Equipment, such as the crossbar switch described in the related application having Attorney Docket No. 100.813, require cooling to keep temperature sensitive electronic and/or optical devices within desired temperature range. In some equipment, the devices in the equipment require relatively clean environment. If dirt or particles enter the equipment via the cooling system, a ill-placed particle can short out an electronic device or block an optical beam in an optical device or optical system within the equipment.
In one embodiment, a filter assembly comprising a cover plate and a filter support. The filter support includes a length extending perpendicularly from an edge of the cover plate, a first edge and a second edge defining a height, a first U-shaped filter support extending from the first edge and a second U-shaped filter support extending from the second edge. The first U-shaped filter support and the second U-shaped filter support are configured to hold a filter there-between.
In another embodiment, a telecommunications equipment system that includes a chassis to house telecommunications equipment, a filter assembly having a filter support, and a filter. The filter support is configured to fit within the chassis in the path of an airflow. The filter is configured to fit within the filter support extending the majority the length of the chassis, so that air in the path of the airflow is filtered by the filter.
In yet another embodiment, a method of manufacturing a filter assembly comprising forming a cover plate and forming a filter support connected to and extending perpendicularly from a face of the cover plate. The filter assembly includes a first U-shaped filter support and a second U-shaped filter support.
In yet another embodiment, a method of using a telecommunications equipment system comprising inserting a filter support of a filter assembly into a filter-assembly slot in a chassis housing telecommunications equipment, removably attaching a cover plate to the chassis, operating the equipment housed in the chassis, detaching the cover plate from the chassis while the equipment is operating, and removing the filter and the filter support from the filter-assembly slot. The filter held in the filter support is positioned in the filter-assembly slot.
In accordance with common practice, the various described features are not drawn to scale but are drawn to emphasize features relevant to the present invention. Reference characters denote like elements throughout figures and text.
In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific illustrative embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized and that logical, mechanical and electrical changes may be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense.
The filter support 110 has a length L1 extending perpendicularly from an edge 106 of the cover plate 100, a first edge 111 and a second edge 112, a first U-shaped filter support 120 and a second U-shaped filter support 125. The first edge 111 and the second edge 112 define a height Hi. The filter support 110 has at least one opening 126 positioned between the first edge 111 and the second edge 112 to permit air flow through a filter 140 (not shown in
The first U-shaped filter support 120 extends from the first edge 111. The ledge 130 or bottom of the U-shape extends from the first edge 111 to the lip 132 which is one side of the U-shape. The lip 132 is perpendicular to the ledge 130 and extends in the direction toward the second U-shaped filter support 125. Thus, the U-shape that holds one edge of the filter (not shown in
The second U-shaped filter support 125 extends from the second edge 112. The ledge 134 or bottom of the U-shape extends from the second edge 112 to the lip 136 or side of the U-shape. The lip 136 is perpendicular to the ledge 134 and extends in the direction toward the first U-shaped filter support 120. Thus, the U-shape that holds one edge of the filter (not shown in
The first U-shaped filter support 120 and the second U-shaped filter support 125 are configured to hold a filter 140 within the U-shaped sections of the first U-shaped filter support 120 and the second U-shaped filter support 125.
The cover plate 100 includes at least one hole 103 (
A screw 160, also referred to herein as a thumb screw 160, is shown screwed into the hole 103 till flush with the front face 102 of the cover plate 100 (
In one implementation of this embodiment, the height H1 of the filter support 110 is less than the height H2 of the cover plate 100 (
The filter 140 includes a filter frame 145 and filter material 142. The filter frame 145 surrounds the perimeter of the filter material 142. The filter frame 145 completely covers the edges of the filter 140 and extends partially over the front face 143 and the back face (not shown) of the filter material 142 to hold the filter material within the filter frame 145. The thickness T of the filter frame 145 is slightly less than the length of the ledges 130 and 134. In one implementation of this embodiment, the filter material is 0.25 inch thick quadrofoam. In another implementation of this embodiment, the filter frame 145 is a metal, plastic, or fiber glass. In yet another implementation of this embodiment, the filter frame 145 is 0.25 inches thick aluminum. In yet another implementation of this embodiment, the filter frame 145 extends 0.25 inches over the front face 143 and opposing back face of the filter material 142.
