This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2009-67170, filed on Mar. 19, 2009, the entire contents of which are incorporated herein by reference.
The embodiment discussed herein is related to a distributed constant type filter for use in bandwidth passage of high frequency signals, a communication device using the above, and a filtering method.
Recently, with the market expansion of a mobile communication such as cell phone, its service has been developing in pursuit of high performance. According to this, a frequency band for use in the mobile communication is gradually getting shifted to a high frequency band equal to or more than gigahertz (GHz) and getting into multi-channels. Further, the possibility of introducing a Software-Defined-Radio (SDR) technology in the future is often discussed.
In
Instead of the conventional frequency variable filter as mentioned above, a compact frequency variable filter using the MEMS technology is drawing the attention these days. The MEMS device (micro machine device) using the MEMS (Micro Electro Mechanical Systems) technology can obtain a high Q (quality factor) and it can be applied to a variable filter of high frequency band.
(D1) JP-A-2008-278147, (D2) D. Peroulis et al, “Tunable Lumped Components with Applications to Reconfigurable MEMS Filters”, 2001 IEEE MTT-S Digest, p 341-344, (D3) E. Fourn et al, “MEMS Switchable Interdigital Coplanar Filter”, IEEE Trans. Microwave Theory Tech., vol. 51, No. 1 p 320-324, January 2003, and (D4) A. A. Tamijani et al, “Miniature and Tunable Filters Using MEMS Capacitors”, IEEE Trans. Microwave Theory Tech., vol. 51, NO. 7, p 1878-1885, July 2003 disclose this kind of MEMS device. Since the MEMS device is compact and exhibits a small loss capability, it is often used for a CPW (Coplanar Waveguide) distributed constant resonator.
(D4) A. A. Tamijani et al, “Miniature and Tunable Filters Using MEMS Capacitors”, IEEE Trans. Microwave Theory Tech., vol. 51, NO. 7, p 1878-1885, July 2003, discloses a filter formed in that a plurality of variable capacitors made of MEMS devices step over three stepped distributed transmission lines. In this filter, a control voltage Vb is applied to a driving electrode of the MEMS device to displace the variable capacitor, to change a gap between the distributed transmission lines, and to change the capacitance. According to a change of the capacitance, the pass band of the filter varies. Relations between the control voltage Vb and the pass band are illustrated in
The conventional filter as mentioned above, however, can change the central frequency of the pass band by using the MEMS device but it cannot change the pass bandwidth. For example, in the example illustrated in
According to an embodiment of an invention, a filter includes a first resonance line and a second resonance line which extend from an input point where a high frequency signal is input, wherein an electrical propagation length L1 of the first resonance line is set at L1=[λ1/4]×n and an electrical propagation length L2 of the second resonance line is set at L2=[λ2/4]×n, wherein λ1 and λ2 are wavelengths of specified high frequency signals and n is positive odd number.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
Taking the above situation into consideration, an aspect of the embodiment aims to provide a filter, a filtering method, and a communication device capable of adjusting the pass bandwidth as well as the central frequency of the pass band.
According to an aspect of the embodiment, the pass bandwidth as well as the central frequency of the pass band can be adjusted.
In
A high frequency signal S1 is entered to the input terminal 11, filtered by the first resonance line 12a and the second resonance line 12b, and supplied from the output terminal 15 as a high frequency signal S2.
Each of the first resonance line 12a and the second resonance line 12b, works as a band pass filter which gives attenuation characteristics and pass characteristics to a specified wavelength λ, determined according to a transmission length L thereof.
Namely, the high frequency signal S1 entered into the input terminal 11 is impressed at an input point 13, passing through a signal line or without passing through a signal line, for the first resonance line 12a and the second resonance line 12b. The first resonance line 12a and the second resonance line 12b extend straightly from the input point 13 in opposite directions, into a straight line. The end portions at the both opposite sides of the input point 13 respectively in the first resonance line 12a and the second resonance line 12b are formed in open ends KTs which are electrically open. The first resonance line 12a and the second resonance line 12b form a resonance line pair ZT.
