring or track member 20 is rotated with respect to the vertically movable upper frame member 18, film from the film roll 24, mounted upon the film roll mounting and dispensing assembly or carriage 22, can be withdrawn therefrom and applied onto the articles, packages, or palletized loads which are to be wrapped within film packaging material and which are disposed or located at the wrapping station 16.
While the aforenoted conventional film wrapping or packaging machine is satisfactory from an overall operational point of view, it is desirable to effectively shorten the cyclic time required to wrap or package each article, package, or palletized load within the wrapping or packaging film. In addition, it is also desirable to effectively lengthen or extend the service life of the roll of wrapping or packaging film such that the need to replace the roll of wrapping or packaging film occurs less often. In this manner, more articles, packages, or palletized loads can effectively be wrapped or packaged within wrapping or packaging film dispensed from a particular roll of wrapping or packaging film than has been previously possible whereby more continuous article, package, or palletized load wrapping or packaging operations can be performed and completed without the need to replenish depleted rolls of wrapping or packaging film which necessitates a predetermined amount of operational downtime through means of a suitable wrapping or packaging film roll exchange operation.
The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved film wrapping or packaging machine which has a pair of diametrically opposed film roll mounting and dispensing carriage assemblies disposed upon the rotary ring member of the film wrapping machine that rotates around the article, package, or palletized load which is disposed at the wrapping or packaging station and which is being wrapped within the film wrapping or packaging material. Both of the diametrically opposed film roll mounting and dispensing carriage assemblies simultaneously dispense wrapping or packaging film to be wrapped around the article, package, or palletized load disposed at the wrapping or packaging station, and the rotary ring member of the film wrapping or packaging machine is mounted upon a vertically movable frame member that is effectively moved at a speed of ascent or descent which is approximately twice the speed of ascent or descent as that of a vertically movable frame member disposed upon a conventional film wrapping or packaging machine wherein the speed of ascent or descent of the vertically movable frame member is in fact predetermined so as to permit the dual film roll mounting and dispensing carriage assemblies to dispense the wrapping or packaging film in a slightly overlapped mode. In view of the fact that both of the diametrically opposed film roll mounting and dispensing carriage assemblies effectively cooperate together in connection with the wrapping or packaging of the article, package, or palletized load disposed at the wrapping or packaging station, the article, package, or palletized load is able to be wrapped or packaged within a time frame which is approximately twice as fast as that which can be achieved with a conventional film wrapping or packaging machine.
In addition, the pair of rolls of wrapping or packaging film, respectively disposed upon the pair of diametrically opposed film roll mounting and dispensing carriage assemblies, effectively last twice as long as similarly sized rolls of wrapping or packaging film in view of the fact that film, from each one of the pair of rolls of wrapping or packaging film, is only being effectively utilized within each one half of each film wrapping or packaging layer. Accordingly, in view of the fact that the rolls of packaging or wrapping film are depleted at a substantially slower rate than that which would be experienced within a conventional film wrapping or packaging machine, the rolls of packaging or wrapping film need to be replaced less often than similar rolls of wrapping or packaging film disposed upon a conventional film wrapping or packaging machine. Accordingly, still further, more continuous film wrapping or packaging operations can be performed, in connection with the wrapping or packaging of multiple articles, packages, or palletized loads without necessitating or experiencing operational downtime that would normally be required in order to perform film roll replenishment, replacement, or exchange operations, and if film depletion or a breakage in the wrapping or packaging film occurs upon one of the film roll mounting and dispensing carriage assemblies, the other one of the film roll mounting and dispensing carriage assemblies will continue the article, package, or palletized load wrapping or packaging operation at a reduced vertical ascent or descent speed so as to effectively simulate a wrapping or packaging machine having a single film roll mounting and dispensing carriage assembly mounted thereon.