The chassis 200 houses the fan system 260 and includes a partially opened exterior surface 202 that forms one side of the filter-assembly slot 220. The fan system 260 forms the other side of the filter-assembly slot 220. The fan system 260 generates the airflow between the partially opened exterior surface 202 and at least one fan 261 in the fan system 260. At least a portion of the path of airflow is between at least one opening 203 in the partially opened exterior surface 202 and the fan 261. Air in the path of the airflow is filtered by the filter 140 when the filter assembly 90 is completely inserted into the filter-assembly slot 220 and the fan system 260 is operational.
Each screw 160 is used to attach the cover plate 100 to the equipment chassis 200 when the filter support is positioned in a filter-assembly slot 220 within the equipment chassis 200. The screws 160 are screwed into the screw holes 105 (one visible in
The filter assembly 90 can be removed from the chassis 200 while the telecommunications equipment 250 is operational. In one implementation of this embodiment, the filter assembly 90 is removed from the chassis 200 and a new filter 140 is inserted into the filter support 110.
At block 502, a filter support of a filter assembly is inserted into a filter-assembly slot in a chassis housing telecommunications equipment. In one implementation of this embodiment, the filter support 110 of a filter assembly 90 is inserted into a filter-assembly slot 220 in a chassis 200 housing telecommunications equipment so that the first filter 140 held in the filter support 110 is positioned in the filter-assembly slot 220. At block 504, a cover plate is removably attached to the chassis. In one implementation of this embodiment, a cover plate 100 is removably attached to the chassis 200 by screwing the thumbscrews 160 through the holes 103 into the threaded holes 105 in the front face 205 of the chassis 200.
At block 506, the equipment housed in the chassis is operated. In one implementation of this embodiment, the telecommunications equipment 250 housed in the chassis 200 is operated. At block 508, the cover plate is detached from the chassis while the equipment is operating. In one implementation of this embodiment, the cover plate 100 is detached from the chassis 200 while the telecommunications equipment 250 is operating. The cover plate 102 is detached by unscrewing the thumbscrews 160 so that the cover plate 100 is no longer attached to the chassis 200.
At block 510, the filter and the filter support are removed from the filter-assembly slot. In one implementation of this embodiment, the filter 140 and the filter support 110 are removed from the filter-assembly slot 220 by pulling the cover plate 100 away from the front face 205 of the chassis 200.
At block 512, the first filter is removed from the filter support. In one implementation of this embodiment, the first filter 140 is removed from the filter support 110. At block 514, a second filter is inserted into the filter support 110. In one implementation of this embodiment, a second filter, similar to filter 140, is inserted into the filter support 110.
At block 516, the filter support of the filter assembly is re-inserted into the filter-assembly slot in the chassis housing the operating telecommunications equipment so that the second filter is positioned in the filter-assembly slot. In one implementation of this embodiment, the filter support 110 of the filter assembly 90 is re-inserted into the filter-assembly slot 220 in the chassis 200 housing the operating telecommunications equipment 250. The second filter is positioned in the filter-assembly slot 220 in the path of the airflow. At block 518, the cover plate is removably re-attached to the chassis. In one implementation of this embodiment, the cover plate 100 is removably re-attached to the chassis 200 using the screws 160 to attach the cover plate 100 to the front face 205 of the chassis 200.
At block 702, a metal sheet is shaped into a first section. At block 704, two screw holes 103 are formed in the first section. In one implementation of this embodiment, two screw holes 103 are drilled in the first section. In another implementation of this embodiment, two screw holes 103 are etched through in the first section. In yet another implementation of this embodiment, two screw holes 103 are punched through the first section. In yet another implementation of this embodiment, two screw holes 103 are cut through the first section. In yet another implementation of this embodiment, two screw holes 103 are formed in the first section.
At block 706, a metal sheet is formed into a second section having a first edge and a second edge defining a height. In one implementation of this embodiment, a metal sheet is formed into a second section having a first edge 111 and a second edge 112 defining a height H1.
At block 708, two U-shape sections are shaped from a metal sheet. The U-shape sections each have a length about the length of the second section. At block 710, the first U-shaped section is attached to the first edge of the filter support. In one implementation of this embodiment, the first U-shaped section is attached to the first edge 111 of the filter support 110.