An electrical propagation length L1 of the first resonance line 12a and an electrical propagation length L2 of the second resonance line 12b are expressed as the following formula (1):
L
1=[λ1/4]×n,
L
2=[λ2/4]×n (1)
Where, λ1 and λ2 are wavelengths of specified high frequency signals and n is the positive odd number.
In this embodiment, n=1. Therefore, the electrical propagation lengths L1 and L2 are ¼ of the respective wavelengths λ1 and λ2. Namely, the first resonance line 12a and the second resonance line 12b resonate respectively with the high frequency signals of the wavelengths λ1 and λ2.
In the embodiment, the wavelengths λ1 and λ2 are the wavelengths giving the attenuation characteristic. Two wavelengths λ1 and λ2 have relations as the following formula (2).
λ1>λ2 (2)
Namely, the wavelength λ1 is longer than the wavelength λ2. Namely, a frequency f1 corresponding to the wavelength λ1 is lower than a frequency f2 corresponding to the wavelength λ2. Therefore, the wavelengths λ1 and λ2 and the frequencies f1 and f2 may be represented as λL, λH, fL, and fH respectively.
The first resonance line 12a and the second resonance line 12b resonate with the high frequency signals of the wavelengths λL (λ1) and λH (λ2) as the resonance lines of ¼ wavelength. This means that the first resonance line 12a and the second resonance line 12b work respectively for the high frequency signals of the wavelengths λL and λH as a series resonator (series resonant circuit) with each one end grounded.
Namely, as illustrated in
The ideal LC series resonator KT is to pass a high frequency signal of the resonance wavelength λ without loss. Therefore, the high frequency signal S1 of the wavelength λ is grounded with almost zero impedance by the LC series resonator KT; in other words, the resonance line KS1 works on the high frequency signal S1 of the wavelength λ as an attenuator.
In the filter 1 illustrated in
The first resonance line 12a and the second resonance line 12b are symmetrically connected to the input point 13. When the two resonance lines each having the electrical propagation length L of λ/4 and one open end are connected to the input point 13, a total of the electrical propagation length L becomes λ/2. In this case, as illustrated in
Therefore, the high frequency signal S1 of the wavelength λ is kept at high impedance by the LC parallel resonator KH and it will be supplied from the input terminal 11 to the output terminal 15 as it is. In other words, the resonance line KS2 works on the high frequency signal S1 of the wavelength λ as a band pass unit.
In the filter 1 illustrated in
L
0=[(λL+λH)/2]/2 (3).
In short, the filter 1 works on the high frequency signal S1 of wavelength λ0=[(λL+λH)/2] as the band pass unit.
In summary, the filter 1 forms such a band pass filter, with the intermediate wavelength λ0=[(λL+λH)/2] between the wavelength λL and the wavelength λH as a central pass wavelength, the wavelength λL and the wavelength λH at the both sides of the central pass wavelength λ0 are attenuated.
When the absolute value of a difference between each of the wavelengths λL and λH and the central pass wavelength λ0 is defined as Δλ, the electrical propagation lengths L1 and L2 of the first resonance line 12a and the second resonance line 12b can be represented as the following formula (4):
L
1=[(λ0+Δλ)/4]×n
L
2=[(λ0−Δλ)/4]×n (4)
In
Further, by making variably adjustable the two wavelengths λL and λH, namely the two electrical propagation lengths L1 and L2, attenuation wavelength can be changed and a pass bandwidth λT1 of the filter 1 can be changed. The sharpness of the pass bandwidth λT1 can be adjusted according to the values of the two wavelengths λL and λH.
When the resonance line is within the insulating material having a relative dielectric constant ∈r, the electrical propagation length L of the resonance line is defined by the electrical propagation length L=La×∈e1/2, as for a physical actual length La of the resonance line. Namely, with respect to the high frequency signal of the wavelength λ, the physical length La of the resonance line for one wavelength becomes La=λ/∈e1/2, shortened into 1/∈e1/2.
Here, the ∈e means an effective dielectric constant of a distributed transmission line. The effective dielectric constant ∈e is in proportion to the relative dielectric constant ∈r and it is related to the structure of the distributed transmission line. For example, in the case of microstrip-line configuration, the effective dielectric constant ∈e depends on the relative dielectric constant ∈r and a thickness h of the insulating material and a width W and a thickness t of the line.
