The present invention relates to a filter device and a fluid purification system which remove minute matters such as fine powdery dust contained in a fluid, foreign matters and other matters mixed in a fluid, contaminants, and light waste such as threadlike waste and fibrous waste.
For example, in a machining apparatus, cutting work is performed while supplying a cutting fluid from a supply tank, and the cutting fluid contains minute matters such as fine powdery cutting waste, foreign matters, matters mixed therein, and contaminants.
When the cutting fluid containing the minute matters is supplied to a filter device, +the filter device removes the minute matters and then returns the cutting fluid into the supply tank (e.g., refer to Patent Literature 1).
Examples of the above filter device include a filter device which catches minute matters on a filter membrane to remove the minute matters or removes the minute matters by precipitation. However, the filter membrane may be clogged, and if the filter membrane is clogged, the filter membrane should be cleaned by flowing a cleaning liquid in a direction opposite to the filtering direction, or the filter device should be disassembled to clean the filter membrane.
For example, in the filter device whose filter membrane is cleaned by flowing the cleaning liquid in the direction opposite to the filtering direction, it is difficult to clean the filter membrane sufficiently, and to make matters worse, cleaning operation which requires disassembling the filter device to clean the filter membrane is troublesome. If the filter membrane is used repeatedly, the filtering accuracy is mostly deteriorated, so that the filter membrane is likely to be clogged. Therefore, most filter membranes are disposable filter membranes, thus increasing in cost.
In a filter device which removes minute matters using a centrifugal separator or the like, light waste such as threadlike waste and fibrous waste often fails to be removed, and there is a problem that algae grow after cleaning.
In view of the above circumstances, an object of this invention is to provide a filter device and a fluid purification system which can reliably remove minute matters, can be cleaned in a simple manner instead of being replaced, and are low cost.
In order to solve the above problem and achieve the object, the present invention is constituted as follows.
The invention described in claim 1 is a filter device which filters a liquid to remove minute matters mixed in the liquid. The filter device includes a filtering chamber for filtering the liquid. In the filter device, a plurality of filter pieces are stored in the filtering chamber, the plurality of filter pieces are accumulated to filter the liquid, and the plurality of filter pieces are dispersed to be cleaned.
The invention described in claim 2 is the filter device according to claim 1 characterized in that in the filtering chamber, a volume of a filtering portion for storing the plurality of filter pieces is variable between a filtering state and a cleaning state, the volume of the filtering portion is brought into the filtering state to accumulate the plurality of filter pieces and, thus, to filter the liquid, and the volume of the filtering portion is enlarged into the cleaning state to disperse the plurality of filter pieces and, thus, to allow cleaning of the plurality of filter pieces.
The invention according to claim 3 is a filter device which filters a liquid to remove minute matters mixed in the liquid. The filter device includes a filtering chamber for filtering the liquid. In the filter device, the filtering chamber has a filtering portion in which a plurality of filter pieces are accumulated to filter the liquid and a cleaning portion in which the plurality of filter pieces are dispersed to be cleaned and includes moving means which moves the plurality of filter pieces between the filtering portion and the cleaning portion.
The invention according to claim 4 is the filter device according to any one of claims 1 to 3, which includes stirring means which performs stirring when the plurality of filter pieces are dispersed to be cleaned.
The invention according to claim 5 is a fluid purification system which includes a centrifugal separator which separates minute matters, contained in a fluid, by centrifugal force and the filter device according to any one of claims 1 to 4 which is arranged at the post stage of the centrifugal separator. In the fluid purification system, the filter device removes remaining minute matters separated by the centrifugal separator.
According to the above constitutions, this invention has the following effects.
In the invention described in claim 1, the liquid flows into the filtering chamber to accumulate the filter pieces and, thus, to filter the liquid, and the liquid flows into the filtering chamber to disperse and clean the filter pieces. After the completion of the cleaning, the liquid flows into the filtering chamber to accumulate the filter pieces and, thus, to be allowed to be filtered. Consequently, the filter pieces can be easily reused without disassembly or replacement.
In the invention described in claim 2, the volume of the filtering portion is brought into the filtering state to accumulate the filter pieces and, thus, to filter the liquid, and the volume of the filtering portion is enlarged into the cleaning state to disperse the filter pieces and, thus, to allow cleaning of the filter pieces. Since the volume of the filtering portion is variable, the filtering of the liquid and the cleaning of the filter pieces can be achieved simultaneously, so that the filter pieces can be easily reused without disassembly or replacement.
In the invention described in claim 3, the filtering chamber has the filtering portion in which the filter pieces are accumulated to filter the liquid and the cleaning portion in which the filter pieces are dispersed to be cleaned, and the filter pieces are moved between the filtering portion and the cleaning portion to allow the filtering of the liquid and the cleaning of the filter pieces, so that the filter pieces can be easily reused without disassembly or replacement.