At block 712, the second U-shaped section is attached to the second edge so that the U-shapes are open to each other. In one implementation of this embodiment, a second U-shaped section 125 is attached to the second edge 112 so that the U-shapes 120 and 125 are open to each other. In this manner, a first U-shaped filter support 120 extending from the first edge 111 is formed and a second U-shaped filter support 125 extending from the second edge 112 is formed.
At block 714, at least one air-pass-through opening is formed in the second section between the first edge 111 and the second edge 112. In one implementation of this embodiment, six air-pass-through openings 126 are formed in the second section 128 between the first edge 111 and the second edge 112.
The cover plate 100 is formed according to the process described with respect to blocks 802 and 804. At block 802, a sheet is shaped into a first section and a connected second section. The first section and a second section share a boundary. In one implementation of this embodiment, the sheet 400 of
At block 804, at least one screw hole 103 is formed in the first section. In one implementation of this embodiment, two screw holes 103 are formed in the first section 402 by drilling the holes 103 in the metal plate 400. In yet another implementation of this embodiment, two screw holes 103 are punched through the first section. In yet another implementation of this embodiment, two screw holes 103 are cut through the first section. In yet another implementation of this embodiment, two screw holes 103 are formed in the first section.
At block 806, a portion of the metal sheet is removed at the boundary between the first section and the second section. In one implementation of this embodiment, portions encircled by the dashed circles 410 in
The filter support 110 is formed according to the process described with respect to blocks 808 through 814. At block 808, openings are formed in the second section. The openings have a height that is less than a height of the first section. In the embodiment shown in
At block 810, the first section is bent with respect to the second section along the boundary until the first section is perpendicular to the second section. In one implementation of this embodiment, the first section 402 is bent with respect to the second section 404 along the boundary 408 until the first section 402 is perpendicular to the second section 404 and the projecting out of the plane in which the second section 404 lies. The removal of the portions 410 makes the bending of the first portion 402 with respect to the second portion 404 easier since the remaining boundary 408 has less material to bend.
At block 812, the first edge of the second section is shaped to form U-shapes along the length of the first edge in order to form the first U-shaped filter support extending from the first edge. In one implementation of this embodiment shown in
Then the second section 404 is bent along the dashed line 212 so that the material between the dashed line 212 and the edge 113 is parallel to the plane in which the openings 126 lie. The material between the dashed line 212 and the edge 113 is offset from the plane in which the openings 126 lie by the distance between the dashed line 211 and dashed line 212. The dashed line 211 is now the edge 111 as seen in
At block 814, the second edge of the second section is shaped to form U-shapes along the length of the second edge in order to form the second U-shaped filter support extending from the first edge. The U-shapes are open to each other. In one implementation of this embodiment shown in
Then the second section 404 is bent along the dashed line 216 towards the edge 113 so that the material between the dashed line 216 and the edge 114 is parallel to the plane in which the openings 126 lie. The material between the dashed line 216 and the second edge 114 is offset from the plane in which the openings 126 lie by the distance between the dashed line 214 and dashed line 216. The dashed line 214 is now the second edge 112 as seen in
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement, which is calculated to achieve the same purpose, may be substituted for the specific embodiment shown. This application is intended to cover any adaptations or variations of the present invention. Therefore, it is manifestly intended that this invention be limited only by the claims and the equivalents thereof.
This application is related to U.S. patent applications Ser. No. ______ (Attorney Docket No. 100.813) having a title of “CROSSBAR SWITCH” (also referred to here as the “100.813 Application”) filed on the same date herewith. This application is also related to U.S. patent applications Ser. No. ______ , (Attorney Docket No. 100.815) having a title of “FAN MODULE” (also referred to here as the “100.815 Application”) filed on the same date herewith. This application is also related to U.S. patent applications Ser. No. ______ , (Attorney Docket No. 100.816) having a title of “AN APPARATUS FOR COOLING ELECTRONICS” (also referred to here as the “100.816 Application”) filed on the same date herewith. The 100.813 Application, the 100.815 Application, and the 100.816 Application are incorporated herein by reference.