Patent Application
20240042351
The present invention relates to a filter element and a strainer.
Patent Literature 1 discloses a strainer of a cooling water supply device in which both end portions of an annular filter is supported to and mounted on a main body case that is interposed and installed in a cooling water supply circuit for circulating and supplying cooling water to a body to be cooled and has an inlet and an outlet for cooling water. Ring-shaped packings are provided on both end portions of the filter to be fitted to the main body case. The packing has elasticity and is gaplessly fitted to the main body case by the elasticity.
Patent Literature 1: JP 64-28918 UM-A
In the invention described in Patent Literature 1, the packing is possibly damaged by the filter when the strainer is mounted on the inside of the main body case. Damage of the packing possibly leaks unfiltered liquid from a gap between the packing and the case.
The present invention has been made in view of the circumstances, and an object of the present invention is to provide a filter element and a strainer that allow preventing elastic members provided on both ends of a filtration section from being damaged.
A filter element according to one or more embodiments of the present invention includes, for example, a cylindrical filtration section and annular elastic members. The annular elastic members are provided at both ends of the filtration section. A plate-shaped reinforcing plate is provided inside the elastic member. The reinforcing plate has an annular shape when viewed along an axis of the filtration section, or a plurality of the reinforcing plates are disposed along a circle centered on the axis when viewed along the axis.
According to the filter element, the plate-shaped reinforcing plates are provided inside the annular elastic members provided at both ends of the filtration section, and the shape of the reinforcing plate when viewed along the axis of the filtration section is the annular shape. Alternatively, the plurality of (plate-shaped) reinforcing plates are provided inside the annular elastic members provided at both ends of the filtration section, and the plurality of reinforcing plates are disposed along the circle centered on the axis when viewed along the axis of the filtration section. This allows preventing the elastic member from being damaged by the filtration section.
The elastic member may have a groove into which an end of the filtration section is inserted. The reinforcing plate may be provided at a position intersecting with a center line of the groove when the elastic member is cut on a cross-sectional surface along the axis of the filtration section. As a result, concentration of stress on an abutment portion of the bottom surface of the groove and the filtration section is avoided, and the elastic member can be prevented from being damaged.
An end on an outer peripheral side of the reinforcing plate may be bent. Accordingly, the reinforcing plate covers the bottom surface of the groove, and it is possible to more reliably prevent the elastic member from being damaged.
The filtration section may be formed using a net-like member (e.g., include a net or a net-like structure). A distance between a bottom surface of the groove and the reinforcing plate may be larger than a pitch of the net-like member. Thus, even when a distal end of a wire rod constituting the net-like member sticks into the bottom surface of the groove, the distal end of the wire rod does not abut on the reinforcing plate. Therefore, the elastic member and the reinforcing plate can be prevented from being damaged.
The filtration section may include a cylindrical first filtration section and a cylindrical second filtration section provided on an outer side of the first filtration section. This allows increasing a filter area and extending life of the strainer.
A strainer according to one or more embodiments of the present invention includes, for example, a filter element and a case. The filter element is provided inside the case. In a state where the filter element is provided inside the case, an end face and an outer peripheral surface of the elastic member on a side where the filtration section is not provided are pressed by the case, which causes deformation of the end face and the outer peripheral surface of the elastic member. This allows preventing the elastic member from being damaged by the filtration section. By deforming the elastic member in two directions, a leakage of the unfiltered liquid can be reliably prevented.
The case may include a tubular portion into which the filter element is inserted. The axis of the filtration section and an axis of the tubular portion may substantially coincide. The filtration section may include a rectifying member that closes a hollow portion of the filtration section. This allows increasing a filter area and extending life of the strainer.
The rectifying member may be provided substantially at a center in a longitudinal direction of the filtration section. Thus, the strainer can be assembled without a need to pay attention to a direction of the filter element, and an assembly property is improved.
One or more embodiments of the present invention prevent the elastic members provided at both ends of the filter from being damaged.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Although the present invention will be described with a strainer for filtering coolant liquid of a vehicle or the like including a construction machine and a filter element used for the strainer as an example, the present invention is not limited to the strainer or the filter element for filtering coolant liquid.
