This application claims priority to German Application No. 10 2021 209 568.2, filed Aug. 31, 2022, the contents of which are hereby incorporated herein in its entirety by reference.
The invention relates to a filter device for a water-bearing domestic appliance, to such a water-bearing domestic appliance, in particular a washing machine, and to a method for cleaning such a filter device.
A filter device for a water-bearing domestic appliance in the form of a dishwasher is known from DE 102019205919 A1. The filter device there is arranged on the underside of a sump of the dishwasher.
A further filter device for a washing machine is known from DE 102019203809 B3. This filter device can be easily backwashed to clean it.
The object underlying the invention is to create a filter device for a water-bearing domestic appliance, such a water-bearing domestic appliance, and a method for cleaning such a filter device, using which problems of the prior art can be solved and it is in particular possible to use the filter device efficiently during operation of the domestic appliance and to clean it easily.
This object is solved by a filter device having the features of claim 1, by a water-bearing domestic appliance having the features of claim 15 and by a method having the features of claim 17 for cleaning such a filter device. Advantageous and preferred embodiments of the invention are the subject matter of further claims and are explained in greater detail in the following. Some of the features are described only for the filter device, only for the domestic appliance or only for the method. They are however intended to apply by themselves and independently of one another both for the filter device and for the domestic appliance and the method for cleaning them. The wording of the claims is based on express reference to the content of the description.
It is provided that the filter device has a flow-through filter housing with waste water inlet, filtered water outlet and filtrate outlet. It has at least one panel filter and a mounting for the panel filter in the filter housing, wherein the panel filter has a defined/predetermined mesh width and a defined/predetermined angle to the horizontal. It also has a filtrate chamber in the filter housing for collecting filtrate retained by the panel filter.
The panel filter, the waste water inlet and the filtered water outlet are arranged relative to one another such that a flow direction for water from the waste water inlet to the filtered water outlet passes through the panel filter, preferably necessarily through the panel filter. Filtration of the water can thus be assured. The filtrate chamber is accessible via the filtrate outlet for removing the filtrate from the filtrate chamber.
In accordance with the invention, the at least one panel filter is variable in shape to change its mesh width. Alternatively or additionally, the angle of the at least one panel filter to the horizontal can be altered by movement of the panel filter. In this way a filtering degree or the filter properties of the filter device can be changed without replacing one of the panel filters. It is also not necessary to provide any diversion for water flows. The change in the filtering degree or in the filter properties can be used in different ways, advantageously for improved backwashing of the at least one panel filter.
In an embodiment of the invention, the filtrate outlet can lead directly to the filtrate chamber and/or lead directly from the filtrate chamber. Preferably, the filtrate outlet can be closeable and openable by means of a chamber closure on the filter housing, for which in particular a valve is suitable for this chamber closure. If two panel filters are provided in the filter device, in particular a coarse filter and a fine filter, each of them can be provided with its own filtrate chamber and its own filtrate outlet. The two filtrate outlets may then be merged for joint disposal of the filtrate, alternatively they can be separate for separate disposal in each case.
In an advantageous embodiment of the invention, at least one panel filter has a substantially flat shape, with preferably all panel filters having a substantially flat shape. In particular, the at least one panel filter can be designed flat. In this respect, its shape can also be designed changeable, wherein it should preferably retain its substantially flat form but can be for example slightly rotated or slightly wavy.
In a particularly advantageous embodiment of the invention, the filter device can have at least two panel filters, and in particular these panel filters can each have a different filtering degree for filtration. Preferably, the at least two panel filters are arranged one behind the other in the filter housing, in the flow direction of the water through the filter device. This is explained in more detail in the following. It can be provided that these at least two panel filters are arranged one above the other, and that water after being filtered passes first through an upper panel filter and then reaches the lower panel filter. The at least two panel filters can be arranged in planes that may be parallel to one another, but this is not essential. It is possible for a first panel filter to be arranged above a second panel filter. The waste water inlet can advantageously be arranged in front of or above the upper first panel filter in the flow direction. A filtered water outlet is then advantageously arranged behind or below the lower second panel filter in the flow direction, such that water is filtered by both panel filters one after the other, i.e. twice.