For example, in the air, each of the relative dielectric constant ∈r and the effective dielectric constant ∈e (=1.007) is almost one and the electrical propagation length L is almost equal to the physical length La of the resonance line. When a low temperature co-fired ceramic substrate (LTCC: Low temperature Co-fired Ceramics) is used as a substrate, when the relative dielectric constant ∈r is defined as seven, the effective dielectric constant ∈e becomes about 4.9 (when h=0.2 mm, t=6 μm, W=260 μm, and impedance=50Ω) and the electrical propagation length L becomes about 2.21 times longer than the physical length La. In this case, the physical length La of the resonance line may be (1/2.21) of the wavelength λ of the high frequency signal.
Taking a concrete example, the physical length La of the resonance line of λ/4 is required with respect to the high frequency signal of 2 GHz in the following way. Since the wavelength λ of the 2 GHz high frequency signal is 150 mm, it becomes 37.5 mm in the λ/4. In the substrate having the relative dielectric constant ∈r of seven, since the physical length La of the resonance line may be (1/2.21) of the above, La=16.9 mm.
For example, when the central pass frequency f0 is defined as 2 GHz and the attenuation frequencies fL and fH are defined as 1.8 GHz and 2.2 GHz, the wavelengths λL and λH of the attenuation frequencies fL and fH become 165 mm and 135 mm respectively, and the λL/4 and λH/4 become 33.8 mm and 41.3 mm respectively. In the substrate having the relative dielectric constant ∈r of seven as mentioned above, the respective physical lengths La of the resonance lines become 15.4 mm and 18.8 mm. The pass loss characteristic expected as for this filter is illustrated in
Here, the central pass frequency f0 and the attenuation frequencies fL and fH can be selected from various values. When the attenuation frequencies fL and fH approach each other, the pass bandwidth λT gets narrow; however, the loss in the central pass frequency f0 is supposed to get larger. These values may be determined taking various conditions into consideration.
Further, when a band pass filter having a further sharper waveform characteristic is required, a plurality of resonance line pairs are sequentially connected by proper coupling units into a connection of several steps, as will be mentioned later. As the coupling unit, π-type coupling and T-type coupling can be used.
In
In order to accurately set the electrical propagation lengths L1 and L2 of the first resonance line 12a and the second resonance line 12b, namely the central pass frequency f0 and the attenuation frequencies fL and fH, a variable capacity element or elements are provided in one or the both of the first resonance line 12a and the second resonance line 12b, to adjust the electrical propagation lengths L1 and L2, as will be described later.
For example, using the MEMS technology, one or a plurality of movable capacitor electrodes and a driving electrode for displacing the movable capacitor electrode or electrodes are provided in each of the first resonance line 12a and the second resonance line 12b, in order to apply a control voltage Vb to the driving electrode to displace the variable capacitor electrode.
As the variable capacity element, a lumped constant circuit element such as a variable capacitor and a varactor can be used.
The first resonance line 12a, the second resonance line 12b, the input terminal 11, and the output terminal 15 as mentioned above can be realized by forming a low resistant metal thin film on a low temperature co-fired ceramic substrate having multi-layered internal wiring, or a wafer having such a low temperature co-fired ceramic substrate, or the other proper substrate. The first resonance line 12a, the second resonance line 12b, the movable capacitor electrode, and the driving electrode can be formed on the common substrate. Here, the ground layer and the wiring may be formed within the substrate. The passive parts including the signal line, the inductor, and the capacitor may be formed on the substrate.
When a print substrate or a pad for connecting to the other external unit is formed on the back surface of the substrate, surface mounting is possible.
In the filter 1 according to the above mentioned embodiment, the resonance line pair ZT is arranged into a shape of straight line. Next, variation examples of the shape and the arrangement of the resonance line pair ZT are illustrated in
In the filter 1B illustrated in
In the filter 1C illustrated in
In the filter 1D illustrated in
In the filter 1 according to the first embodiment, there is a possibility of changing the pass loss characteristic, due to the output impedance in a stage before feeding the high frequency signal S1 to the input terminal 11 and the input impedance in a stage after connecting to the output terminal 15, and in order to make up for this, a line or a circuit having a proper impedance may be provided before and after the input point 13.
