The present disclosure relates to a filter apparatus and method. More particularly, but not exclusively, the present disclosure relates to filter apparatus for performing mechanical filtration of a liquid, and a related method. The filter apparatus and method may be suitable for filtering water in swimming pools. Alternatively, or in addition, the filter apparatus may be suitable for filtering water in swimming baths, leisure pools, hot tubs, spas and leisure parks.
It is known to provide a filter apparatus for filtering a liquid, such as water, to remove debris and contaminants. A filter media, such as sand, may be provided in a filter chamber. In order to suppress or inhibit biological activity, it is known to expose the filter liquid to ultraviolet light. However, this approach is not suitable for suppressing or inhibiting biological activity within the filter media.
At least in certain embodiments, the filter apparatus described herein seeks to overcome at least some of the problems associated with the prior art.
Aspects of the present invention relate to a filter apparatus and to a method as claimed in the appended claims.
According to a further aspect of the present invention there is provided a filter apparatus for mechanically filtering a liquid, the filter apparatus comprising:
The filter apparatus may be configured to sterilise the filter elements in the filter chamber during filtration of the liquid. The liquid may flow through the filter chamber and cause the filter elements to form a filter pack. The steriliser unit may sterilise the filter elements while they are in this filter pack. The steriliser unit may be positioned adjacent to the region in the filter chamber where the filter pack forms. The steriliser unit may be configured to extend at least partially into the filter pack formed in the filter chamber. The steriliser unit may be located inside the filter chamber such that, in use, the filter elements form the filter pack around at least a portion of the steriliser unit.
Alternatively, or in addition, the filter apparatus may be configured to sterilise the filter elements in the filter chamber during a backwashing operation.
The filter apparatus may be suitable for filtering water in one or more of the following set: swimming pools, swimming baths, leisure pools, hot tubs, spas and leisure parks.
The steriliser unit may be disposed inside the filter chamber. The filter apparatus may be configured such that, in use, the steriliser unit is at least partially surrounded by the filter elements in the filter chamber.
Alternatively, the steriliser unit may be disposed outside the filter chamber. For example, the steriliser unit may be positioned adjacent to the filter chamber.
In use, the filter elements may form a filter pack in the filter chamber. The steriliser unit may be disposed proximal to a region where the filter pack forms. This may be advantageous since the steriliser unit may treat the filter elements while they are in the filter pack. The filter pack may be stationary and exposure of the filter elements to the steriliser unit may increase.
The filter chamber may comprise a liquid inlet and a liquid outlet. The steriliser unit may be disposed proximal to the liquid outlet.
The flow of liquid through the filter chamber may be an up flow, typically resulting in a filter pack forming in an upper region of the filter chamber. The steriliser unit may be disposed proximal to the upper region of the filter chamber.
The flow of liquid through the filter chamber may be a down flow, typically resulting in a filter pack forming in a lower region of the filter chamber. The steriliser unit may be disposed proximal to the lower region of the filter chamber.
The steriliser unit may comprise at least one light source for emitting UV light. The steriliser unit may be configured to perform ultraviolet germicidal irradiation. The steriliser unit may be configured, in use, to transmit UV light through a filter pack formed by the filter elements in the filter chamber.
The at least one light source may be configured predominantly to emit light having a wavelength of between 100 nm and 280 nm inclusive.
The filter apparatus may comprise means for reflecting light emitted from the at least one light source into the filter chamber. A reflective layer, for example comprising a reflective foil surface, may be provided. If the filter chamber is formed by a transparent sidewall, the reflective layer may be disposed around the outside of the sidewall. If the filter chamber is formed by an opaque sidewall, the reflective layer may be disposed on an inner surface of the sidewall.
The filter elements may have an open cell structure. In use, the open cell structure may facilitate the transmission of the light through the filter pack. The filter elements may each comprise one or more filter cells. The filter elements may comprise a tubular element having one or more filter cells formed therein. The filter elements may comprise a planar element, such as a disc- or polygon-shaped element, having a plurality of filter cells formed therein.