It is advantageously provided here that a coarse panel filter is provided for a coarse filtering degree and a fine panel filter for a fine filtering degree. An upper first panel filter preferably forms a coarse filter, in particular for coarse objects of more than 2 mm in diameter. A lower second panel filter preferably forms a fine filter, in particular for impurities or particles greater than 1 μm or greater than 50 μm in diameter. It is possible here to filter out microfibers too, for example.
In a further embodiment of the invention, the at least one panel filter can generally be positioned inclined at an angle of between 0° and 30° to the horizontal, so that water to be filtered that contacts it spreads well over its surface. A downward-facing or downward-inclined outer rim of the panel filter can face the filtrate chamber, in particular be in a vertical line directly above the filtrate chamber. This makes it possible for filtrate to collect not above the panel filter, but instead in a largely separate chamber or separate area. Filtrate can however also be collected above the panel filter or on the panel filter, such that this area forms the filtrate chamber.
A first panel filter, in particular a coarse filter with a coarse filtering degree, can in one possible embodiment be arranged behind or underneath the waste water inlet in the flow direction and be positioned inclined at an angle between 0° and 30° to the horizontal. The flow direction then passes through the first panel filter directly to the filtered water outlet, wherein a lower outer rim of the first panel filter ends above a separate filtrate chamber. A second panel filter, in particular a fine filter with a fine filtering degree, is arranged on this filtrate chamber. It is arranged between the filtrate chamber and the filtered water outlet such that filtered water passing through the second panel filter is filtered with its second filtering degree. It can in particular be aligned or arranged vertically.
A rectangular shape can be provided for the panel filters. This is particularly good for enabling the shape of the panel filter to be influenced in order to affect the filtering degree, as is explained in more detail in the following.
Advantageously, an actuator device designed for changing the shape of the panel filter and hence for affecting its filtering degree is arranged on the panel filter. The actuator device is particularly advantageously designed to bend, rotate or either compress or stretch a panel filter one or more times, i.e. to change it in its length and/or width. The panel filter preferably has pores or filter meshes that can be altered by the shape change, and whose mesh width can be changed, in such a way that impurities sticking to the panel filter are detachable during backwashing of the panel filter against the flow direction of the water. This allows these impurities or coarse objects and/or fine objects to be removed from the filter.
In an embodiment of the invention, the actuator device can be designed bimetallic, as a shape-memory alloy, variable in shape by changing a pH value in its environment, and operating electromotively, electromagnetically or electrothermically. There are thus a large number of different possibilities for influencing the actuator device or for effecting or reversing a shape change of the panel filter. One possibility is direct operation by changing a current flow. Another possibility is an “indirect” operation using water flowing through the filter device and hence affecting above all thermically, possibly also using the pH value of the environment, the shape and hence the filtering degree of the panel filter by means of the actuator device.
In a possible further embodiment of the invention, the panel filter can have an auxetic structure. The aforementioned pores or filter meshes, and hence the filtering degree too, can be altered in their size or mesh width thanks to the auxetic structure.
Advantageously, part of a frame of the panel filter or a mounting for the panel filter can consist of a shape-memory alloy or have an actuator device consisting of a shape-memory alloy. A shape change of the shape-memory alloy is advantageously temperature-dependent, wherein a trigger temperature for the shape change can be between 20° C. and 80° C., in particular between 40° C. and 60° C. Such a temperature range can be easily attained in a normal washing cycle.
