FILTER DEVICE

Abstract

A filter device comprising at least one filter element (17) that is exchangeably disposed in a filter housing (1), wherein said filter element (17) is provided on at least one end with an end cap (23) that forms a surround for a rim of a filter material (31), wherein said end cap (23) is provided with a connector (43) with which the filter element (17) may be attached in an operating position to an element seat (19; 45) inside the filter housing (1) in such a way that a fluid-impermeable connection is formed between filter housing (1) and filter element (17), characterised in that the connector (43) enables the positionally fixed mounting of the filter element (17) and the formation of a fluid-impermeable connection in conjunction with element seats (19; 45) of filter housings (1) of different designs.

Description

The invention concerns a filter device comprising at least one filter element that is exchangeably disposed in a filter housing, wherein said filter element is provided on at least one end with an end cap that forms a surround for a filter material rim, wherein said end cap is provided with a connector with which the filter element may be attached in an operating position to an element seat inside the filter housing in such a way that a fluid-impermeable connection is formed between filter housing and filter element. Moreover, the invention relates in particular to a filter element for use in such a filter device.

Filter devices of this kind but in different configurations are prior art. Such filter devices are used in large volumes for the filtration of operating fluids such as hydraulic fluids, fuels, lubricants and similar. One example of such a filter device is described, for example, in EP 2 405 987 B1. As in many other fields of engineering, the striving for improvements such as performance increase and cost-effective manufacture has also in filter devices led to the development of improved filter housings and filter elements. This has led to the situation where a large number of standard filter elements as well as filter elements of an advanced stage of development are on the market, but also a large number of plants operate with filter housings of an older development stage besides plants with filter housings of an advanced development stage. This causes operational problems for the user of filter devices. To retain functionality it must be ensured that filter housings of a later design are not fitted with standard filter housings [sic], or filter elements of a later development stage are not inserted into filter housings of an older design.

In view of this situation it is the object of the invention to provide a filter device of the type described at the outset in which the danger of malfunction through incorrect filter replacement in the housing is avoided.

This object is met, according to the invention, by a filter device that comprises the characteristics of claim 1 in its entirety.

According to the characterising part of claim 1, a significant feature of the invention is that the connector enables the positionally fixed mounting of the filter element and the formation of the fluid-impermeable connection in conjunction with element seats of filter housings of different designs. This way it is possible to freely exchange the new filter elements according to the invention not only in the newly developed filter housings but also in earlier housing designs that are already on the market. In contrast, however, the current standard filter elements that are already available on the market no longer fit into the new housing but only into the older standard housings (reverse-compatibility). Thus, already existing standard filter housings can now not only be safely operated with the common standard filter elements but also with the filter elements according to the invention.

A particularly advantageous arrangement would be where the connector is provided with a connection adapter that protrudes coaxially to the longitudinal axis of the filter element, that, in a first design, on the inside of said connection adapter a first sealing ring is provided to establish a seal on the outside of a pipe socket that engages in operating position with the element seat of a housing, and that on the outside of the connection adapter a second sealing ring is provided, which forms the seal on the inside of a pipe socket that engages in operating position with the element seat of the housing in a further design.

In particularly advantageous embodiments, the connector is provided with an inner sleeve body that extends concentric to the longitudinal axis, where said inner sleeve forms the inner wall of the connection adapter, as well as an outer ring body that surrounds the inner sleeve body, wherein the inner end of said ring body joins onto the part of the end cap that forms the surround of the filter element and which forms the outside of the connection adapter. Such a two-part design of the end cap is advantageous with regard to production from moulded plastic since both parts can be made in a shape that favours the final moulding process.

A particularly advantageous arrangement may be that a recess is provided at the outer end section of the inner sleeve body that accommodates the first sealing ring, and that the inner end of the sleeve body protrudes into the inner hollow filter space of the filter element and there forms a contact surface for a supporting tube of the filter element.

In particularly advantageous embodiments, the outside of the outer ring body of the connector is provided with a pattern of design irregularities, which is matched by a complementary pattern of design irregularities on the inside of the pipe socket of the element seat of the housing of the further design which, when aligned to each other, facilitate the placement of the filter element into the operating position in the housing of the further design. In filter housings with a design that is different from the standard housings, that is, in the further-developed design, the advantage arises that it is precluded that a filter element is used for a respective application that does not have the corresponding pressure rating or one that has unsuitable filter fineness. Moreover, the danger that a so-called low-cost element from the market is used that does not meet the applicable safety standards is also averted. Since, in order to enable the reciprocal engagement, a positional reference is required in which the design irregularities have a positional reference to each other, the additional advantage arises where the engagement between element seat and end cap forms an anti-twist device so that the filter element is also braced against a possible torque moment around the longitudinal axis in the instance of tangential flow occurring inside the filter housing.