Various other features and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
a is a partial, enlarged view of
Referring now to the drawings, and more particularly to
Continuing further, and with reference being specifically made to
In either one of these instances, a signal would be sent to a programmable logic controller PLC, which is schematically illustrated and which controls all movements of all of the components of the film wrapping or packaging machine 110, so as to temporarily terminate operation of the film wrapping or packaging machine 110 until the aforenoted potentially hazardous situation or condition is corrected or satisfactorily resolved. Still yet further, the cooperative pair of phototransmitter and photoreflector 134, 138 comprise a first article, package, or palletized load sensor mechanism or system whereby the forward, leading, or downstream end portion of the article, package, or palletized load, disposed upon the conveyor mechanism, not shown, will be sensed as the article, package, or palletized load is being conveyed toward the wrapping or packaging station 116, and wherein further, the first article, package, or palletized load sensor mechanism or system, comprising the cooperative pair of phototransmitter and photoreflector components 134, 138, will therefore transmit a signal to the programmable logic controller PLC that a film wrapping or packaging operation is about to be commenced. In a similar manner, the cooperative pair of phototransmitter and photoreflector 146, 152 comprise a second article, package, or palletized load sensor mechanism or system whereby the forward, leading, or downstream end portion of the article, package, or palletized load, disposed upon the conveyor, not shown, will again be sensed as the article, package, or palletized load is being conveyed into and within the wrapping or packaging station 116, and wherein further, the second article, package, or palletized load sensor mechanism or system comprising the cooperative pair of phototransmitter and photoreflector components 146, 152 will therefore transmit a signal to the programmable logic controller PLC to the effect that the activation of the conveyor mechanism, not shown, should be terminated so as to effectively locate the article, package, or palletized load at a substantially central portion within the wrapping or packaging station 116 in order to properly perform a film wrapping or packaging operation.
Lastly, the cooperative pair of phototransmitter and photoreflector 144, 150 comprise, in effect, a third, failsafe article, package, or palletized load sensor mechanism or system. Accordingly, if the forward, leading, or downstream end portion of the article, package, or palletized load, disposed upon the conveyor, not shown, is sensed by means of the third article, package, or palletized load sensor mechanism or system comprising the cooperative pair of phototransmitter and photoreflector components 144, 150, such as, for example, if the second article, package, or palletized load sensor mechanism or system comprising the cooperative pair of phototransmitter and photoreflector components 146, 152 experiences a failure, or alternatively, if the article, package, or palletized load, disposed upon the conveyor, should experience slippage relative to the conveyor when the movement of the conveyor is terminated, then the third article, package, or palletized load sensor mechanism or system comprising the cooperative pair of phototransmitter and photoreflector components 144, 148 will transmit a signal to the programmable logic controller PLC to the effect that not only should the activation of the conveyor mechanism, not shown, be terminated, but in addition, that the entire film wrapping or packaging machine 110 should effectively be temporarily shut down so as to not to commence a faulty film wrapping or packaging operation in connection with the article, package, or palletized load which is not properly located at the wrapping station 116.
This is similarly the case with the first article, package, or palletized load sensor mechanism or system comprising the cooperative pair of phototransmitter and photoreflector components 134, 138. More particularly, the first article, package, or palletized load sensor mechanism or system comprising the cooperative pair of phototransmitter and photoreflector components 134, 138 also acts or serves as a fail-safe mechanism in that when the particular article, package, or palletized load has been conveyed toward the wrapping or packaging station 116, the rear, trailing, or upstream end portion of the article, package, or palletized load must likewise clear the first article, package, or palletized load sensor mechanism or system comprising the cooperative pair of phototransmitter and photoreflector components 134, 138 so as to effectively ensure that a properly sized article, package, or palletized load is in fact located, and properly positioned, at the wrapping or packaging station 116 so as to in fact be readied for undergoing a film wrapping or packaging operation.
As can also be best appreciated from
Continuing further, in order to drive or move the vertically movable frame member 118 between its uppermost and lowermost positions during a film wrapping or packaging operation, a first reversible drive motor 174 is fixedly mounted upon a first upper end frame member 176 of the fixed, upstanding framework 112 by means of a suitable mounting plate, mounting bracket, or mounting block 178 which is fixedly or integrally secured to the first upper end frame member 176 of the fixed, upstanding framework 112 as can best be seen in
The first and second output drive sprockets 184, 186, respectively disposed upon the first and second oppositely oriented output drive shafts 180, 182 of the reversible drive motor 174, are respectively operatively connected to the first and second output driven sprockets 188, 190, respectively disposed upon first end portions of the first and second driven shafts 192, 194, by means of first and second endless drive sprocket chains 204, 206, and it is further seen that the oppositely disposed second end portions of the first and second driven shafts 192, 194 are respectively rotatably mounted within third and fourth bearing members 208, 210 which are, in turn, respectively mounted upon third and fourth bearing blocks or bearing brackets 212, 214 which are also fixedly mounted upon the first upper end frame member 176. Still yet further, it is also seen that the distal or free end portions of the first and second driven shafts 192, 194 are respectively provided with third and fourth output driven sprockets 216, 218, while axially inboard regions of the first and second driven shafts 192, 194, disposed upon the opposite side of, and adjacent to, the third and fourth bearing members 208, 210, are respectively provided with fifth and sixth output driven sprockets 220, 222. Upon the opposite side of the overall fixed, upstanding framework 112, and in particular, upon a second upper end frame member 224 of the fixed, upstanding framework 112, which is disposed opposite the first upper end frame member 176 of the fixed, upstanding framework 112, third and fourth driven shafts 226, 228 are adapted to be rotatably mounted.