In an embodiment of the invention, a heater can be associated with the at least one panel filter or with one of the aforementioned actuator devices. Such a heater can be arranged relatively close, in particular at a distance of less than 2 cm, to the panel filter or to the actuator device in the filter housing. Alternatively, the heater can be an integral part of a filter surface of the panel filter itself, such that wires or filaments, for example, that form the filter or its filter meshes, can be at least partially electrically conductive.
It is possible with the invention to design the filter housing or the at least one panel filter rotatable, preferably by 180°, about a horizontal rotation axis. A rotary drive arranged outside the filter housing can be provided for rotatability. The rotary drive can be designed here such that it operates electromotively, for example as a stepping motor, electromagnetically or electrothermically.
An entire water-bearing domestic appliance in accordance with the invention has a previously described filter device and a treatment chamber for items to be cleaned; water pipes to the treatment chamber and away from the treatment chamber; valves on or in the water pipes; and a fresh water connection from the outside to the domestic appliance plus a drain connection out of the domestic appliance. Furthermore, it has a pump and a heating unit that are interconnected to the water pipes and connected to the treatment chamber and to the filter device. Finally, it has an appliance control unit, advantageously a single appliance control unit that is also responsible for the filter device. The filter device can here be arranged in the flow direction of the water between the treatment chamber and the pump. Preferably, no functional units are arranged between the treatment chamber and the filter device except for filters or strainers and valves. In this way a structure can be simplified for greater practicality.
A method in accordance with the invention has, in addition to a filter operation, a backwashing operation for the filter device to clean an aforementioned filter device. During filter operation, water to be filtered enters or is pumped into the filter device at the waste water inlet, with filtered water exiting at the filtered water outlet and being pumped further by means of the pump in the domestic appliance. During the backwashing operation of the filter device or of at least one of the panel filters of the filter device, the shape and/or the arrangement of the panel filter in the filter housing are changed. As previously described, the filtering degree can be changed thereby, such that a higher filtering degree can be set for backwashing. This can be used so that particles retained in the panel filter can be more easily detached/removed, allowing them to be easily removed during backwashing both clear of the panel filter and out of the entire filter device.
In an advantageous embodiment of the invention, the shape and/or the arrangement of the panel filter in the filter housing can be changed thermically, for which heating is for example ideal, preferably of the panel filter itself or of an actuator device for the panel filter. This can be achieved by a temperature change of the water entering the filter device and reaching the panel filter, whether during filtering or backwashing. Alternatively, a specially controllable electric heating device can be provided for this purpose. Additionally or alternatively to heating, mechanical changes can be made by shaping of the panel filter. Suitable possibilities to do so, in particular actuators too, have already been described above.
In an advantageous embodiment of the invention, the pump can, during backwashing of the at least one panel filter, pump water through water pipes and valves, through the filtered water outlet or through a separate backwashing inlet on the filter housing into said filter housing, and then pump it against the general flow direction of the water through the at least one panel filter. This pumping is done particularly advantageously through all panel filters. Impurities can here either be collected in the filtrate chamber or washed out of the filter housing at the filtrate outlet.
It is preferably possible that the pump operates during backwashing with the maximum possible short-duration capacity, preferably in an intermittent operation with variation between the maximum capacity and halting pump operation. This allows backwashing with an increased water pressure and in a manner of speaking abruptly, which can greatly increase its effectiveness, in particular for detaching objects or particles retained in the panel filter. Advantageously, a maximum possible short-duration capacity of the pump can be at least 30% above a maximum continuous capacity, possibly between 50% and 100%.
In an advantageous embodiment of the invention, the change in the shape and/or arrangement of the panel filter inside the filter housing during the backwashing operation take place only after water has been pumped by the pump against the flow direction through the at least one panel filter or after fresh water has been passed from the outside under pressure through the at least one panel filter. Backwashing has therefore already begun. A time-lag can be at least 2 seconds after, advantageously up to 5 seconds or up to 10 seconds after.