In advantageous embodiments the filter housing is provided in form of a pot, wherein the filter element may be inserted from the top of said pot, and where said filter element may be fastened to the element seat that forms a bottom part of the housing. In filter housings of this design, the housing cover usually serves as the upper closing means of the housing as well as a support for the upper end cap of the filter element. Accordingly, the housing cover may only be screwed to the upper end of the filter housing or attached thereto if the filter element is correctly engaged with the element seat at the bottom of the housing. An attempt to inadvertently install a “wrong filter element” is immediately made apparent to the user.

Advantageously, the pattern of design irregularities on the outside of the ring body of the end cap may be formed by recesses that are open in inserting direction, into which rib-like protrusions, which extend radially inwards in operating position, engage with the inner wall of the pipe socket of the element seat of the housing of the further design.

Concerning the design of the element seat of the housing of the further design, the arrangement may advantageously be such that the pipe socket of the element seat of the housing forms, in the entry section that faces the filter element, on its inner wall a sealing surface that is free of protrusions to provide a contact surface for the second sealing ring of the end cap.

In this instance the outer ring body of the connection adapter may, with its rim that faces away from the filter material, overlap the assigned end of the inner sleeve body in such a way that the recess, which is formed at this end of the sleeve body for the first sealing ring, is closed to form an annular groove that retains the first sealing ring and forms a seat for said sealing ring, in which the sealing ring is also retained if, in the instance of installation in a filter housing of the further design, only the second sealing ring is in contact with its assigned contact surface, but the first sealing ring is exposed.

In this instance, the recesses on the ring body that are part of the pattern of design irregularities may extend from the rim into the vicinity of an annular groove that retains the second sealing ring, which is located in the vicinity of the part of the ring body that forms the surround of the filter element.

The object of the invention is, furthermore, a filter element that is provided in particular for use in a filter device according to one of the claims 1 to 9 and exhibits the characteristics of claim 10 in its entirety. Further embodiments of the filter element are indicated in the further dependent claims 11 and 12.

The invention will now be described in greater detail by way of the attached drawings. Shown are in:

FIG. 1 a perspective view of a prior art filter device;

FIG. 2 a front view of the filter device in FIG. 1 with a partial cross-section of the bottom part of the filter housing;

FIG. 3 a front view of the filter device according to one exemplary embodiment of the invention with a partial cross-section of the bottom part of the filter housing;

FIG. 4 a corresponding cross-section of the front view of a filter device comprising a filter element according to the invention and a prior art standard filter housing;

FIG. 5 a corresponding cross-section of the front view of a filter device comprising a filter housing according to the invention and a partially inserted, incorrectly placed, prior art standard filter element;

FIG. 6 a perspective view of an empty filter housing according to the exemplary embodiment of FIGS. 3 and 5 in vertical cross-section;

FIG. 7 the part of the housing shown in cross-section in FIG. 2 in a larger scale;

FIG. 8 the part of the housing shown in cross-section in FIG. 3 in a larger scale;

FIG. 9 the part of the housing shown in cross-section in FIG. 4 in a larger scale;

FIG. 10 the part of the housing shown in cross-section in FIG. 5 in a larger scale;

FIG. 11 an enlarged vertical section of the separately drawn lower end cap of the filter element of one embodiment of the filter device according to the invention;

FIG. 12 a perspective view of the end cap of FIG. 11 in vertical cross-section;

FIGS. 13 & 14 a perspective view of the end cap of FIGS. 11 and 12, viewed from top and bottom respectively;

FIG. 15 a perspective view in vertical section of the bottom part of the filter housing of FIG. 6 which forms the element seat; and

FIG. 16 a perspective view of the bottom part of FIG. 15 depicting a top view of the element seat.

With reference to the attached drawings the invention will now be described by way of the example of a filter device in form of a return suction filter, which may be installed as an in-tank filter into a fluid storage tank (not shown). The filter housing, designated as a whole with the reference number 1, comprises a hollow, cylinder-shaped main part 3, which is closed at its bottom end through the housing bottom 5. Attached to the upper end of the main part 3 is a housing top 7, which comprises fluid passages that are commonly provided in filter housings of this type, where of said fluid passages a fluid inlet 9 is visible in the drawing, through which the fluid to be cleaned may be supplied to the cavity 10 in filter housing 1 that forms the dirty side during the filtration process. An outlet passage 13 is provided for the discharge of the cleaned fluid at the bottom part 5, coaxially to the longitudinal axis 11, which feeds at the lower end via a discharge strainer 15 into the tank. The upper end of the housing 1 may be closed via a cover 17 that may be screwed into the housing top 7.