More particularly, it is seen that the axially outboard end portion of the third driven shaft 226 is rotatably mounted within a fifth bearing member 230 which is mounted upon a fifth bearing block or bearing bracket 232 that is fixedly mounted upon the second upper end frame member 224, and in a similar manner, the axially outboard end portion of the fourth driven shaft 228 is rotatably mounted within a sixth bearing member 234 which is mounted upon a sixth bearing block or bearing bracket 236 that is likewise fixedly mounted upon the second upper end frame member 224. Still further, it is also seen that the axially inboard end portion of the third driven shaft 226 is rotatably mounted within a seventh bearing member 238 which is mounted upon a seventh bearing block or bearing bracket 240 that is also fixedly mounted upon the second upper end frame member 224, and in a similar manner, the axially inboard end portion of the fourth driven shaft 228 is rotatably mounted within an eighth bearing member 242 which is mounted upon an eighth bearing block or bearing bracket 244 that is likewise fixedly mounted upon the second upper end frame member 224, the axially inboard end portions of the third and fourth driven shafts 226, 228 also being operatively connected together by means of a suitable coupling member 246.
Continuing still further, it is additionally seen that seventh and eighth output driven sprockets 248, 250 are respectively disposed upon the distal end portions of the third and fourth driven shafts 226, 228, and that ninth and tenth output driven sprockets 252, 254 are respectively disposed upon the axially inboard sides of the third and fourth driven shafts 226, 228 at positions adjacent to the fifth and sixth bearing members 230, 234. As can best be seen in
Still further, a third vertically oriented endless driven sprocket chain 264, also fixedly connected at an intermediate portion thereof to the frame member 118, has its upper end portion disposed around the seventh output driven sprocket 248 disposed upon the distal end portion of the third driven shaft 226, while the lower end portion of the third endless driven sprocket chain 264 is disposed within a third sprocket chain housing 266 mounted upon a lower end portion of the vertically oriented upstanding post 130 of the fixed upstanding framework 112. Furthermore, a fourth vertically oriented endless driven sprocket chain 268, also fixedly connected at an intermediate portion thereof to the frame member 118, has its upper end portion disposed around the eighth output driven sprocket 250 disposed upon the distal end portion of the fourth driven shaft 228, while the lower end portion of the fourth endless driven sprocket chain 268 is disposed within a fourth sprocket chain housing 270 mounted upon a lower end portion of the vertically oriented upstanding post 132 of the fixed upstanding framework 112.
Still yet further, it is also seen that a first horizontally oriented sprocket chain 272 is disposed around the fifth and ninth output driven sprockets 220, 252, while a second horizontally oriented sprocket chain 274 is disposed around the sixth and tenth output driven sprockets 222, 254. Accordingly, when the first reversible drive motor 174 is actuated so as to, for example, drive the sprocket chains 256, 260, 264, 268 in either direction, that is, to lower or to raise the frame member 118, rotary drive to the vertically oriented sprocket chains 256, 260 will be achieved by means of the driven shafts 192, 194 and the driven sprockets 216, 218, whereas rotary drive to the vertically oriented sprocket chains 264, 268 will be achieved by means of the driven shafts 192, 194, the driven sprockets 220, 222, the horizontally oriented sprocket chains 272, 274, the driven sprockets 252, 254, the driven shafts 226, 228, and the sprockets 248, 250.
