Patent Application
20170072348
The invention relates to a filter device having a securing device for securely fixing a filter element on an element mount. The invention also relates to a filter element for a filter device so designed.
A filter device is known from DE 10 2014 000 490 A1, having a filter housing defining a main axis, in which at least one filter element is replaceably accommodated, and which has a housing pot surrounding the particular filter element and a housing head removably attachable thereto, in which at least one fluid passage for the discharge flow of filtrate is formed, and having a valve device associated with said fluid passage, which includes a closing body which, in a closed position, blocks the discharge flow of filtrate and in a release position allows the discharge flow, and having a locking device, which includes a blocking element which, in a locking position, locks the closing body of the valve device in the closed position, wherein the blocking element may be moved out of the locking position into an inoperative unlocking position by means of a control element provided on the particular filter element which, when the filter element is situated in the functional position in the housing pot, mechanically acts on the blocking element as the housing head is being attached to the housing pot.
Because in the known solution, the blocking element of the locking device is mounted in the housing pot for axial displacement along the main axis for its movement between the locking position and unlocking position and, when attaching the housing head, can be moved into the unlocking position through contact with the control element of the filter element, the blocking element may be moved by the control element of the filter element directly into the unlocking position during the relative axial movement taking place as the housing head is attached to the housing pot, so that, in general, when actuating the known device with low actuation forces, a low material load also occurs, which permits the use of cost-efficient materials, such as synthetic materials, for the relevant functional elements in the known solution.
When the housing head is attached to the housing pot in the known solution with no filter element situated in the functional position, a valve plate of the valve device remains locked in its closed position, so that the associated discharge flow valve remains closed. In this case, a faulty initial operation with no filter element is ruled out as is the insertion of a non-fitting filter element, which may also constitute a type of inexpensive knock-off.
Based on this prior art, the object underlying the invention is to provide a filter device together with a filter element for such a device, which absolutely ensures that the filter element, when being replaced with a new element, cannot by itself fall out of the housing so constructed due to its own weight upon opening the housing parts of the device. In addition, protection against knock-offs with respect to the filter element is to be achieved in a structurally simple manner. Such an object is achieved by a filter device having the features of claim 1, and an associated filter element having the features of claim 12.
Because, according to the characterizing portion of claim 1, the securing device includes a securing means, which may be brought, in particular by hand, by means of a control device from a position in which the filter element on the element mount is released, to a position in which the filter element is fixed on the element mount, wherein the securing means is preferably formed by a slotted, elastically flexible securing ring, said securing ring may be pushed over a bead-like control device on the element mount when mounting the filter element on the element connector, wherein the securing ring expands and, once it overcomes the bead of the control device, the securing ring, due to its inherent elasticity, retracts to its original position and fixes the filter element in a definitive and secured manner on the element mount of the filter device.
If the housing parts of the filter device are then separated from one another for replacement with a new element, for example, the filter element remains secured to the element mount regardless, due to the securing device with the securing means, and only after the particular operator has applied an appropriate force, is it possible to remove, in reverse sequence, the filter element from the element mount, as a result of the securing ring as the securing means traveling downward past the bead-like control device, in the process of which it is again expanded.
In one further refinement according to the invention, the replaceably designed filter element for the filter device includes the securing device together with the securing ring at one end cap of the filter element material, preferably pleated in design.
The aforementioned securing means, in the form of the securing ring, is preferably a round wire securing ring or some other conventional securing ring, which may also be formed from synthetic material. In addition, non-slotted rings made of an elastomer material may also be used, the operating temperatures of the filter device permitting.
It is particularly preferably provided that the control device is disposed in an annular manner on the element mount, and is provided with two opposing approach ramps of the control device for the securing ring, which converge at a common transition point as an actuating bead, the diameter of which corresponds at least to the minimum expansion diameter of the securing ring.
Due to the approach ramps, extending in a straight line as seen in cross-section, at a preferred inclination angle of between 30° to 45°, an energy-efficient, frictionless expansion of the securing ring takes place, and the securing ring is able to pass over the bead-like transition point of the securing device with minimal actuating forces for a fixing or releasing of the filter element in both possible directions of travel.
To reliably guide the securing ring, a chamber housing is provided, which accommodates the securing ring and, in the radial expansion direction of the securing ring, includes an accommodation space which accommodates the securing ring once the ring passes over the bead-like transition point between the two approach ramps of the control device in the respective direction of travel.
The aforementioned chamber housing, with the securing ring accommodated therein, forms a kind of spacer, which is fixed between two ring caps that are part of an end cap of the filter element. As such, the securing device can be integrated in a cost-efficient manner in said chamber as part of the end cap of the filter element.
It is further provided in one preferred embodiment of the filter device according to the invention, that the one, in particular, lower ring cap of the end cap of the filter element is abutted by a flange-like sealing and guide surface, which may be brought into contact with a projecting engagement connection piece of the element mount. It is further preferably provided that in the sealed, fixed operating state of the device, the flange-like sealing and guide surface and the engagement connection piece engage in the filter element on the filtrate and clean side thereof, and that the installation height of the engagement connection piece corresponds at least to the height of the spacer, together with the length of the flange-like sealing and guide surface.
An effective safeguard against replication can be achieved, in particular with the latter mentioned feature combinations. According to the solution of the invention, the sealing surface and the securing of the filter element are both situated on the connection piece of the element mount of the filter device. This element mount connection piece is preferably part of the filter head of the housing of the filter device and, therefore, not readily replaceable, since it accommodates parts of the fluid supply and fluid discharge and is thus fixedly connected to a hydraulic supply network.