In the invention described in claim 4, stirring is performed when the filter pieces are dispersed to be cleaned, and the filter pieces can be effectively cleaned by this stirring.
In the invention described in claim 5, the minute matters contained in the fluid are separated by the centrifugal separator, and the remaining minute matters separated by the centrifugal separator are removed by the filter device according to any one of claims 1 to 4 which is arranged at the post stage of the centrifugal separator, whereby the minute matters can be reliably removed.
Hereinafter, embodiments of a filter device and fluid purification system of this invention will be described. Those embodiments show the most preferred embodiments of the invention, and the invention is not limited to those embodiments.
The filter device and the fluid purification system of this invention are used in removal of minute matters contained in raw materials and other fluids for medicines, chemicals, foods, beverages, in removal of minute matters such as cutting powders contained in cutting fluids for vehicles, precision equipment, machine tools, and processing industries, in removal of minute matters contained in circulating water and waste water in each factory, water treatment, or the like, in removal of minute matters such as impurities contained in a fluid used in a semiconductor and biotechnology, and in removal of minute matters as foreign matters contained in a fluid such as washing water and a solvent. Thus, the filter device and the fluid purification system are widely used when catching and removing minute matters contained in liquids and gas fluids.
[Filter Device]
A filter device of this embodiment will be described based on
A filter device 50 of this embodiment filters a liquid to remove minute matters mixed in the liquid. In this filter device 50, a device body 10 includes a filtering chamber 11 for filtering a liquid. The filtering chamber 11 is provided with mesh plates 13a and 13b, and a plurality of filter pieces 12 are stored between the mesh plates 13a and 13b. The filtering chamber 11 is arranged in a flow passage 1 through which a liquid flows. Although the filtering chamber 11 filters a liquid flowing from one flow passage 1a to the other flow passage 1b, the filtering chamber 11 may filter the liquid flowing from the flow passage 1b to the flow passage 1a, and the liquid may flow from either of the flow passages 1a and 1b. The filter pieces 12 are accumulated into a mass by a pressure of the flowing liquid, and the liquid is filtered by the accumulated filter pieces 12 to capture and remove minute matters (
In the filter device 50, although a liquid is filtered through the filter pieces 12 to remove minute matters mixed in the liquid, clogging may occur because the minute matters are caught and removed by the filter pieces 12. Thus, for example, the liquid flows from the flow passages 1a to the flow passage 1b, or the liquid flows from the flow passages 1b to the flow passage 1a, and the liquid flows from any of the flow passages 1a and 1b under such a pressure that the accumulated filter pieces 12 are dispersed. This constitution allows the accumulated filter pieces 12 to be dispersed and cleaned in the filtering chamber 11 by the pressure of the flowing liquid (
As described above, although the liquid flows into the filtering chamber 11 at a predetermined pressure to accumulate the filter pieces 12 and, thus, to be filtered, during the cleaning of the filter pieces 12, the liquid flows into the filtering chamber 11 at a low pressure different from that during filtering to disperse and clean the filter pieces 12. After the completion of the cleaning, the liquid flows into the filtering chamber 11 at a predetermined chamber to accumulate the filter pieces 12 and, thus, to be allowed to be filtered, so that the filter pieces 12 can be easily reused without disassembly or replacement.
<Filter Pieces>
Although the filter pieces have a granular shape, they may have any shape, such as a pebble shape, a small spherical shape, a cotton-like shape, or a plate-like shape, and although the size is preferably 0.1 cm2 to 5 cm2, no limitations in particular are imposed.
An average pore diameter of a microporous filtration membrane used for the filter pieces may be in a range of from 0.01 μm or more and 10 μm or less. Preferred is 0.45 μm or more and 3 μm or less, and more preferred is 0.45 μm or less. Alternatively, preferred is 0.02 μm or more and 0.2 μm or less, and most preferred is 0.02 μm or more and 0.1 μm or less.
A microporous filtration membrane having an average pore diameter of 0.45 μm or more and 3 μm or less is often used for applications of filtering raw materials and other fluids for medicines, chemicals, foods, beverages, and a microporous filtration membrane having an average pore diameter of 0.02 μm or more and 8.0 μm or less is particularly suitable for fluid filtering application for cutting fluids for vehicles, precision equipment, machine tools, and processing industries. Meanwhile, a microporous filtration membrane having an average pore diameter of 0.45 μm or more and 5 μm or less is often used for fluid filtering application for circulating water and waste water in each factory, water treatment, or the like, and a microporous filtration membrane having an average pore diameter of 0.02 μm or more and 0.2 μm or less is particularly suitable for fluid filtering application in a semiconductor and biotechnology. The higher the integration level of a semiconductor, the smaller the pore diameter of a membrane preferably used, and the pore diameter is most preferably 0.02 μm or more and 0.1 μm or less.