In a development of the invention, it is possible during filter operation with the previously described fine filtering degree for more than 50% of the water passed or pumped by the filter device to be pumped in the flow direction through the coarse panel filter with the coarse filtering degree. A proportion of less than 50%, in particular less than 20%, can be pumped here, additionally or alternatively to the coarse panel filter, through the fine panel filter. The fine filtering of water can take place during a wash program. In filter operation, water that must be filtered overall using the fine panel filter can be pumped several times through the filter device, in particular at least five times or at least ten times. It can be pumped through the fine panel filter in each case in a proportion of less than 50%, in particular less than 20%. Preferably, however, all the water circulating in the domestic appliance is both coarse-filtered and fine-filtered, and particularly preferably several times.
These and further features are found in the description and in the drawings as well as in the claims, wherein the individual features can each be realized singly or severally in the form of sub-combinations in one embodiment of the invention and in other fields, and can represent designs advantageous and protectable per se, for which protection is claimed here. The subdivision of the application into individual sections and sub-headings does not limit the statements made thereunder in their general validity.
Further advantages and aspects of the invention can be found in the claims and in the description of examples of the invention that are explained in the following on the basis of the figures. The figures show in
An drain pipe 19 with a drain valve 20 to allow control of drainage leads out of the drum 14 at the bottom. A waste water inlet 21 to a filter 50 in accordance with the invention is connected to the drain valve 20 as a filter device in accordance with the invention. The filter has a filter housing 51 and numerous other functional details shown in detail in the following in
On the right, a feed 22 with a feed valve 23 leads into the washing machine 11. A feed line 25 leading to the filter 51 is connected thereto. A filtered water outlet 27 which leads to a pump valve 29 designed as a three-way valve leads from the filter 51 to the right. A first way leads to a pump 30 advantageously designed as a heatable pump with integrated heating element. A pipe leads from the pump 30 or from a pump outlet 32 to an outlet valve 34 also designed as a three-way valve. An upper pipe also leads from the pump valve 29 to the inlet of the outlet valve 34, to form in a manner of speaking a bypass past the pump 30.
A pipe leads upwards from the outlet valve 34 to a drain valve 36 also designed as a three-way valve. One way leads rightwards to a an drain outlet 37 from the washing machine 11. A riser pipe 39 leads upwards to the aforementioned injection device 17.
A coarse filtrate outlet 43 and a fine filtrate outlet 45 lead from the filter 50 to a filtrate pipe 41 which also leads to the outlet valve 34. Finally, a control unit 40 for the entire washing machine 11 or for all functional modules, in particular the aforementioned functional modules, is provided therein.
As can be seen from the representation of the various valves and pipes, water exiting the drum 14 can flow along the drain pipe 19 through the filter 50 and be filtered both coarsely and finely, i.e. twice. The water well-filtered as a result exits the filter 50 at the filtered water outlet 27 and can be pumped by the pump valve 29 and the pump 30 for example back to the injection device 17, possibly being heated if hot water is needed. It can also be pumped out at the drain outlet 37. Fresh water can be supplied by means of the feed valve 23 at the feed 22 and enters the filter 50 via the feed line 25 to a backwashing inlet, not shown her, in order to backwash the filter with the water pressure of the fresh water alone. Filtrate washed out during backwashing is washed out via the filtrate pipe 41 and the outlet valve 34 and drain valve 36 at the drain outlet 37. Alternatively, it could also be collected and disposed of separately.
It is also possible for water from the feed 22, i.e. fresh water, to be supplied into the water circuit before the filter 50 for a wash cycle. Alternatively, water can pass via the pump valve 29, if the latter is for example designed as a four-way valve, to the pump 30 and hence into the drum 14.
Furthermore, the washing machine 11 has a control unit 40 which is connected to the aforementioned functional units in a manner not shown here and in particular controls them. Advantageously, this control unit 40 is the only control unit for the entire washing machine 11. It can initiate backwashing in an automated or independent manner. Alternatively, this can be selectively initiated by an operator.