Alternatively, or in addition, the filter elements may be at least partially UV transparent.
The filter elements may have a closed structure. The filter elements may each comprise a disc, a bead or a pellet. The closed structure of the filter elements may not include filter cells. The filter elements may be at least partially UV transparent to facilitate the transmission of light emitted from the at least one light source through the filter pack.
The one or more filter cell may have a length greater than or equal to 3 mm, 4 mm, 5 mm, 6 mm, 7 mm or 8 mm. The one or more filter cell can have a length which is less than or equal to 8 mm, 10 mm, 12 mm, 14 mm or 16 mm. The length of the one or more filter cell can be approximately 7 mm, 8 mm, 9 mm, 10 mm, 11 mm or 12 mm. The one or more filter cell may have a length in the range 3 mm to 12.6 mm, inclusive. In certain embodiments, the one or more filter cell may have a length of 8.95 mm and a diameter in the range 10 mm to 11.5 mm. The length of the one or more filter cell may correspond to a length of the mechanical filter element along its longitudinal axis.
The one or more filter cell can each have a cross-sectional area less than or equal to 10 mm2, 8 mm2, 5 mm2, or 3 mm2. The cross-sectional area of said one or more filter cell is measured in a reference plane disposed perpendicular to a longitudinal axis of the mechanical filter element. The one or more filter cell can have a cross-sectional area greater than or equal to 1 mm2, 3 mm2 or 5 mm2. The one or more filter cell can have at least substantially the same cross-sectional area. The one or more filter cell can have a cross-sectional area in the range of 2.8 mm2 to 2.9 mm2.
Alternatively, or in addition, the filter elements may be formed from a UV transparent (or semi-transparent) material. The filter elements may be formed from a material which is transparent (or semi-transparent) to UV light having a wavelength corresponding to the wavelength of the UV light output by the light source. The filter elements could be formed of glass, for example. However, it is envisaged that the filter elements would be moulded from a plastics material, for example using an extrusion process.
The filter apparatus may comprise means for introducing air into the filter chamber through one or more air inlets to agitate the filter elements.
The filter chamber may be at least substantially sealed. The air introducing means may be configured to draw air into the filter chamber as liquid is drained from said filter chamber. The means for introducing air into the filter chamber may comprise an air supply conduit having at least one air inlet for introducing air into the filter chamber.
According to a further aspect of the present invention there is provided a filter apparatus for mechanically filtering a liquid, the filter apparatus comprising:
A control unit may be provided for controlling activation of the steriliser unit. The control unit may be configured to control activation of a pump for supplying liquid to the filter chamber.
The control unit may be configured to activate the steriliser unit when the pump is operating.
According to a further aspect of the present invention there is provided a method of filtering a liquid, the method comprising:
The filter elements may each have an open cell structure.
Sterilising the filter elements may comprise emitting light which is incident on the filter elements in the filter chamber. The light may be emitted by a light source disposed inside the filter chamber. Alternatively, the light may be emitted by a light source provided outside the filter chamber and configured to direct the light into the filter chamber.
Sterilising the filter elements may comprise emitting ultraviolet (UV). The light emitted into the filter chamber may have a wavelength of between 100 nm and 280 nm inclusive.
The method may comprise sterilising the filter elements forming the filter pack. The filter chamber may comprise a liquid inlet and a liquid outlet. The steriliser unit may be disposed proximal to the liquid outlet.
The method may comprise activating a steriliser unit to sterilise the filter elements in the filter chamber.
The steriliser unit may be disposed inside the filter chamber.
The steriliser unit may be disposed outside the filter chamber.
The flow of liquid through the filter chamber may be performed concurrent with sterilisation of the filter elements and/or the liquid.
According to a further aspect of the present invention there is provided a method of filtering a liquid, the method comprising:
The backwashing operation may be performed periodically to clean the filter elements. The backwashing operation may comprise purging liquid in the filter chamber. A steriliser unit may be activated during the backwashing. The backwashing operation may be extended by delaying re-filling of the filter chamber in order to promote sterilisation of the filter elements.