In a filter 1E according to a second embodiment, a plurality of resonance line pairs ZTE1 and ZTE2 are sequentially connected by a coupling unit 14E. The description having been made in the first embodiment can be applied to the resonance line pairs ZTE1 and ZTE2 and the other components and its detailed description is omitted here. It is the same also in a third embodiment and later.
In
The first resonance line 12Ea, the second resonance line 12Eb, the first resonance line 12Ec, and the second resonance line 12Ed have electrical propagation lengths L1, L2, L3, and L4 respectively. When the electrical propagation length L1 of the first resonance line 12Ea is equal to the electrical propagation length L3 of the first resonance line 12Ec and the electrical propagation length L2 of the second resonance line 12Eb is equal to the electrical propagation length L4 of the second resonance line 12Ed, the two resonance line pairs ZTE1 and ZTE2 have the same pass loss characteristic. Alternatively, it is also possible to make the above electrical propagation lengths various, to provide the two resonance line pairs ZTE1 and ZTE2 with different pass loss characteristics, hence to obtain a desired pass loss characteristic when they are combined.
The coupling unit 14E serves to rotate the phase of the high frequency signal resonating in the resonance line pair ZTE1 by 90 degree (λ/4) and to transmit it to the next resonance line pair ZTE2 without reflection. In other words, it serves to transmit a high frequency signal in an input point 13Ea to a next input point 13Eb with selectivity of a specified frequency component.
The coupling unit 14E illustrated in
Further, a π-type coupling unit and a T-type coupling unit as described later, and the other coupling unit can be used as the coupling unit 14E.
Since the filter 1E is formed in a two-stepped structure using the two resonance line pairs ZTE1 and ZTE2, it can get a sharper pass loss characteristic than in a one step case illustrated in
The resonance line pair ZT can be formed in a multi-stepped structure more than two. For example, it can be formed in a three-stepped structure, a four-stepped structure, a five-stepped structure or the more. By increasing the number of steps using the resonance line pair ZT and the coupling unit 14E, the number of the steps for the resonance lines or the resonators included in the whole filter increases, hence to realize a filter exhibiting further sharpness.
Various variation examples having been described in the first embodiment can be applied also to the filter 1E.
As illustrated in
In
The first resonance line 12Fa, the second resonance line 12Fb, the first resonance line 12Fc, and the second resonance line 12Fd have electrical propagation lengths L5, L6, L7, and L8 respectively. Various values can be set in the electrical propagation lengths L5, L6, L7, and L8, as having been described in the first and the second embodiments.
The contacts 13Fa and 13Fb are the same as the input point 13 having been described in the first and the second embodiments. The input point 13, however, illustrates a geometric point having no area, while the contacts 13Fa and 13Fb illustrate portions actually having some area for connecting the resonance line pairs ZT.
The coupling unit 14F is the same as the coupling unit 14E in the second embodiment and it serves to transmit a high frequency signal in the contact 13Fa to the next contact 13Fb with selectivity of a specified frequency component. As the coupling unit 14F, one circuit block is used.
Next, a circuit example of the coupling unit 14F will be described with reference to
A coupling unit 14F1 illustrated in
The characteristic impedance of the circuit block 14a is close to the characteristic impedance in the filter 1F and higher than the characteristic impedance of the resonance line pairs ZTF1 and ZTF2. Here, the characteristic impedance of the filter 1F may be defined as 50Ω and the characteristic impedance of each of the resonance line pairs ZTF1 and ZTF2 may be defined as about 20Ω.
The characteristic impedance of the filter 1F can be adjusted, according to the structure of a substrate forming the filter 1F, the arrangement of each element and ground pattern in the substrate, especially the shape and arrangement of the input signal line 16Fa and the output signal line 16Fb.
Instead of the circuit block 14a, for example, a capacitor for coupling having a proper capacitance may be used.
A coupling unit 14F2 illustrated in
These circuit blocks 141 to 143, 145 to 147 are realized by distributed constant elements or lumped constant elements. As the distributed constant element, for example, a microstrip line is used. As the lumped constant element, a capacitor or an inductor is used. These circuit blocks 141 to 143, 145 to 147 may be formed of a single element as mentioned above or it may be formed by a combination circuit of these elements.