The filter device depicted in FIGS. 1 and 2 correspond to the prior art. As is apparent from the cross-section of the housing part in FIG. 2 and from the enlarged representation of FIG. 7, which depicts said partial cross-section, the filter element 17 located inside filter housing 1 as well as the housing bottom 5 that forms the element seat correspond to a commonly used standard design. As shown most clearly in FIG. 7, the element seat formed on bottom 5 comprises a pipe socket 19 that forms the upper entry section of the outlet passage 13, wherein said pipe socket 19 protrudes, coaxial to the longitudinal housing axis 11, from the flat bottom surface 21 of the bottom 5. The lower end cap 23 of the filter element 17, which faces bottom 5, comprises a connection adapter 25, which extends coaxial to the longitudinal housing axis 11, in order to form a connector, wherein said connection adapter 25 extends into the inner filter cavity 27 of the filter element 17 that forms the filtrate end in the filtration process, wherein said filter cavity 27 is surrounded by a supporting tube 29, the lower end of which is in contact with the outer side 28 of the connection adapter 25. The filter material 31 that surrounds the supporting tube 29 is, in the usual manner, surrounded by the rim 33 of end cap 23, forming a surround. As is most apparent from FIG. 7, the connection adapter 25 is provided at the lower end with a seat 35 for a sealing ring in form of an O-ring 37. FIG. 7 depicts the filter element 17 in operating position, in which the connection adapter 25 is pushed onto the pipe socket 19 of the element seat, and where the O-ring 37 forms a seal between the dirty side and the filtrate side. The flat bottom surface 21 of bottom 5 forms the end stop with which the end cap 23 makes contact with the border 39 provided on the seal seat 35.

FIG. 3 depicts the filter housing 1 with the element seat formed on bottom 5 as well as the filter element 17, each in a further developed design according to the invention. The corresponding details are again more clearly apparent from the respective cross-section of FIG. 3 in a larger scale. As shown, the end cap 23 is provided, in addition to the sealing ring shown in FIGS. 2 and 7 with the reference number 37, with a second sealing ring 41 which, like the first sealing ring 37 of the standard filter element 17, forms in the filter element 17 according to the invention the seal between the dirty side, that is, the cavity 10 that surrounds filter element 17, and the filtrate side (filter cavity 27). Both sealing rings 37, 41 are disposed at an axial and radial distance to each other and are retained in connection adapter 43.

In the filter element 17 according to the invention, the second sealing ring 41 is disposed on the outside of the connection adapter 43 that forms the connection adapter of the end cap 23 and forms, in the operating position shown in FIG. 8, the seal on the inside of the pipe socket 45 of the element seat which, just as the pipe socket 19 of the standard filter housing, extends coaxially upwards with respect to the longitudinal axis 11 in the filter housing 1 according to the invention from the flat bottom surface 21 of the bottom 5. Further details of the element seat with pipe socket 45 can be seen in FIG. 6 as well as 15 and 16; details concerning the connection adapter of the filter element 17 according to the invention with connection adapter 43 are most clearly seen in FIGS. 11 and 12. As depicted, the connection adapter 43 is formed in two parts and comprises an inner sleeve body 47 concentric with respect to the longitudinal axis, which is press moulded from plastic, and which forms the inner wall 49 of the connection adapter 43. The outside of connection adapter 43 is formed by a ring body 51, made from press-moulded plastic, which surrounds the sleeve body 47 and is in contact with it, wherein the inner end 52 of said ring body 51 is connected to the part of the end cap 23 with the outer rim 33 that forms the surround for the filter material 31. The inner sleeve body 47 extends upwards beyond the upper end 52 of the ring body 51 and forms on the outside of the protruding part a contact surface 53 for the supporting tube 29. An annular groove 55 is formed at an axial distance from the upper end 52 for retaining the second sealing ring 41 on the outside of the ring body 51. At the lower end 56, located opposite the upper end 52, the ring body 51 is provided with a radially inward protruding border 57, which overlaps the lower end of the inner sleeve body 47. In said overlapping end section the inner sleeve body 47 is provided with a recess 59 in form of a step, which is completed by the overlapping border 57 of the ring body 51 to form an annular groove, which forms the seat for the first sealing ring 37.