According to a further aspect of the present invention there is provided a method of filtering a liquid, the method comprising:
The term “sterilising” and the derivatives thereof are used herein to refer to any process which kills or renders inactive micro-organisms. The term “disinfect” could also be used to describe this process.
Any control unit or controller described herein may suitably comprise a computational device having one or more electronic processors. The system may comprise a single control unit or electronic controller or alternatively different functions of the controller may be embodied in, or hosted in, different control units or controllers. As used herein the term “controller” or “control unit” will be understood to include both a single control unit or controller and a plurality of control units or controllers collectively operating to provide any stated control functionality. To configure a controller or control unit, a suitable set of instructions may be provided which, when executed, cause said control unit or computational device to implement the control techniques specified herein. The set of instructions may suitably be embedded in said one or more electronic processors. Alternatively, the set of instructions may be provided as software saved on one or more memory associated with said controller to be executed on said computational device. The control unit or controller may be implemented in software run on one or more processors. One or more other control unit or controller may be implemented in software run on one or more processors, optionally the same one or more processors as the first controller. Other suitable arrangements may also be used.
Unless indicated to the contrary, references herein to a cross-section of the filter chamber refer to a transverse cross-section extending perpendicular to a longitudinal axis of the filter chamber. At least in certain embodiments, the filter chamber may have cylindrical symmetry about said longitudinal axis. The longitudinal axis is typically arranged substantially vertically, but other arrangements may also be useful.
Within the scope of this application it is expressly intended that the various aspects, embodiments, examples and alternatives set out in the preceding paragraphs, in the claims and/or in the following description and drawings, and in particular the individual features thereof, may be taken independently or in any combination. That is, all embodiments and/or features of any embodiment can be combined in any way and/or combination, unless such features are incompatible. The applicant reserves the right to change any originally filed claim or file any new claim accordingly, including the right to amend any originally filed claim to depend from and/or incorporate any feature of any other claim although not originally claimed in that manner.
One or more embodiments of the present invention will now be described, by way of example only, with reference to the accompanying figures, in which:
A filter system S incorporating a filter apparatus 1 in accordance with an embodiment of the present invention will now be described with reference to
In the filter system S shown schematically in
As shown in
As shown in
The filter apparatus 1 also comprises a drain conduit 16 for draining water from the filter chamber 5. The drain conduit 16 may, for example, be connected to waste or to a sump for collecting waste water. A drain valve 18 is provided for selectively opening and closing the drain conduit 16. The drain valve 18 in the present embodiment is manually operated, for example by operating a control lever. In a variant, the drain valve 18 may be actuated by a drain valve actuator, for example a first electromechanical actuator, such as a solenoid.
The filter apparatus 1 comprises means for introducing air into the filter chamber 5. The air introduction means (denoted generally by the reference numeral 22) comprises an air supply conduit 23 and a check valve 24. The air supply conduit 23 is connected to one or more air inlets 25 for introducing air into the filter chamber 5. As described herein, the air supply conduit 23 is configured to enable air to be drawn into the filter chamber 5 through the air inlets 25 by the reduced pressure in the filter chamber 5 caused by the water W draining from the filter chamber 5. The air supply conduit 23 extends vertically and has an air intake 27. In the present embodiment the check valve 24 is disposed at or proximal to the air intake 27. The air inlets 25 may be formed in one or more distribution conduits (not shown) disposed at the base of the filter chamber 5, for example extending radially outwardly from a central manifold. The check valve 24 enables one-way flow through the air supply conduit 23. In particular, the check valve 24 is configured to allow air to enter the air supply conduit 23 and to prevent water exiting through the air supply conduit 23. The check valve 24 may, for example, comprise a spring-biased closure member or a closure flap (not shown) configured to open to allow air to be drawn into the air supply conduit 23 and to close to prevent water W exiting through the air supply conduit 23. The check valve 24 may, for example, comprise a ball for locating in a valve seat to seal the air supply conduit 23. In an alternative embodiment, the check valve 24 may be replaced with a valve member which may be selectively opened and closed. In alternative embodiments, the check valve 24 may comprise an electromechanical actuator, such as a solenoid, for opening and closing the air supply conduit 23.