The filter element 10 is provided inside the case 20. The case 20 mainly includes a tubular portion 21 into which the filter element 10 is inserted, an inflow portion 22 through which coolant liquid (hereinafter referred to as liquid) flows into the tubular portion 21, and an outflow portion 23 through which the liquid flows out of the tubular portion 21. The inflow portion 22 and the outflow portion 23 have a tubular shape and have diameters smaller than that of the tubular portion 21. A hollow portion of the tubular portion 21 communicates with a hollow portion of the inflow portion 22, and the hollow portion of the tubular portion 21 communicates with a hollow portion of the outflow portion 23.
The case 20 has two components 25 and 26. The case 20 is formed by coupling the component 25 and the component 26 at a coupling portion 24. Note that the shape and the configuration of the case 20 is not limited thereto.
Next, the filter element 10 will be described.
The filtration section 11 has a cylindrical shape and is formed using a net-like member. The net-like member is formed in a plate shape by plain-weaving or twill-weaving a wire rod. In the present embodiment, the net-like member is a wire mesh made of metal, but may be made of resin. When the net-like member is made of resin, voids only need to be two dimensionally arranged like a wire mesh.
The net-like member has any mesh size. For example, the one having a pitch of 0.17 mm to 0.5 mm is used for the filtration section 11. Here, the pitch is a length from the center of the line constituting the net-like member to the center of the adjacent line. In the wire mesh, a unit referred to as mesh indicating the number of openings in 1 inch (25.4 mm) is also generally used, and in the present embodiment, the one of 50 meshes to 150 meshes is used for the filtration section 11.
The filtration section 11 is provided with the rectifying member 13. The rectifying member 13 closes a hollow portion of the filtration section 11. In the present embodiment, the rectifying member 13 has a flat plate shape, but the shape of the rectifying member 13 is not limited to this. For example, the rectifying member 13 may have a conical shape or a truncated conical shape protruding toward the inflow portion 22.
The elastic member 12 has an annular shape and is provided at each of both ends of the filtration section 11.
The elastic member 12 is formed with a groove 12a into which the end of the filtration section 11 is inserted. The groove 12a has an annular shape when viewed along an axis ax of the filtration section 11 and the elastic members 12. A reinforcing plate 14 is provided inside the elastic member 12. The reinforcing plate 14 has a plate shape and has an annular shape when viewed along the axis ax. In the present embodiment, the reinforcing plate 14 is made of metal (for example, iron), but the material of the reinforcing plate 14 is not limited to metal and may be resin. Note that in
As illustrated in the view (B) of
The description will now return to
The liquid that has flowed into the space S2 passes through the filtration section 11 again and flows into a hollow portion S3 of the filter element 10. The liquid that has flowed into the hollow portion S3 flows out of the strainer 1 from the outflow portion 23. In this way, by employing the structure in which the liquid passes through the filtration section 11 twice, the filter area can be increased.
In addition, since the elastic members 12 are provided at both ends of the filtration section 11 and the elastic members 12 are in close contact with the case 20, liquid that is unfiltered (unfiltered liquid) does not leak from between the elastic member 12 and the case 20. For example, in a case where the elastic member 12 is not provided and the filtration section 11 is bonded to the case 20, an adhesive (for example, epoxy resin) is peeled off due to insufficient heat resistance and chemical resistance and unfiltered liquid possibly leaks. However, by providing the elastic members 12 at both ends of the filtration section 11, a leakage of unfiltered liquid can be prevented.
To be specific, an end face 12b and an outer peripheral surface 12c of the elastic member 12 on the side where the filtration section 11 is not provided are pressed by the case 20 to deform. As a result, as indicated by the white arrows in
The end face 12b is pressed by a surface 21a of the tubular portion 21. Therefore, a force is applied to the reinforcing plate 14 in a direction substantially perpendicular to the end face 12b and the surface 21a, that is, a direction substantially perpendicular to the surface of the reinforcing plate 14, and thus the reinforcing plate 14 is pressed against the filtration section 11. Assume that the reinforcing plate 14 is not provided, stress concentrates on an abutment portion between a bottom surface 12g of the groove 12a and the filtration section 11, and the end face of the filtration section 11 possibly damages the elastic member 12. On the other hand, by providing the reinforcing plate 14, the concentration of the force on the bottom surface of the groove 12a is avoided, and the elastic member 12 is prevented from being damaged.