The filter housing 51 is closed from the left by means of a cover 52, which is for example screwable, permitting the removal of coarse objects such as buttons etc. Inside the filter housing 51, a filter chamber 54 is provided which in a manner of speaking refers to the entire interior with filters. In this filter chamber 54, a coarse filter 55 as a panel filter in accordance with the invention is arranged in the upper area and extending obliquely from top right to bottom left. A fine filter 65, likewise designed as a panel filter, is arranged with a similar inclined position a short distance beneath it. The coarse filter 55 and the fine filter 65 are mounted on the inner housing 53. A coarse filtrate chamber 57 is formed above the coarse filter 55. A fine filtrate chamber 67 is formed below the latter and above the fine filter 65. Coarse filtrate and fine filtrate retained by the appropriate filters collect in the coarse filtrate chamber 57 and in the fine filtrate chamber 67. The water entering from above at the waste water inlet 21 therefore passes first through the coarse filter 55 and then the fine filter 65. It can then exit bottom right at the filtered water outlet 27 and for example be pumped further by the pump 30 via the pump valve 29 in accordance with
It can be discerned from the further simplified lateral sectional representation in
In a further variant, a coarse filtrate outlet could also be provided at the left on the filter housing 51, i.e. on the opposite side, in the case of the inclined position of the coarse filter 55 shown here. The distance for washing out the coarse filtrate that has tended to collect at bottom left would then be shorter.
One possibility for changing the position or arrangement the panel filters is shown in
As shown by the arrow at the bottom, the inner housing 53 can be rotated by means of the rotary drive 47 at least by narrow rotation angles. This allows a filter surface of the coarse filter 55 and of the fine filter 65 to be tilted leftwards or rightwards and jointly. This can be done additionally or alternatively to the aforementioned rotation.
For further influencing of the filters, a coarse filter actuator 60 is arranged at the top of the right-hand inner wall 53′ and a fine filter actuator 70 at the bottom. With actuators of this type, it is also possible, as described in the following in more detail, to achieve a direct shape change of the panel filters or of the coarse filter 55 and/or of the fine filter 65 and hence also to directly change their filtering degrees. This may also permit an aforementioned rotation of the filters.
The discernible uniform inclined position of the two filters 55 and 65 has an influence on their filter effect. Furthermore, coarse objects filtered out by the coarse filter 55 and fine objects filtered out by the fine filter 65 tend to slip leftwards as filtrate and are hence closer to the coarse filtrate outlet 43 and to the fine filtrate outlet 45 respectively. In this way, their removal by backwashing using water in the feed line 25 can be simplified.
It is also possible for the inner housing 53 not to be rotated during the filtering process, but appropriately rotated by the control unit 40 using the rotary drive 47 only for a backwashing process.
It can therefore be seen for example from
In the further representation of
For the fine filter 65, no influencing is shown, but this can be achieved advantageously in the same manner as for the coarse filter 55, even if the filtering degree per se is different. It is in fact considerably higher for fine filtering.
The coarse filter actuators 60 in the form of bimetallic strips can thus be changed by a temperature of the water flowing into the filter 50, whatever the direction from which this water might come. Alternatively, heaters for the bimetallic coarse filter actuators 60 could of course be provided that can be controlled separately by the control unit 40 for selective control regardless of a water temperature.
In a comparison with
Instead of coarse filter actuators 60 pressing on a coarse filter frame 58 or on a fine filter frame, the filter frames themselves could also consist of a shape-memory alloy or of a bimetallic material. They can therefore change their shape directly and hence influence directly the respective, i.e. increase or reduce the filtering degree. It is in particular the use of shape-memory alloys instead of bimetals that permit more complex shape changes, for example waviness of a filter in the side view, similarly to what is shown in
Number | Date | Country | Kind |
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10 2021 209 568.2 | Aug 2021 | DE | national |