As outlined above, a plurality of filter elements 7 are disposed in the filter chamber 5. When the water W is introduced into the filter chamber 5, the filter elements 7 form a filter pack 29. In the present embodiment, the filter elements 7 have substantially neutral buoyancy and, due to the upwards flow of the water W through the filter chamber 5, the filter pack 29 forms at the top of the filter chamber 5, as illustrated in
As shown in
The filter apparatus 1 in the present embodiment comprises a steriliser unit 36 which is activated during filtration of the water W. The steriliser unit 36 comprises a light source 37, a shield member 38 and an electrical connector 39. The light source 37 is disposed inside the shield member 38. The light source 37 comprises at least one UV lamp configured to emit UV light for sterilising the filter elements 7. The shield member 38 is formed of quartz to enable transmission of the UV light emitted from the light source 37. In the present embodiment, the steriliser unit 36 comprises two (2) tubes arranged alongside each other to form a UV lamp. The UV lamp in the present embodiment has a power rating of 36 Watts. The light source 37 may comprise a single lamp or more than two (2) lamps. The steriliser unit 36 could comprise more than one light source 37. The light source 37 is configured to emit electromagnetic radiation in the ultraviolet (UV) range (i.e. electromagnetic radiation having a wavelength in the range 10 nm to 400 nm). In use, the UV light emitted by the light source 37 has germicidal properties and is effective in killing or rendering inactivate microorganisms, such as bacteria, germs, protozoa, helminths, fungi and viruses. Thus, at least in certain embodiments, the light source 37 may be germicidal. In certain embodiments, the emitted light may be short-wavelength ultraviolet (referred to as Ultraviolet C or UVC) having a wavelength in the range 100 nm to 280 nm. The ultraviolet light emitted by the light source 37 is effective in reducing or eliminating biological activity in the water W and/or in the filter elements 7. An enlarged view of the filter pack 29 is shown in
As shown in
The filter elements 7 disposed in the filter chamber 5 have an open cell structure which, in use, facilitates the transmission of the light emitted by the light source 37 through the filter pack 29. The light may, for example, be transmitted through the open cells of the filter elements 7. In certain embodiments, at least some of the light emitted by the light source 37 is transmitted at least partially through the filter pack 29. At least some of the light emitted by the light source 37 may be reflected off the surface of the filter elements 7 promoting scattering of the light within the filter pack 29. This may help to increase exposure of micro-organisms present on the filter elements 7 (both on external surfaces thereof and also on interior surfaces within the open cells) to the UV light emitted by the at least one light source 22. The provision of ribs on the outside of the filter elements 7 may help to maintain paths for transmission of the UV light between filter elements 7 disposed adjacent to each other within the filter pack 29. The central location of the light source 37 within the filter chamber 5 helps to promote penetration of the UV light into the filter pack 29. As shown in
The filter elements 7 could be formed from a plastics material which is transparent or semi-transparent to UV light. At least some of the UV light emitted by the light source 37 may be transmitted through the filter elements 7 within the filter pack 29. The filter elements 7 may be formed from a plastics material which is transparent (or semi-transparent) to UV light having a wavelength corresponding to the wavelength of the UV light output by the light source 37. For example, the plastics material may permit transmission of UV light having a wavelength less than 290 nm. The filter elements 7 may, for example, be formed from UV transmitting acrylic, cyclic olefin copolymer (COC), or other plastics polymer.
