The invention relates to a filter element for fluid filters, having an element body comprising a longitudinal axis, said element body comprising or forming a filter means through which fluid to be filtered is able to flow, and having at least one connecting socket which is open on the front face at one end of the element body for the releasable fastening of the filter element to a through-opening in a retaining device in the fluid filter, wherein the connecting socket comprises a lateral surface which is partially provided with a flattened portion and a bearing surface for a sealing ring for cooperating with an internal wall of the through-opening. The invention further relates to a filter arrangement having a fluid filter which comprises a housing and at least one retaining device arranged in the housing with a through-opening comprising an internal wall for fastening a filter element, as well as at least one filter element which has an element body comprising a longitudinal axis and containing a filter means through which fluid is able to flow, and at least one connecting socket which is open on the front face at one end of the element body and which has a lateral surface partially provided with a flattened portion and a bearing surface for a sealing ring for leak-free fastening of the filter element in the through-opening of the retaining device.
Generic filter candles and filter arrangements for filtering liquids or gases are used in very different industrial fields and for different purposes. Many machines or motors are provided with lubricating oil filters with replaceable filter elements. Fuel filters with replaceable filter elements may also be used in internal combustion engines. Other fields of use are constituted, for example, by water filtration or the filtration of gases. The fluid filters in turn may be provided with an individual filter element or a plurality of filter elements in order to increase the filtering surface. A cleaning device such as a backwashing device may be arranged in the filter element in order to clean the filter during operation and/or to backwash the filter counter to the filtering direction.
In most known fluid filters, the replaceable filter elements are locked in position at a through-opening in a retaining device on the filter side, such as for example a perforated plate, via a connection which is able to be plugged together, wherein a cylindrical connecting socket is provided on the filter element side, said connecting socket being inserted into the associated through-hole in the retaining device on the filter side. The perforated plate at the same time generally undertakes the separation between clean space for the unfiltered filtrate and the inflow side for unfiltered fluid. A release of the filter elements from the retaining device is frequently prevented by means of separate securing elements.
DE 20 2005 010 059 U discloses a filter arrangement having a plurality of filter candles as filter elements, wherein each filter candle comprises a cylindrical top piece as a connecting socket, wherein the top piece is provided with a receiving groove for an O-ring as a seal and is also provided with a peripheral annular groove, an oval through-opening of a securing plate which is displaceable transversely to the perforated plate being able to be inserted therein. The perforated plate and the securing plate are provided with a plurality of through-openings in order to secure a plurality of filter candles simultaneously. The securing plate acts transversely to the longitudinal axis of the filter elements.
DE 203 20 121 U discloses a generic filter arrangement in which the individual filter elements are provided on the connecting socket with a plurality of flattened portions which are offset over the periphery and with latching recesses between the flattened portions. The filter elements are fastened to a perforated plate, wherein a specific receiving socket is inserted into each through-opening, the connecting socket on the filter element being able to be inserted into said receiving socket. The receiving socket in turn is provided with a number of recesses corresponding to the number of flattened portions, a clamping element engaging therein. For locking the receiving socket and the connecting socket, the filter element together with the connecting socket is inserted into the receiving socket and then rotated in order to secure the filter element axially in the latching position. The clamping element in this case acts counter to a rotation of the filter element relative to the retaining device. The seal is implemented by an O-ring which acts between the front face of the receiving socket and the front face of the connecting socket. The connecting socket and the receiving socket consist of metal, in particular sheet metal parts, the production thereof being relatively costly, in particular due to the recesses required. A seal is only ensured when the retaining forces acting in the axial direction of the filter elements are sufficiently high. The solution, however, provides the advantage of anti-twist protection between the filter element, on the one hand, and the retaining device, on the other hand.
It is the object of the invention to provide a filter arrangement and filter elements therefor which are simpler to mount and to produce, which ensure a secure seal and which at the same time provide anti-twist protection between the filter element and the retaining device.