Examples of materials of the membrane include fluororesins such as polytetrafluoroethylene and polyvinylidene fluoride as membrane materials highly resistant to heat and chemicals and hardly eluted and polysulfone polymers such as polysulfone, polyethersulfone, and polyphenylenesulfone. Examples of a membrane material highly resistant to chemicals include a polyolefin membrane such as polyethylene and polypropylene.
A filter device of this embodiment will be described based on
Although a filter device 50 of this embodiment is constituted similarly to the first embodiment, switching valves 2a and 2b are arranged in flow passages 1a and 1b through which a liquid flows. The switching valves 2a and 2b switch the flow of a liquid between a filtering side and a cleaning side. If the switching valves 2a and 2b switches the flow of a liquid to the filtering side, the liquid is filtered by a plurality of filter pieces 12 accumulated by flowing the liquid from the flow passage 1a into a filtering chamber 11 (
A filter device of this embodiment will be described based on
In the embodiment shown in
A filter device of this embodiment will be described based on
In a filter device 50 of this embodiment, a device body 10 includes a filtering chamber 21 for filtering a liquid. In the filtering chamber 21, the volume of a filtering portion 22 in which a plurality of filter pieces 12 are stored is variable between the filtering state and the cleaning state by volume variable means 23.
The volume variable means 23 has a movable plate 23a and an operation shaft 23b moving the movable plate 23a. The movable plate 23a is a mesh plate having many small pores and is arranged movably in the filtering chamber 21. The operation shaft 23b is provided to be movable in an axial direction of the filtering chamber 21 by its rotation, and a front end of the operation shaft 23b is rotatably connected to the movable plate 23a. The operation shaft 23b is rotated manually or by drive means such as a motor.
When the operation shaft 23b is operated, the movable plate 23a brings the volume of the filtering portion 22 into the filtering state to accumulate the filter pieces 12 and, thus, to flow a liquid in the filtering direction from an upstream flow passage 1a. The liquid flows through the filtering portion 22 to be filtered by the accumulated filter pieces 12, and minute matters are caught and removed by the filter pieces 12 and then delivered through a downstream flow passage 1b (
When the operation shaft 23b is operated, the movable plate 23a enlarges the volume of the filtering portion 22 into the cleaning state to disperse the filter pieces 12 and, thus, to flow the liquid from the downstream flow passage 1b in a direction opposite to the cleaning/filtering direction. According to this constitutions, the dispersed filter pieces 12 are cleaned (
As described above, the volume of the filtering portion 22 is brought into the filtering state to accumulate the filter pieces 12 and, thus, to allow filtering of a liquid, or the volume of the filtering portion 22 is enlarged into the cleaning state to disperse the filter pieces 12 and, thus, to allow cleaning of the filter pieces. Namely, since the volume of the filtering portion 22 is variable, the filtering of the liquid and the cleaning of the filter pieces 12 can be achieved simultaneously, and the filter pieces 12 can be easily reused without disassembly or replacement.
A filter device of this embodiment will be described based on
This embodiment is applied to the filter device of the fourth embodiment, and stirring means 20 which performs stirring when a plurality of filter pieces 12 are dispersed to be cleaned is provided. The stirring means 20 is constituted of an injector injecting a liquid and injects the liquid into a filtering portion 22 to stir the liquid. Alternatively, the stirring means 20 is constituted of an ultrasonic oscillator oscillating ultrasonic waves and may oscillate ultrasonic waves into the filtering portion 22 to give oscillation and, thus, to stir the liquid.
In the embodiment shown in
Although the embodiment shown in
The embodiment shown in
A filter device of this embodiment will be described based on
In
Although the embodiment shown in
[Fluid Purification System]
A fluid purification system of this embodiment will be described based on
In the centrifugal separator 60, a liquid flows from an inflow port 61, and the liquid contains minute matters. When the liquid flows into the centrifugal separator 60 at a predetermined flow rate, a vortex is thereby formed to move the minute matters outward in a centrifugal state. The speed of the vortex is reduced outside to settle the separated minute matters, and the settled minute matters are taken from a discharge pipe 63 by opening a discharge valve 62.
The liquid in the centrifugal separator 60 is sent to the filter device 50 to be filtered by the filter device 50 and, thus, to remove remaining minute matters separated by the centrifugal separator 60, whereby the liquid flows through an outflow port 64. The remaining minute matters separated by the centrifugal separator 60 are removed, whereby the minute matters can be more reliably removed.
In the filter device 50 of this embodiment, a device body 10 includes a filtering chamber 30 for filtering a liquid, and the filtering chamber 30 has a portion 31 in which a plurality of filter pieces 12 are accumulated to filter a liquid and a portion 32 in which the filter pieces 12 are dispersed to be cleaned. While the filtering portion 31 has a small-diameter cylindrical shape, the cleaning portion 32 has a larger diameter cylindrical shape than the filtering portion 31, and a bottom portion of the cleaning portion 32 is continuous with the filtering portion 31 through a taper. The filtering portion 31 is formed into a mesh tubular shape.
