Patent Application
20090040743
The present invention relates to a technique for reducing noises of a frequency converter supplying electric power to, for example, a motor.
For specifications regarding electromagnetic noises in the frequency converter, performance characteristics for which the CE mark can be labeled, EN55011 (Class A, Class B) and EN61800 are known. The specifications and the like are described for specifying limit values of electromagnetic noises according to apparatuses used and classes of use environments to prevent influences on other electrical apparatuses.
Techniques regarding measures against noises as described above include, for example, the technique disclosed in Patent Document 1.
[Patent Document 1] JP-A-8-308250
In measures against noises, a filter apparatus reducing electromagnetic noises and the like is generally provided. However, if the filter apparatus is provided, a mounting space is required accordingly, and the drawing of wiring and the like for connecting the filter apparatus should be considered.
In view of the matters described above, the object of the present invention is to provide a filter apparatus reducing electromagnetic noises and the like for a frequency converter supplying electric power to, for example, a motor, and to realize a downsizing and the like of the frequency converter or filter apparatus while connecting the filter apparatus to the frequency converter.
The present invention solves the above problem as follows. A filter apparatus reducing electromagnetic noises and the like is provided near a wiring drawing portion of a main circuit terminal board of a frequency converter.
The filter apparatus is connected to the wiring drawing portion of the main circuit terminal board.
Part of a housing of the frequency converter and part of a filter housing are fitted to each other to fix the filter housing on the frequency converter.
Characteristics of the filter apparatus may be defined as not having influences such as electromagnetic noises on other electric apparatuses based on performance characteristics for which the CE mark can be labeled, EN55011 and the specification of EN61800, for example.
Particularly, the specification of EN61800 and EN55011 (Class A, Class B) included in the specification of EN 61800 are generally well known in the frequency converter and the like.
Thus, as a filter apparatus reducing electromagnetic noises and the like, the filter apparatus may be configured to have characteristics of filter apparatus based on the specification of EN61800 and EN55011 (Class A, Class B) included in the specification of EN61800.
According to the present invention, a product having good characteristics can be provided as to reduction of noises of the frequency converter. Alternatively, a frequency converter having a reduced size while achieving a reduction in noises can be provided.
An electromagnetic noise filter as a filter apparatus reducing electromagnetic noises in Example according to the present invention, or a frequency converter to which the filter apparatus is connected will be described in detail below using Example shown in figures.
Attachment/detachment can be eased by providing a raised portion 22 on the side face of the electromagnetic noise filter case 2 and providing a recessed portion 21 on the side face of the frequency converter housing 1 as shown in
In the configuration shown in
In
Example of fixation by fitting has been described above, but fixation is not limited thereto, and part of the frequency converter housing 1 and part of the filter housing of the electromagnetic noise filter case 2 may be interlocked or engaged with each other for fixation. In this case, an interlocking portion interlocked with part of each housing or an engagement portion engaging parts of the housings with each other is provided.
If a filter having better characteristics or a filter having a larger size is required for making the filter compliant with a higher specification in terms of the specification, the attached filter can be removed to attach a filter for the specification with ease in the manner described above.
Alternatively, a noise filter effect can be increased by coupling together electromagnetic noise filter cases 2 having the same shape as shown in
The coupled noise filter cases may be different in size, thickness, characteristics of filters, contained condensers, electronic parts constituting the filter, and the like. However, by equalizing the outer dimensions of electromagnetic noise filter cases, the overall dimensional and the like as the frequency converter can be approximately estimated to afford convenience during installation in equipment as a matter of course.
A fixing screw for installing the electromagnetic noise filter is not required because the groove 6 provided originally for use in the frequency converter is used, and thus the need for screws can be eliminated for fixation.
However, for fixing the electromagnetic noise filter case 2 to the frequency converter housing 1, a screw may be used, or an adhesive or Hook-and-Loop fastener (detachable plane fastener with a hook shape and a pile shape interlocked) may be used.
In this case, positioning for positioning the electromagnetic noise filter case 2 at a predetermined location in the frequency converter housing 1 can be considered. For example, a positioning portion is provided in part of the frequency converter housing 1, and the electromagnetic noise filter case 2 is positioned based on the positioning portion and is then fixed with the screw or the like, whereby efficiency of fixation work and the like can be improved.