According to the present embodiment, by providing the reinforcing plate 14 inside the elastic member 12, damage of the elastic member 12 can be prevented. As a result, a leakage of unfiltered liquid can be prevented.
In addition, according to the present embodiment, when the elastic member 12 is cut on the cross-sectional surface along the axis ax of the filtration section 11, the reinforcing plate 14 intersects the center line C of the groove 12a. Therefore, concentration of stress on the abutment portion between the bottom surface 12g and the filtration section 11 can be effectively prevented.
Further, according to the present embodiment, since the distance d between the groove 12a and the reinforcing plate 14 is larger than the pitch of the net-like member, even when the wire rod constituting the net-like member sticks into the elastic member 12, abutment of the wire rod into the reinforcing plate 14 can be avoided. For example, when a force is applied to the bottom surface of the groove 12a in a state where the wire rod constituting the net-like member is exposed to the end face of the filtration section 11 and the cross-sectional surface of the wire rod abuts on the bottom surface of the groove 12a, the distal end of the thin wire rod possibly sticks into the bottom surface of the groove 12a (However, the possibility is low as the reinforcing plate 14 prevents the stress concentration). Even when the distal end of the wire rod sticks into the bottom surface of the groove 12a, the wire rod does not abut on the reinforcing plate 14 as long as the distance d is configured to be larger than the pitch of the net-like member. Therefore, damage of the elastic member 12 and the reinforcing plate 14 can be prevented.
Further, according to the present embodiment, since the end face 12b and the outer peripheral surface 12c of the elastic member 12 are pressed by the case 20 and the elastic member 12 deforms in the radial direction and the thickness direction, a leakage of unfiltered liquid can be reliably prevented.
In addition, according to the present embodiment, since the rectifying member 13 is provided in the filtration section 11, the filter area can be increased. As a result, the life of the strainer 1 can be extended.
In the present embodiment, as illustrated in
Further, in the present embodiment, the distance d between the groove 12a and the reinforcing plate 14 is larger than the pitch of the net-like member, but more preferably, the distance d may be twice or more of the pitch of the net-like member. By setting the distance d to be twice or more of the pitch of the net-like member, a leakage of liquid due to damage of the elastic member 12 can be reliably prevented.
In the present embodiment, the filtration section 11 is provided in the groove 12a, but the filtration section 11 is not limited to be provided in the groove. For example, a substantially L-shaped notch may be provided, and the filtration section 11 may be provided along the outer peripheral surface of the notch. In this case, the reinforcing plate 14 is preferably provided on the extension line of the outer peripheral surface of the notch.
In addition, in the present embodiment, the cross-sectional shape of the reinforcing plate 14 when the elastic member 12 is cut on the cross-sectional surface along the axis ax of the filtration section 11 is the flat plate shape, but the reinforcing plate 14 only needs to have a plate shape, and the shape of the reinforcing plate 14 is not limited to the flat plate shape. For example, the cross-sectional shape of the reinforcing plate when cut on the cross-sectional surface along the axis ax may be an arc shape that projects toward the end face 12b.
Further, in the present embodiment, the center line C of the groove 12a is substantially orthogonal to the reinforcing plate 14, but the arrangement of the reinforcing plate 14 is not limited thereto. However, it is desirable that the reinforcing plate 14 is substantially parallel to the end face 12b. For example, when the end face 12b and the surface 21a are inclined with respect to the line substantially orthogonal to the center line C, it is desirable that the reinforcing plate 14 is also inclined with respect to the line substantially orthogonal to the center line C.
Although the reinforcing plate 14 has the annular shape in the first embodiment of the present invention, the configuration of the reinforcing plate is not limited to this. For example, the elastic member 12 may be provided with a plurality of reinforcing plates, and the plurality of reinforcing plates may be disposed along a circle centered on the axis ax when viewed along the axis ax. Hereinafter, a configuration in which the plurality of reinforcing plates are disposed along the circle centered on the axis ax will be described.