As indicated best in FIGS. 6, 15 and 16, which show the details of the element seat of the filter housing 1 according to the invention, the pipe socket 45 is provided on its inside, starting from the bottom surface 21, with a pattern of rib-like and radially inward protruding projections 61. Associated with those, a complementary pattern of recesses 63 is formed on the outside of the ring body 51 of end cap 23 of the filter element 17 according to the invention. As is most clearly shown in FIGS. 13 and 14, the recesses 63 are open at the lower end of ring body 51 so that, if the positional reference to the rib-like projections 61 fit, they are received in the recesses 3 in the operating position of the filter element 17. As is most clearly shown in FIGS. 6 and 15, the axial height of the projections 61 is chosen such that, between the upper end of projections 61 and the upper border 65 of the pipe socket 45 an inner wall surface 67 free of projections 61 is available as sealing surface for interaction with the second sealing ring 41 of the filter element 17 that is inserted in operating position.

As indicated best in FIGS. 15 and 16, at the outlet of the outlet passage 13, protruding from the bottom surface 21, a crown of pipe segments 69 is disposed that leaves gaps 71 between them. With a filter element 17 inserted in operating position, the first sealing element 37, which has no sealing function when inserted in operating position into a filter housing 1 according to the invention, is locked in position through making contact with the outside of the pipe segments 69 (see FIG. 8), wherein the gaps 71 provide for the free flow of fluid.

The arrangement that is depicted in FIG. 4, and clearer in FIG. 9, shows a filter element 17 according to the invention inserted in operating position into a standard filter housing 1. As shown, the connection adapter 43 of end cap 23 overlaps with its inner sleeve body 47 the pipe socket 19 of the element seat of the standard filter housing 1, wherein the first sealing ring 37 provides the seal on the outside of pipe socket 19. As in the arrangement shown in FIGS. 7 and 8, the flat bottom surface 21 of the bottom 5 forms in operating position the end stop surface for the lower border 57 of the connection adapter 43. Thus, the sealing and positioning takes place in the same manner as when inserting a standard filter element 17 into a standard housing, as it is shown in FIG. 7.

The arrangement that is depicted in FIG. 5, and clearest in FIG. 10, shows an attempt to insert a standard filter element 17 into the element seat with a pipe socket 45 of a filter housing 1 according to the invention. Due to the fact that the underside of end cap 23 makes contact with the upper border 65 of the pipe socket 45 of the element seat, a gap remains between the lower border 39 of end cap 23 and the bottom surface 21 that forms the end stop surface for positioning. Moreover, the first sealing ring 37 is not in contact with any sealing surface, so that also in this respect no functionality is provided. As depicted in FIG. 5, which shows this situation, the incorrect placement of the filter element 17 has the effect that the housing cover 18 cannot be closed, which unambiguously indicates an error to the user.

Despite the fact that the design of the filter element 17 differs to that of the prior art, in addition to the new design of the filter housing 1, which forms the element seat on its bottom 5, the invention makes it possible to fit the already existing standard filter housings present in the field not only with standard filter elements but also with the filter elements 17 according to the invention and operate them safely. Moreover, the invention provides significant advantages when using the filter housing 1 according to the invention. For one, the danger is averted that a standard filter element is fitted erroneously because the installation in operating position is only possible if, with a kind of “tongue and groove” system, the correct pattern arrangement of design irregularities is present on the element seat 45 and on the filter element end cap 23. This ensures that operation is only possible with a filter element 17 with special characteristics such as filter fineness, pressure rating and such like. Furthermore, due to the reciprocally interlocking engagement of the design irregularities, like in this instance the projections 61 and the recesses 63, an anti-twist device is provided for the filter element 17 against torque moments in the instance of tangential flow.

Claims

1. A filter device comprising at least one filter element (17) that is exchangeably disposed in a filter housing (1), wherein said filter element (17) is provided on at least one end with an end cap (23) that forms a surround for a rim of a filter material (31), wherein said end cap (23) is provided with a connector (43) with which the filter element (17) may be attached in an operating position to an element seat (19; 45) inside the filter housing (1) in such a way that a fluid-impermeable connection is formed between filter housing (1) and filter element (17), characterised in that the connector (43) enables the positionally fixed mounting of the filter element (17) and the formation of a fluid-impermeable connection in conjunction with element seats (19; 45) of filter housings (1) of different designs.