With reference now being made to FIGS. 3 and 5-8, the system for mounting the rotary ring member 120 upon the vertically reciprocable frame member 118, as well as the system for rotating the rotary ring member 120 with respect to the vertically reciprocable frame member 118, will now be described. More particularly, as can best be appreciated from
As can best be seen in
With reference now being made to
The upper or left end portion of the cross-beam member 344, as viewed in
In connection with the structural composition of each one of the wrapping or packaging film clamping assemblies 338, 340, and with wrapping or packaging film clamping assembly 338 being exemplary as can best be appreciated from
In addition, an auxiliary film clamping mechanism 360 is pivotally mounted upon the mounting bracket 358 for effectively transferring the leading end or film tail portion of the wrapping or packaging film, disposed upon the wrapping or packaging film roll mounting and dispensing carriage assembly 122, from a film tail holder, not shown, of the wrapping or packaging film roll mounting and dispensing carriage assembly 122 to a position at which the package wrapping or packaging operation can be commenced after a new or fresh roll of wrapping or packaging film is mounted upon the wrapping or packaging film roll mounting and dispensing carriage assembly 122, all as more fully set forth within copending patent application entitled AUTOMATIC FILM CHANGER FOR A FILM WRAPPING MACHINE, Ser. No. ______, which is hereby incorporated herein by reference. Still further, a film cutting device, in the form of a heated wire 362, is also mounted upon the wrapping or packaging film clamping assembly 338, at a position adjacent to the film clamping tubular member 354 and clamping rod 356, so as to effectively sever the wrapping or packaging film upon completion of a package wrapping or packaging cycle, and still yet further, a plurality of vertically spaced heated sealers 364 are provided for sealing the severed trailing end portion of the wrapping or packaging film onto the wrapped or packaged load.
Having described all of the pertinent structural components of the new and improved film wrapping or packaging machine 110 constructed in accordance with the principles and teachings of the present invention, a brief description of the operation of the same will now be set forth. More particularly, assuming that a package, to be wrapped or packaged within wrapping or packaging film, is already disposed at the wrapping or packaging station 116, the pair of diametrically opposed wrapping or packaging film roll mounting and dispensing carriage assemblies 122, 124 are disposed at their START positions, as illustrated within
Subsequently, the programmable logic controller PLC initiates operation of the second, vertically oriented drive motor 324 so as to cause rotation of the rotary ring member 120, and the pair of diametrically opposed wrapping or packaging film roll mounting and dispensing carriage assemblies 122, 124 disposed thereon, in the counterclockwise direction, and in addition, and at substantially the same time, the programmable logic controller PLC also initiates operation of the first reversible drive motor 174 so as to drive or move the vertically movable frame member 118, having the rotary ring member 120 rotatably mounted thereon, between its uppermost and lowermost positions during the film wrapping or packaging operation. It is to be noted that, depending upon predetermined or particular wrapping or packaging preferences, operational modes, or the packages or articles to be wrapped or packaged, the vertically movable frame member 118 may initially be disposed at its lowermost position such that the same will ascend during a package wrapping or packaging operation, or alternatively, the vertically movable frame member 118 may initially be disposed at its uppermost position whereby the same will descend during a package wrapping or packaging operation.
In accordance with the unique principles and teachings of the present invention, it is further noted that the vertically movable frame member 118 is effectively moved at a predetermined speed, as controlled by means of the programmable logic controller PLC, which is approximately twice the normal speed of ascent or descent as that of a conventional film wrapping machine so that the wrapping or packaging film being dispensed from both of the film roll mounting and dispensing carriage assemblies 122, 124 will only overlap a predetermined amount or degree. It can therefore be appreciated that since both of the diametrically opposed film roll mounting and dispensing carriage assemblies 122, 124 effectively cooperate together in connection with the wrapping or packaging of the article, package, or palletized load disposed at the wrapping or packaging station 116, not only is the article, package, or palletized load able to be wrapped or packaged approximately twice as fast as that able to be accomplished by means of a conventional film wrapping or packaging machine, but in addition, the pair of rolls of wrapping or packaging film, respectively disposed upon the pair of diametrically opposed film roll mounting and dispensing carriage assemblies 122, 124, effectively last twice as long as normal, that is, they can be utilized in connection with approximately twice the number of package wrapping or packaging operations, whereby they need to be replaced less often.