Between the filtering portion 31 and the cleaning portion 32, moving means 33 moving the filter pieces 12 is provided, and the moving means 33 has a first moving mechanism 34 and a second moving mechanism 35. The first moving mechanism 34 is constituted of a mesh plate 34a, a holding shaft 34b, and a driving mechanism 34c, and a front end of the holding shaft 34b is connected to a central portion of the mesh plate 34a. The holding shaft 34b is driven by the driving mechanism 34c, and the mesh plate 34a is moved along the filtering portion 31 (
The second moving mechanism 35 is constituted of a mesh plate 35a, a holding shaft 35b, and a driving mechanism 35c, and a front end of the holding shaft 35b is connected to an outer circumferential portion of the mesh plate 35a. The holding shaft 35b is driven by the driving mechanism 35c, and the mesh plate 35a is moved between the filtering portion 31 and the cleaning portion 32.
In the filter device 50 of this embodiment, the filter pieces 12 are accumulated in the filtering portion 31 of the filtering chamber 30 by the mesh plates 34a and 35a, and a liquid flows in a filtering direction through an upstream flow passage 1a. The liquid is filtered by the accumulated filter pieces 12 to catch and remove minute matters and, thus, to deliver the minute matters through a downstream flow passage 1b (
In the filter device 50, although a liquid is filtered by the filter pieces 12 to remove minute matters mixed in the liquid, clogging may occur because the minute matters are caught and removed by the filter pieces 12. Thus, the first moving mechanism 34 and the second moving mechanism 35 are driven, and the filter pieces 12 accumulated by the mesh plates 34a and 35a move from the filtering portion 31 toward the cleaning portion 32 (
If the filter pieces 12 accumulated by the mesh plates 34a and 35a move from the filtering portion 31 to the cleaning portion 32, the filter pieces 12 are dispersed in the cleaning portion 32. If a liquid flows into the filtering chamber 30 through the downstream flow passage 1b in this state, the filter pieces 12 are cleaned to discharge the liquid used in the cleaning through the downstream flow passage 1b (
After the completion of the cleaning of the filter pieces 12, the first moving mechanism 34 is first driven to move the mesh plate 34a from the cleaning portion 32 toward the filtering portion 31. The movement of the mesh plate 34a allows the dispersed filter pieces 12 to move to the filtering portion 31 (
When the filter pieces 12 move from the cleaning portion 32 toward the filtering portion 31 to disappear from the cleaning portion 32, the second moving mechanism 35 is driven to move the mesh plate 35a from the cleaning portion 32 toward the filtering portion 31. The movement of the mesh plate 35a allows the dispersed filter pieces 12 to move to the filtering portion 31, and the filter pieces 12 are accumulated by the mesh plates 34a and 35a (
As described above, the filtering chamber 30 has the portion 31 in which the filter pieces 12 are accumulated to filter a liquid and the portion 32 in which the filter pieces 12 are dispersed to be cleaned, and the filter pieces 12 are moved between the filtering portion 31 and the cleaning portion 32 to allow the filtering of the liquid and the cleaning of the filter pieces, so that the filter pieces 12 can be easily reused without disassembly or replacement.
A fluid purification system of this embodiment will be described based on
In the centrifugal separator 60, a liquid flows from an inflow port 66, and the liquid contains minute matters. When the liquid flows into the centrifugal separator 60 at a predetermined flow rate, a vortex is thereby formed to move the minute matters outward in a centrifugal state. The speed of the vortex is reduced outside to settle the separated minute matters. The liquid used for separating the minute matters is sent into a filtering chamber of the filter device 50. The remaining minute matters separated by the centrifugal separator 60 are removed by the filter device 50, whereby the minute matters can be more reliably removed. The centrifugal separator 60 has in its lower portion a discharge pipe 68. The discharge pipe 68 is provided with a discharge valve 69, and the discharge valve 69 is opened to discharge the settled minute matters. The structure of the centrifugal separator 60 is not limited to this embodiment and may have a structure of a common centrifugal separator.
A fluid purification system of this embodiment will be described based on
This invention can be applied to a filter device and a fluid purification system which remove minute matters such as fine powdery dust contained in a fluid, foreign matters and other matters mixed in a fluid, contaminants, and light waste such as threadlike waste and fibrous waste. The filter device and the fluid purification system can reliably remove minute matters, can be cleaned in a simple manner instead of being replaced, and are low cost.
Number | Date | Country | Kind |
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2013-161642 | Aug 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/075086 | 9/18/2013 | WO | 00 |