2. The filter device according to claim 1, characterised in that the connector is provided with a connection adapter (43) that protrudes coaxially to the longitudinal axis (11) of the filter element, that, in a first design, on the inside of said connection adapter (43) a first sealing ring (37) is provided to establish a seal on the outside of a pipe socket (19) that engages in operating position with the element seat of a housing (1), and that on the outside of the connection adapter (43) a second sealing ring (41) is provided, which forms the seal on the inside (67) of a pipe socket (45) that engages in operating position with the element seat of the housing (1) in a further design.

3. The filter device according to claim 1, characterised in that the connection adapter (43) is provided with an inner sleeve body (47) that extends concentric to the longitudinal axis (11), where said inner sleeve forms the inner wall (49) of the connection adapter (43), as well as an outer ring body (51) that surrounds the inner sleeve body (47), wherein the inner end (52) of said ring body joins onto the part of the end cap (23) that forms the surround (33) of the filter material (31) and which forms the outside of the connection adapter (43).

4. The filter device according to claim 1, characterised in that a recess (59) is provided at the outer end section of the inner sleeve body (47) that accommodates the first sealing ring (37), and that the inner end of the sleeve body (47) protrudes into the inner hollow filter space of the filter element (17) and there forms a contact surface (53) for a supporting tube (29) of the filter element (17).

5. The filter device according to claim 1, characterised in that the outside of the outer ring body (51) of the connection adapter (43) is provided with a pattern of design irregularities (63), which is matched by a complementary pattern of design irregularities (61) on the inside of the pipe socket (45) of the element seat of the housing (1) of the further design which, when aligned to each other, facilitate the placement of the filter element (17) into the operating position in the housing (1) of the further design.

6. The filter device according to claim 1, characterised in that the pattern of design irregularities on the outside of the ring body (51) of the end cap is formed by recesses (63) that are open in inserting direction, into which rib-like protrusions (61), which extend radially inwards in operating position, engage with the inner wall of the pipe socket (45) of the element seat of the housing (1) of the further design.

7. The filter device according to claim 1, characterised in that the pipe socket (45) of the element seat of the housing (1) forms, in the entry section that faces the filter element (17), on its inner wall a sealing surface (67) that is free of protrusions to provide a contact surface for the second sealing ring (41) of the end cap (23).

8. The filter device according to claim 1, characterised in that the outer ring body (51) of the connection adapter (43) overlaps, with its rim that faces away from the filter material (31), the assigned end of the inner sleeve body (47) in such a way that the recess (59), which is formed at this end of the sleeve body (47) for the first sealing ring (37), is closed to form an annular groove that retains the first sealing ring (37).

9. The filter device according to claim 1, characterised in that the recesses (63) on the ring body (51) that are part of the pattern of design irregularities extend from the rim (57) into the vicinity of an annular groove (55) that retains the second sealing ring (41), which is located in the vicinity of the part of the ring body (51) that forms the surround (33) for the filter material (31).

10. A filter element, in particular for use in a filter device according to claim 1, which is provided at least at one end with an end cap (23) that forms a surround for a rim of a filter material (31), wherein said end cap (23) is provided with a connector (43) with which the filter element (17) may be attached in an operating position to an element seat (19; 45) inside the filter housing (1) in such a way that a fluid-impermeable connection is formed between filter housing (1) and filter element (17), characterised in that the connector (43) enables the positionally fixed mounting of the filter element (17) and the formation of a fluid-impermeable connection in conjunction with element seats (19; 45) of filter housings (1) of different designs.

11. The filter element according to claim 10, characterised in that the connector is provided with a connection adapter (43) that protrudes coaxially to the longitudinal axis (11) of the filter element (17), that, in a first design, on the inside of said connection adapter (43) a first sealing ring (37) is provided to establish a seal on the outside of a pipe socket (19) that engages in operating position with the element seat of a housing (1), and that on the outside of the connection adapter (43) a second sealing ring (41) is provided, which forms the seal on the inside of a pipe socket (45) that engages in operating position with the element seat of the housing (1) in a further design.

12. The filter element according to claim 11, characterised in that on the outside of the connection adapter (43) a pattern of design irregularities (61, 63) is provided, which is matched by a complementary pattern of design irregularities (61, 63) on the inside of the pipe socket (45) of the element seat of the housing (1) of the further design which, when aligned to each other, facilitate the placement of the filter element (17) into the operating position in the housing (1) of the further design.