According to the present embodiment, providing the reinforcing plates 14A allows preventing concentration of a force on the bottom surface of the groove 12a, thereby allowing preventing damage of the elastic members 12A provided at both ends of the filtration section 11.
The configuration of the reinforcing plate is not limited to the partial annular shape.
In the first embodiment of the present invention, the filter element has one filtration section, but the number of filtration sections is not limited to one. For example, the filter element may have a plurality of filtration sections. Hereinafter, a configuration in which the filter element includes two filtration sections will be described.
The filter element 10A mainly includes filtration sections 11A and 11B, elastic members 12C, and the rectifying member 13.
The filtration sections 11A and 11B have a cylindrical shape similarly to the filtration section 11, and are formed using net-like members. The filtration sections 11A and 11B and the filtration section 11 differ in the diameter.
The filtration section 11B is provided on an outer side of the filtration section 11A. The pitch (mesh) of the filtration section 11A and the pitch (mesh) of the filtration section 11B may be the same or different. When the pitch of the filtration section 11A and the pitch of the filtration section 11B are differentiated, it is desirable that the pitch of the filtration section 11B disposed on the outer side is configured to be larger and the pitch of the filtration section 11A disposed on the inner side is configured to be smaller.
The elastic members 12C have an annular shape similarly to the elastic members 12, and are provided at respective both ends of the filtration sections 11A and 11B. The elastic member 12C is formed with a groove 12d into which ends of the filtration sections 11A and 11B are inserted. The difference between the groove 12d and the groove 12a is only the width.
The reinforcing plate 14 is provided at a position intersecting with a center line C1 of the groove 12d when the elastic member 12C is cut on the cross-sectional surface along the axis ax of the filtration sections 11A and 11B. Therefore, concentration of stress on the bottom surface of the groove 12d is prevented, and damage of the elastic member 12C is prevented.
According to the present embodiment, providing the two filtration sections 11A and 11B allows increasing the filter area and extending the life. In addition, changing the coarseness (pitch) of the filtration section 11A and the filtration section 11B and reducing the pitch of the filtration section 11B allows improving filter accuracy.
Although the two filtration sections 11A and 11B are inserted into a groove 12d in the present embodiment, the respective filtration sections 11A and 11B may be inserted into different grooves.
The filter element 10B mainly includes the filtration sections 11A and 11B, elastic members 12D, and the rectifying member 13.
The elastic members 12D have an annular shape similarly to the elastic members 12, and are provided at respective both ends of the filtration sections 11A and 11B. The elastic member 12D is formed with a groove 12e into which the end of the filtration section 11A is inserted, and a groove 12f into which the end of the filtration section 11B is inserted.
The reinforcing plate 14 is provided at a position intersecting with a center line C2 of the groove 12e and a center line C3 of the groove 12f when the elastic member 12D is cut on the cross-sectional surface along the axis ax of the filtration sections 11A and 11B. Therefore, concentration of stress on the bottom surfaces of the grooves 12e and 12f is prevented, and damage of the elastic member 12D is prevented.
In the first embodiment of the present invention, the cross-sectional shape of the reinforcing plate 14 when the elastic member 12 is cut on the cross-sectional surface along the axis ax of the filtration section 11 is the flat plate shape, but the shape of the reinforcing plate 14 is not limited to the flat plate shape.
The filter element 10C mainly includes the filtration section 11, elastic members 12E, and the rectifying member 13. The elastic members 12E have an annular shape similarly to the elastic members 12, and are provided at respective both ends of the filtration section 11.
The elastic member 12E is formed with the groove 12a into which the end of the filtration section 11 is inserted. A plate-shaped reinforcing plate 14C is provided inside the elastic member 12E. The reinforcing plate 14C has an annular shape when viewed along the axis ax of the filtration section 11 and the elastic member 12E. In the present embodiment, the reinforcing plate 14C is made of metal (for example, iron), but the material of the reinforcing plate 14C is not limited to metal and may be resin.