For the positioning portion, a portion such as the recessed portion 21 or raised portion 22 described with
The location in the frequency converter housing 1 at which the electromagnetic noise filter case 2 is mounted, shown in
Thus, the frequency converter housing 1 is never upsized even if the electromagnetic noise filter case is mounted. The shape of the frequency converter housing 1 should not be changed between a type of frequency converter in which the electromagnetic noise filter case is mounted and a type of frequency converter in which electromagnetic noise filter case is not mounted. That is, regardless of whether the electromagnetic noise filter case is mounted or not, the shape of the frequency converter housing 1 can be equalized. This contributes to reduction in costs for moldings that are used during production of the frequency converter housing 1, and the like.
A view seen from the top is shown in
The terminals 8, 9 and 10 are made of thin metal and therefore, even if a slight difference in height occurs during connection to a terminal board provided in the frequency converter 1, the material is warped and deformed to make connection easy. The terminals 8, 9 and 10 are conductive plates in the figure, but the same effect can be obtained if they are wire rods.
A sectional view of the electromagnetic noise filter case is shown in
Usually, the filter condenser 11 that is used in Example does not have a case that is provided when the condenser is formed. A usual condenser has electronic parts composed of metal plates and an insulator or the like as a dielectric material held between the metal plates covered with a condenser case. In Example, the electronic part composed of metal plates and an insulator or the like as a dielectric material held between the metal plates is placed directly in the noise filter case 2 and covered with the resin 23 of plastic. With this configuration, the filter can be downsized and lightened as a whole because the usual condenser is absent.
A groove 15 through which an earth bar 14 for filter condenser connected to the earth bar 5 for frequency converter passes. The wall 13 provided near the groove 15 is made to be little taller than the wall 12 partitioning the condenser 11, whereby the resin of plastic is prevented from flowing into the groove 15 even if a low-viscosity plastic resin is used when the filter condenser 11 is covered with the resin 23 of plastic. As a result, even if a low-viscosity resin not requiring a degassing apparatus or the like is used, the plastic resin is never leaked from the groove into which the earth bar 14 being a connection conductor on the ground side is fitted, and thus workability is improved.
When a high-viscosity plastic resin is used, the groove 15 is made to have an appropriate size, whereby the plastic resin used for sealing the filter condenser 11 is never leaked from the groove 15 owing to the viscosity of the plastic resin, thus making it possible to eliminate the need for the wall 13.
The earth bar 5 for frequency converter and the earth bar 14 for filter condenser are connected directly on the undersurface of the electromagnetic noise filter case 2, or connected through a conductor plate or wire rod. As in the connection form described above, the connection conductor on the ground side of the electromagnetic noise filter case 2 should be connected to the connection conductor on the installation side of the frequency converter at a shortest possible distance.
The conductor plate 20 grounding the filter condenser 11 on the ground side inside the electromagnetic noise filter case 2 is placed along the inner wall of the electromagnetic noise filter case 2, whereby electromagnetic noises generated in the electromagnetic noise filter case 2 can be blocked.
A volume control knob 17 placed in the frequency converter 1 and provided in a digital operator 16 can easily be attached and detached.
The digital operator 16 is held between a waterproof cover 19 and a waterproof case 18 as shown in
The filter apparatus and the frequency converter in the Example described above may be, for example, distributed, sold, and transferred in the market and the like with each of them as a single product. Alternatively, they may be, for example, distributed, sold and transferred in the market and the like as the frequency converter with the filter apparatus connected thereto, i.e. in an integrated state.
For a condenser element that is used in the filter apparatus in the Example described above, a condenser element having an electronic part having an insulator as a dielectric material held between conductor plates can be used.
Characteristics of the filter apparatus may be defined as not having influences such as electromagnetic noises on other electrical apparatuses and the like based on, for example, the CE specification, EN55011 and the specification of EN61800.
It should be further understood by those skilled in the art that although the foregoing description has been made on embodiments of the invention, the invention is not limited thereto and various changes and modifications may be made without departing from the spirit of the invention and the scope of the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003-384487 | Nov 2003 | JP | national |
This is a continuation of U.S. application Ser. No. 10/985,943, filed Nov. 12, 2004. This application relates to and claims priority from Japanese Patent Application No. 2003-384487, filed on Nov. 14, 2003. The entirety of the contents and subject matter of all of the above is incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10985943 | Nov 2004 | US |
| Child | 12249412 | US |