This object is achieved for a filter element in that a receiving groove is provided for the sealing ring on the connecting socket, the groove base of said receiving groove is having a polygonal cross section with flat portions and curved transitions alternating with one another, and the polygonal groove base serves as a radial bearing surface for the sealing ring. The object is achieved for a filter arrangement with a filter element and a retaining device for the filter element with a through-opening, in that the connecting socket or the internal wall for the sealing ring comprises a receiving groove, the groove base thereof forming the radial bearing surface for the sealing ring, wherein the groove base, the connecting socket and/or the internal wall of the through-opening in each case have a polygonal cross section with flat portions and curved transitions alternating with one another. The polygonal shape ensures a secure anti-twist protection, both relative to vibrations and also relative to significant variations in load due to flow or pressure, wherein the sealing ring acting in the polygonal through-opening ensures the best possible seal. Relative to the solution known from the prior art with the spring element, the production is simplified at the same time. The polygonal cross-sectional shape on the groove base, on the connecting socket and/or on the internal wall of a retaining device cooperating therewith, is located in the sealing region and by alternating the flat portions and curved transitions in the sealing region it is possible to prevent filter elements with circular connecting sockets from being able to be fitted and/or having to have a small connecting socket, such that it is already obvious to the fitter by visual inspection that a seal would not be ensured.
In a filter element according to the invention, it is advantageous if the groove base has an even number of flat portions of similar type to one another. It is particularly advantageous if the lateral surface also has a polygonal cross section with flat portions and curved transitions alternating with one another, wherein the lateral surface has an even number of flat portions of similar type to one another.
In a filter arrangement according to the invention, it is advantageous if the connecting socket or the internal wall for the sealing ring comprises a receiving groove, the groove base thereof forming the radial bearing surface for the sealing ring, wherein the groove base and the internal wall and/or the lateral surface of the connecting socket in each case have a polygonal cross section with flat portions and curved transitions alternating with one another. In a filter arrangement according to the invention, as known per se in filters with a round connecting socket, the groove base may be provided for receiving the seal in the connecting socket but it would also be possible to reverse the sealing arrangement and to provide the groove together with the groove base for the seal on the internal wall of the through-bore on the retainer side. Since the polygonal cross sections in each case are located in the sealing region, both variants ensure the seal and the anti-twist protection. It is particularly advantageous if the groove base and the internal wall in each case have an even number of flat portions of similar type to one another.
In principle, different types of polygonal cross sections are provided on the groove base of the receiving groove, on the connecting socket of each filter element and/or on the through-opening in the retaining devices. In order to obtain advantageous conditions for the mounting and the pre-compression of the sealing ring, however, the particularly preferred embodiment for the polygonal cross sections of the groove base and the internal wall, and preferably also the lateral surface on the connecting socket, in each case provides a hexagonal cross section with 6 flat portions and 6 curved transitions. It is even more advantageous if in this embodiment a symmetrical hexagonal cross section is provided in which the flat portions on the groove base, on the lateral surface and/or on the internal wall of the through-opening oppose one another in pairs and in parallel at a specific spacing (A) and the curved transitions on the groove base, on the internal wall and/or on the lateral surface in each case have a uniform radius of curvature (Rd relative to one another, wherein for the ratio of the spacing relative to the radius of curvature, the following applies:
2<Ai/Ri≤5, and preferably the following applies:
2.3≤Ai/Ri≤3.6.
It goes without saying that due to the required adaptation of the clearance or transition between interlockable parts, namely the connecting socket and the through-bore, the radius of curvature RKM of the lateral surface is different from the radius of curvature of the internal wall RKW and the radius of curvature of the groove base RN, wherein preferably the radii of curvature in each case have a uniform difference relative to one another. Accordingly, in the particularly preferred embodiment the radius of curvature Ri of a curved transition on the lateral surface and the radius of curvature Ri of a curved transition on the groove base are in each case concentric relative to one another and have a common central point.
The flat portions may be partially planar; however, the flat portions may also have a crowned surface, partially and/or along their entire extension, the curvature thereof being smaller than the curvature of the curved transitions and/or the radius of curvature thereof being significantly larger than the radius of curvature of the curved transitions. The radius of curvature of the crowned surface could be larger by at least a factor of 2 than the radius of curvature of the curved transitions. The radius of curvature may be varied along the crowned surface and/or along the curved transitions, since circular crowning would not be required.