Continuing further, at the conclusion of a particular package wrapping or packaging cycle or operation, the programmable logic controller PLC will actuate the piston-cylinder assemblies 352, 353 so as to move the cross-beams 342, 344 away from each other and thereby cause the wrapping or packaging film clamping assemblies 338, 340 to be disposed adjacent to the film roll mounting and dispensing carriage assemblies 122, 124 that have been stopped at, or effectively returned to, their START positions as illustrated within
Subsequently still further, the programmable logic controller PLC will again actuate the mechanisms, not shown, controlling the pivotal movements of the clamping rods 356 so as to now effectively move the clamping rods 356, back into the page as illustrated in
Lastly, it is also to be noted that if one of the rolls of film, disposed upon either one of the wrapping or packaging film roll mounting and dispensing carriage assemblies 122, 124, becomes depleted or experiences a breakage, such a condition will be sensed, such as, for example, by means of a tension roller, not shown but disclosed within the aforenoted copending patent application entitled AUTOMATIC FILM CHANGER FOR A FILM WRAPPING MACHINE, Ser. No. ______. Subsequently, a signal will be sent from the tension roller to the programmable logic controller PLC, and accordingly, the programmable logic controller PLC will send an appropriate signal to the first reversible drive motor 174 in order to adjust the rate of ascent or descent of the vertically movable frame member 118 so as to effectively simulate a conventional film wrapping or packaging machine comprising only a single wrapping or packaging film roll mounting and dispensing carriage assembly. In this manner, despite the occurrence of the depletion or breakage of the wrapping or packaging film upon one of the wrapping or packaging film roll mounting and dispensing carriage assemblies 122, 124, the package wrapping or packaging cycle or operation can continue until the package wrapping or packaging cycle or operation is completed. At such point in time, the depleted roll of wrapping or packaging film can be replaced with a new or fresh roll of wrapping or packaging film, or alternatively, the roll of wrapping or packaging film which experienced the breakage in the film can effectively have its leading end or film tail portion reinserted within the film tail holder operatively associated with the particular one of the wrapping or packaging film clamping assemblies 338, 340 disposed upon the particular one of the wrapping or packaging film roll mounting and dispensing carriage assemblies 122, 124.
Thus, it may be seen that in accordance with the principles and teachings of the present invention, there has been disclosed a new and improved film wrapping or packaging machine wherein the pair of diametrically opposed film roll mounting and dispensing carriage assemblies simultaneously dispense the wrapping or packaging film, and wherein further, the vertically movable frame member is effectively moved at a speed of ascent or descent which is approximately twice the speed of ascent or descent as that of a vertically movable frame member disposed upon a conventional film wrapping or packaging machine so as to nevertheless permit the dual film roll mounting and dispensing carriage assemblies to dispense the wrapping or packaging film in a slightly overlapped mode. In view of the fact that both of the diametrically opposed film roll mounting and dispensing carriage assemblies effectively cooperate together, the article, package, or palletized load is able to be wrapped or packaged within a time frame which is approximately twice as fast as that which can be achieved with a conventional film wrapping or packaging machine.
In addition, the pair of rolls of wrapping or packaging film effectively last twice as long as similarly sized rolls of wrapping or packaging film in view of the fact that film, from each one of the pair of rolls of wrapping or packaging film, is only being effectively utilized within each one half of each film wrapping or packaging layer. Accordingly, in view of the fact that the rolls of packaging or wrapping film are depleted at a substantially slower rate than that which would be experienced within a conventional film wrapping or packaging machine, the rolls of packaging or wrapping film need to be replaced less often than similar rolls of wrapping or packaging film disposed upon a conventional film wrapping or packaging machine. Accordingly, still further, more continuous film wrapping or packaging operations can be performed, in connection with the wrapping or packaging of multiple articles, packages, or palletized loads without necessitating or experiencing operational downtime that would normally be required in order to perform film roll replenishment, replacement, or exchange operations. Lastly, if film depletion, or a breakage in the wrapping or packaging film, occurs within one of the film rolls of one of the film roll mounting and dispensing carriage assemblies, the other one of the film roll mounting and dispensing carriage assemblies will continue the article, package, or palletized load wrapping or packaging operation at a reduced vertical ascent or descent speed so as to effectively simulate a wrapping or packaging machine having a single film roll mounting and dispensing carriage assembly mounted thereon.
Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | |
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Parent | 11723219 | Mar 2007 | US |
Child | 12461755 | US |