Normally, the internal dimension of the filter housing of the filter device determines the fitting clearance for the filter element. However, it must be ensured in any case, that with a mount connection piece of suitable length, the sealing can occur in any position; otherwise, the filter device is incapable of functioning.
This clearance can be minimized through the use of the securing ring, as a result of which, in turn, the sealing surface on the mount connection piece can be reduced. In the case of an inexpensive knock-off reconstruction, in which no securing element for the filter element is used, it then becomes difficult to compensate for the larger tolerances of the filter housing while maintaining the same element length and the same filter surface, and to ensure the sealing on the shortened mount connection pieces.
The securing of the filter element in the filter housing meets the customer demand of absolutely ensuring that the filter element, upon opening of the housing cover, cannot by itself fall out of the housing due to its own weight. Moreover, integrating the securing device with the securing ring in parts of the end cap of the filter element provides a solution, which may be advantageously used, in particular, in the case of minimal housing wall thicknesses. This has no counterpart in the prior art.
The object according to the invention is explained in greater detail below based on an exemplary embodiment according to the drawing. Shown in a basic longitudinal cross-sectional representation, not to scale, are in
The control device 18 is disposed in an annular manner in the upper third on a cylindrical element connection piece or engagement connection piece 20 of the element mount 14, and includes two opposing approach ramps 22 and 24 for the securing ring 16. The two opposing approach ramps 22, 24 converge at the middle of a bead-like transition point 26. The maximum outer diameter of the transition point 26 in this case corresponds to the minimum possible expansion diameter of the securing ring 16. The control device 18, with its two approach ramps 22, 24, as well as with the transition point 26 formed by these approach ramps, is cylindrically designed as a closed annular body and as an integral component of the cylindrical element connection piece 20.
As further shown in the depiction of
A spacer 32, consisting in particular of the chamber housing 28 and the securing ring 16 accommodated therein, is fixed between two ring caps 34, 36, which are part of the upper end cap 38 of the filter element 12. The lower ring cap 34 as viewed in the direction of
A thin-walled ring element 42, which together with parts of the projection 40, delimits upwardly a sealed space 44 for accommodating an O-ring 46, is inserted and fixed on the inner side of the projection 40. As such, the downwardly projecting ring element 42 attached to the lower ring cap 34 has a flange-like sealing and guide surface 48 which, according to the representation of
The upper ring cap 36 is fixed by means of a welded connection, for example, on the upper side of the ring cap 34, and recessed somewhat inwardly, and includes an additional vertically extending projection 56, which extends coaxially relative to the projection 40 of the lower ring cap 34. The vertically extending additional projection 56 in turn, is, as depicted in
The additional projection 56, with its upper flanged edge, thus forms the upper limit of the accommodation space 30 of the chamber housing 28 with the securing ring 16. In addition, the securing ring 16, in the installed state of the filter element 12 on the element mount 14 shown in
The securing device 10 described above is part of an entire filter device, as is illustrated in greater detail in
Additional housing parts of the filter device include here a filter pot 62, which can be fixed to a filter head 64 intended to be fixedly mounted. The filter head 64 includes a supply connection 66 for unfiltrate and a discharge connection 68 for fluid from the filter device cleaned with the aid of the filter element. Also installed in the filter head 64 is a spring-loaded check valve 70 of conventional design, which releases the fluid connection from the interior of the filter element 12 to the discharge connection 68 when the filter device is in operation, and otherwise closes in the opposite direction. Below this, as viewed in the direction of
If a change of filter is called for, the filter pot 62 is unscrewed from the filter head 64, wherein the filter element 12 continues to be held on the element mount 14 via its element connection piece 20 by the securing device 10 with the securing ring 16. If a technician removes the filter element 12 by hand, in a downward direction as seen in the orientation of the figures, the securing ring 16 of the securing device 10 stops at the upper approach ramp 24. The slotted, elastically flexible ring 16 expands in the process and is accommodated by the accommodation space 30 of the chamber housing 28, as long as the ring 16 passes the transition point 26 between the two approach ramps 22, 24. The ring, directed by the lower approach ramp 22, then contracts again and the element 12 is removed from the mount 14. A new element, which is identical in design to the preceding contaminated element 12 and includes the securing device 10, is then pushed from below onto the element or engagement connection piece 20, at which point the ring 16 expands at the lower approach ramp 22.
After passing over the transition point 26, the ring 16 contracts again and, according to the illustration of
In an alternative preferred embodiment, however, it is provided to leave the cylindrical housing pot 62 screwed onto the filter head 64 and secured via the set screws, not further depicted. Accordingly, a changing of the filter element 12 merely requires the removal of the bottom housing end cap 78, which is screwed via threads to the bottom side of the housing pot or filter pot 62. In the solution as such, a seal in the form of an O-ring is then also provided between the top side of the filter pot 62 and the filter head 64, as illustrated in
In principle, it is also possible to locate the securing device 10 together with the seal on the inner side of the engagement or mount connection piece 20, so that the securing ring is then compressed instead of expanded. The securing device 10 with the securing ring 16, not further depicted, could also be inserted in a recess in the engagement or mount connection 20 in the region of the openings of the connection piece 20. The upper end cap of the filter element 12, provided with a ramp-like control device, then engages from the inside into the opening thus formed which, in turn, results in an actuation of the securing ring and an expansion thereof until it reaches its final fixed position.