In filter elements or filter arrangements according to the present invention, the connecting socket may consist of plastics, in particular an injection-moulded part (injection part) made of plastics, wherein preferably in connecting sockets made of plastics the spacing of the receiving groove from the front face of the connecting socket is greater than the groove width of the receiving groove. Alternatively, the connecting socket may consist of metal. In particular in a connecting socket made of metal, the spacing of the receiving groove from the front face may be less than the groove width of the receivers. In particular with a metal design of the connecting socket, it is advantageous if this connecting socket is of multi-part configuration and has at least two bent parts sealingly joined together at a joining point, wherein preferably the joining point is located in the region of the receiving groove and/or in the extension of one of the side walls of the receiving groove.
In order to simplify the plugging-in or insertion of the filter element into the associated through-opening in the retaining device, the connecting socket on the lateral surface may have a guide surface on the front face and/or an insertion bevel is provided on the internal wall of the through-opening in the retaining device, wherein it is particularly expedient if both are present and are accordingly able to cooperate; in particular in the case of a metal connecting socket it is advantageous if the front face of the connecting socket is provided with a region protruding axially over the guide surface. The region protruding on the front face may, in particular, be of annular configuration and/or the region protruding on the front face may form a contact surface for a vertical mounting of unmounted filter elements. The protruding region not only forms a contact surface but at the same time also a protective region for the initial insertion zone on the connecting socket and/or the guide surface.
Further preferably, the fluid filter may be a multi-element filter and the retaining device accordingly then has a plurality of through-openings for receiving a plurality of filter elements. The filter elements may, in particular, be filter candles, basket filter elements, multimantle filter elements or ring filter elements, and the element body itself may form the filter material or is provided with a corresponding filter material such as filter fabric, filter cloth, or the like.
The internal wall of each through-opening of the retaining device may also be provided in each case with an insertion bevel for cooperating with the front face of the connecting socket of the filter element to be fastened, in order to assist the plugging together and/or inter-locking of the connecting socket and the through-opening in the retaining device.
The retaining device may consist of a perforated plate with through-openings which are configured integrally in the perforated plate and which in each case have a polygonal cross section, or the retaining device may consist of separate inserts which comprise the through-openings having a polygonal cross section and which are fastened to the perforated plate.
Each filter element may also be configured, in particular, as a filter candle with ends which are open on both sides, wherein the connecting socket with the polygonal, in particular hexagonal, cross section of the receiving groove and/or the lateral surface is arranged at one candle end, and a round socket having a circular cylindrical peripheral wall is arranged at the other candle end. In filter candles which are open on both sides, preferably the round socket may have a diameter which is smaller than the spacing between two flat portions on the connecting socket at the other end of the filter candle.
These and other objects, aspects, features and advantages of the invention will become apparent to those skilled in the art upon a reading of the Detailed Description of the invention set forth below taken together with the drawings which will be described in the next section.
The invention may take physical form in certain parts and arrangement of parts, a preferred embodiment of which will be described in detail and illustrated in the accompanying drawings which form a part hereof and wherein:
Referring now to the drawings wherein the showings are for the purpose of illustrating preferred and alternative embodiments of the invention only and not for the purpose of limiting the same, in
In the multi-element fluid filter 1 shown in
In all filter elements 10 a filter element body 10A extends between the two connecting sockets 11, 21, said filter element body, for example, being able to support a filter fabric, being able to consist of said fabric, or being able to form the filter material itself, as for example is the case in slotted filter candles. In the exemplary embodiment shown in
The embodiment according to the invention with a hexagonal cross section is also manifested by the different thickness ratios of the wall thickness of the connecting socket 21 in the region of the curved portion 27 of the lateral surface 22 as shown in the upper half of
Correspondingly adapted to the dimensions of the lateral surface 22 and/or the groove base 33A of the connecting socket 21, each through-hole 6 in the perforated plate 3, which is provided for receiving the connecting socket, has a hexagonal cross section on the internal wall 15, differing from a circular cylindrical design, with in each case six flat portions 16 and six curved transitions 17 which alternate with one another in the peripheral direction and in each case have the same dimensions as one another, so that the symmetry of the internal wall 15 is provided in the peripheral direction as is clear, in particular, from
Firstly, the construction of the connecting sockets 221 is now explained with reference to
A second bent part 290 is connected to the bent part 280, said second bent part in turn being configured to be annular and having a circular cylindrical internal wall projection 299 which merges with an intermediate projection 298 extending angled back at right-angles thereto, said intermediate projection extending so as to be aligned perpendicular to a central axis M of the connecting socket 221. The intermediate projection 298 in turn merges with a first outer wall projection 297, extending angled back at right-angles thereto, which merges with a transition projection 293 outwardly angled back at right-angles thereto and an outer edge projection 295 in turn extending angled back at right-angles thereto. Viewed parallel to the central axis M, the internal wall projection 299 axially projects over the outer edge projection 295.