As shown schematically in
The operation of the filter apparatus 1 will now be described with reference to
The steriliser unit 36 is activated at the same time as the pump 3. The light source 37 is energized and UV light is emitted directly into the filter pack 29, as illustrated in
As shown in
The introduction of air into the filter chamber 5 continues concurrently with drainage of the water W from the filter chamber 5. By draining the water W through the drain conduit 16, the material and debris is expelled from the filter chamber 5. The filter elements 7 may thereby be cleaned ready to perform filtration. The agitation of the filter elements 7 continues until the water level in the filter chamber 5 drops below the height of the air inlets 25 or the filter chamber 5 is empty. The level of the water W drops below the height of the air inlets 25 and air is drawn freely into the filter chamber 5. The pressure in the filter chamber 5 returns to atmospheric pressure and the check valve 24 closes. As shown schematically in
Once the water W has drained to waste and the filter chamber 5 is empty, the drain valve 18 is operated to close the drain conduit 16 and the pump 3 is re-started. The pump 3 supplies unfiltered water W such that the filter chamber 5 is partially or completely re-filled with unfiltered water W. The drain valve 18 may be held open such that additional washing of the filter elements 7 may be performed and the water supplied by the pump 3 flushed directly to waste through the drain conduit 16. The inlet for the liquid supply conduit 11 could extend upwardly into the filter chamber 5 to promote washing of the filter elements 7. In alternative arrangements, the drain valve 18 may be closed before or concurrent with opening of the liquid return conduit 13. The backwashing may optionally be performed more than once. For example, the filter chamber 5 may be partially or completely re-filled, the liquid return conduit 13 closed and the drain valve 18 re-opened. The backwashing of the filter elements 7 is the same as described above, as air is drawn into the filter chamber 5 to form bubbles B which agitate the filter elements 7.
The pump 3 is re-started to pump water from the swimming pool 2 into the filter chamber 5. The drain valve 18 is operated to close the drain conduit 16 and the filter chamber 5 is refilled with unfiltered water W. The filter elements 7 re-form the filter pack 29 and are operative to perform mechanical filtration of the water W since it flows upwardly through the filter chamber 5. The steriliser unit 36 is activated and the light source 37 illuminated. The filtered water W is returned to the swimming pool 2 through the liquid return conduit 13.
The filter apparatus 1 described herein incorporates a sealed filter chamber 5 capable of supporting an operating pressure greater than atmospheric pressure. It will be understood that the filter apparatus 1 may be modified such that the operating pressure in the filter chamber 5 is less than atmospheric pressure. In particular, the filter apparatus 1 may be reconfigured such that the filter chamber 5 is on the suction side of the pump 3. For example, the pump 3 may be disposed in the liquid return conduit 13. The other connections to the filter chamber 5, including the air introducing means 22, may remain unchanged in this arrangement.
A variant of the filter apparatus 1 is shown in
To facilitate installation of the filter apparatus 1 described herein, the filter chamber 5 may be pre-charged at the assembly stage with an appropriate volume of the filter elements 7. Thus, the filter elements 7 may be introduced into the filter apparatus 1 during assembly. The filter apparatus 1 may be shipped with the filter elements 7 in situ.
It will be understood that more than one of the filter apparatus 1 described herein may be arranged in series or in parallel to perform filtration. An array comprising a plurality of the filter apparatus 1 may be assembled depending on the volume of liquid to be filtered. In certain embodiments, the filter apparatus 1 may have a modular configuration to facilitate assembly of the array. A schematic representation of a filtration system S comprising a first filter apparatus 1 and a second filter apparatus 1 arranged in parallel is shown in
The steriliser unit 36 has been described herein as being disposed inside the filter chamber 5. In a variant, the steriliser unit 36 could be provided outside the filter chamber 5. For example, the steriliser unit 36 could be configured to emit ultra violet light into the filter chamber 5, for example through a transparent or semi-transparent section of the sidewall 6. The steriliser unit 36 could, for example, have an annular form for emitting light radially inwardly into the filter chamber 5.
The filter apparatus 1 described herein establishes an up flow of the water W through the filter chamber 5. It will be understood that the filter apparatus 1 may be modified to establish a down flow of the water W through the filter chamber 5. In this arrangement, the steriliser unit 36 may be disposed at the bottom of the filter chamber 5. The filter apparatus 1 may also be configured to establish a lateral or horizontal flow of water W through the filter chamber 5.
Number | Date | Country | Kind |
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1718912.7 | Nov 2017 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/081193 | 11/14/2018 | WO | 00 |