An end on the outer peripheral side of the reinforcing plate 14C is bent. The reinforcing plate 14C includes a plate-like portion 14a substantially parallel to the end face 12b and a plate-like portion 14b located on the outer peripheral side of the plate-like portion 14a and bent with respect to the plate-like portion 14b. Since the end on the outer peripheral side is bent, the reinforcing plate 14C covers the bottom surface 12g of the groove 12a.
The plate-like portion 14a is provided at a position intersecting with the center line C when the elastic member 12E is cut on the cross-sectional surface along the axis ax of the filtration section 11. The distance d between the groove 12a and the reinforcing plate 14C is larger than the pitch of the net-like member.
The plate-like portion 14b is provided at a position intersecting with an extension line D of the bottom surface 12g when the elastic member 12E is cut on the cross-sectional surface along the axis ax of the filtration section 11.
In a state where the strainer 2 is assembled by providing the filter element 10C inside the case 20, the elastic members 12E deform by being pressed by the case 20.
When the end face 12b is pressed by the surface 21a, a force in a direction substantially orthogonal to the surface of the plate-like portion 14a (see the white arrow in
When the outer peripheral surface 12c is pressed by a surface 21b, a force in a direction substantially parallel to the surface of the plate-like portion 14a (see the white arrow in
According to the present embodiment, providing the reinforcing plate 14C whose outer peripheral side end is bent so as to cover the bottom surface of the groove 12a inside the elastic member 12E allows more reliably preventing the elastic member 12E from being damaged. In particular, even when a plurality of compressive forces in different directions are applied to the elastic member 12E, concentration of stress by the respective forces on the vicinity of the bottom surface 12g can be avoided.
In the present embodiment, the end on the outer peripheral side of the reinforcing plate 14C is bent, and the angle (the angle formed by the plate-like portion 14a and the plate-like portion 14b) is substantially a right angle. However, the bending angle of the end on the outer peripheral side of the reinforcing plate is not limited to 90°.
The embodiments of the invention are described above in detail with reference to the drawings. However, specific configurations are not limited to the embodiments and also include changes in design or the like without departing from the gist of the invention. For example, in the examples described above, detailed description is made to facilitate understanding of the present invention, and the examples are not necessarily limited to examples including all the configurations described above. In addition, the configuration of an embodiment can be replaced partially with the configurations of other embodiments. In addition, addition, deletion, replacement or the like of other configurations can be made on the configurations of the embodiments.
In addition, the term “substantially” is not to be understood as merely being strictly the same, and is a concept that includes errors and modifications to an extent that does not result in loss in identity. For example, the “substantially cylindrical shape” is a concept that includes a case where, for example, the shape can be placed in the same category as the cylindrical shape, and is not strictly limited to the cylindrical shape. Further, simple expressions such as orthogonal, parallel, and identical are not to be understood as merely being strictly, for example, orthogonal, parallel, and identical, and include being, for example, substantially parallel, substantially orthogonal, and substantially identical.
In addition, the term “vicinity” means to include a range of regions (which can be determined as desired) near a position serving as a reference. For example, the term “a vicinity of an end” refers to a range of regions in the vicinity of the end, and is a concept indicating that the end may or need not be included.
1, 2: Strainer
10A, 10B, 10C: Filter element
11, 11A, 11B: Filtration section
11
d: Groove
12, 12A, 12B, 12C, 12D, 12E: Elastic member
12
a,
12
d,
12
e,
12
f: Groove
12
b: End face
12
c: Outer peripheral surface
12
g: Bottom surface
13: Rectifying member
14, 14A, 14B, 14C: Reinforcing plate
14
a,
14
b: Plate-like portion
20: Case
21: Tubular portion
21
a,
21
b: Surface
22: Inflow portion
23: Outflow portion
24: Coupling portion
25, 26: Component
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-072553 | Apr 2021 | JP | national |
This application is a continuation application of International Patent Application No. PCT/JP2022/010999 filed on Mar. 11, 2022, which claims priority to Japanese Patent Application No. 2021-072553 filed on Apr. 22, 2021, the entire contents of which are incorporated by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2022/010999 | Mar 2022 | US |
| Child | 18381285 | US |