In the mounted state of the two bent parts 280, 290, the two intermediate projections 288, 298 are located flat against one another and the two intermediate projections 298, 288 form the joining surface on which the two bent parts 280, 290 are sealingly connected together, in particular are welded together by means of laser welding in a fluid-tight manner. The two internal wall projections 289, 299 in this case extend aligned and plane-parallel to one another and thus form the peripheral wall of the internal opening 228 of the connecting socket 221. In the mounted state of the two sheet metal parts 280, 290 the groove 233 of the connecting socket is produced between the transition projection 293, the first outer wall projection 297 of the plate part 290, and the partial portion of the intermediate projection 288 on the plate part 280 which protrudes radially over the joining surface between the two plate parts 280, 290 and/or protrudes over the outer wall projection 297 of the plate part 290. The wall projection 298 on the bent parts 290 is correspondingly shorter than the wall projection 288 on the bent part 280. The lateral surface of the first outer wall projection 297 forms at the same time the groove base 233A of the groove 233. The wall projection 288, partially forming the sealing surface, at the same time forms one of the side walls of the receiving groove 233 for the sealing ring in the portion which protrudes radially over the wall projection 298. According to the invention, the first outer wall projection 297 forming the groove base 233A, the edge projection 295 and the outer wall projection 287 aligned in the extension thereof, do not have a circular cross section but a hexagonal cross section, with in each case alternating curved portions 227 and flat portions 226 arranged so as to be offset relative to one another over the periphery, on the external lateral surface 222 of the connecting socket 221 formed by the projections 295, 287, and accordingly also curved portions 237 and flat portions 236 on the wall projection 297 forming the groove base 233A as, in particular, is clear in
The following table advantageously shows dimensions (in mm) for the different spacings and radii without limiting the invention thereto:
For the person skilled in the art, numerous modifications which are intended to fall within the protected scope of the dependent claims are disclosed in the above description. The invention is not limited, in particular, to the exemplary embodiments shown and/or the dimensions provided in the above table for spacings and radii. The use of a hexagonal cross section, with in each case six flat portions and six curved portions which are distributed in a uniform and symmetrical manner over the periphery, forms the preferred exemplary embodiment, even if other cross-sectional shapes might be possible. If bent parts made of sheet metal as connecting sockets are disclosed in the figures and the associated description, it might also be possible to produce corresponding connecting sockets, preferably in one piece from plastics. These and further modifications are obvious to the person skilled in the art from the above description.
Moreover, while considerable emphasis has been placed on the preferred embodiments of the invention illustrated and described herein, it will be appreciated that other embodiments, and equivalences thereof, can be made and that many changes can be made in the preferred embodiments without departing from the principles of the invention. Furthermore, the embodiments described above can be combined to form yet other embodiments of the invention of this application. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation.
Number | Date | Country | Kind |
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20 2017 102 087.8 | Apr 2017 | DE | national |
This Application claims priority in International Patent Application Serial No. PCT/IB2018/052375 that was filed on Apr. 5, 2018, which claims priority in German Application Serial No. DE 20 2017 102 087.8 that was filed on April 7, 2017 both of which are incorporated by reference into this application in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2018/052375 | 4/5/2018 | WO | 00 |