Namely, a coupling unit 14F4 illustrated in
In a coupling unit 14F7 illustrated in
In a coupling unit 14F10 illustrated in
In a coupling unit 14F13 illustrated in
These coupling circuits illustrated in
In the filters according to the above mentioned first to third embodiments, the electrical propagation length L in each resonance line 12 and each coupling units 14 is fixed. On the contrary, the MEMS technology is used to form a variable capacitor, hence to enable the electrical propagation length L in each resonance line 12 and each coupling unit 14 variable. By making the electrical propagation length L variable, the central pass frequency f0 and the attenuation frequencies fL and fH in the filter can be variable, hence to form a frequency variable filter.
In a filter 1G illustrated in
Namely, in
Each of the variable capacitors 17Ga to Ge is formed of, for example, several electrodes which are arranged in a way of stepping over each of the resonance lines with a predetermined gap. These electrodes, namely the movable capacitor electrodes can be formed as the MEMS device as mentioned above, together with the electrodes (driving electrodes) for displacing the movable capacitor electrodes.
Here, when the capacitors are mounted on a distributed transmission line having some physical length in a way of stepping over the line, the electrical propagation length L of the distributed transmission line gets longer than in the case of mounting no capacitor. Therefore, the physical length La of the distributed transmission line necessary to obtain the specified electrical propagation length L1, for example, the electrical propagation length L1 corresponding to λ1/4 on the specified wavelength λ1, gets shorter because of the mounted capacitor. In forming a resonance line for the specified wavelength λ1, the physical actual length of the resonance line gets shorter, into a compact size.
By displacing the capacitor stepping over the line, the gap between the line and the capacitor becomes variable.
In other words, the capacitor is formed by the movable capacitor electrode and the movable capacitor electrode is displaced. When the movable capacitor electrode comes close to the resonance line, capacitance increases and the electrical propagation length L gets longer. Namely, the wavelength λ for resonating the resonance line gets longer. Thus, by adjusting the displacement of the movable capacitor electrode, the resonance wavelength of the resonance line becomes selectable.
By adjusting the respective capacitances of the variable capacitors 17Ga to Ge while operating them individually, the electrical propagation lengths L1, L2, L3, L4, and L14 can be adjusted and freely set.
Therefore, in the filter 1G, through adjustment of the variable capacitors 17Ga to Ge, the central pass wavelength λ0, the wavelengths λL and λH of the attenuation peak, and the pass bandwidth λT can be adjusted and set at various values.
In the filter 1G illustrated in
The concrete structural examples of the variable capacitors 17Ga to Ge will be described later.
In the above mentioned filter 1G according to the fourth embodiment, the resonance line pair ZT is formed into a straight line shape. On the contrary, as having been described in the variation example of the first embodiment, the resonance line pair ZT may be formed in various shapes or arrangements.
As illustrated in
As illustrated in
In
The first resonance line 12Ka, the second resonance line 12Kb, the first resonance line 12Kc, and the second resonance line 12Kd have respective electrical propagation lengths L10, L11, L12, and L13. These electrical propagation lengths L10, L11, L12, and L13 can be changed into various values by adjusting the variable capacitors 17Ka to Kd.
Also, the coupling unit 14K can be provided with various frequency characteristics by changing and adjusting the variable capacitor 17Ke. As this coupling unit 14K, a proper one can be selected from the above-mentioned various circuit blocks.
Accordingly, in the filter 1K, through adjustment of the variable capacitors 17Ka to Ke, the central pass wavelength λ0, the wavelengths λL and λH at the attenuation peak, and the pass bandwidth λT can be adjusted and set at various values.
[Description of Structure of Variable Capacitor]
Next, an example of the structure of the variable capacitor 17Ga will be described.
As mentioned above, the whole filter including the variable capacitor 17Ga can be formed as the MEMS device.
The structure described in
In
The substrate 31 is formed by mutually bonding a plurality of insulating layers 31a, 31a, . . . . In the example illustrated in
The ground layer 31d is opposite to the line SR with a predetermined gap by interposing the uppermost insulating layer 31a. Here, the ground layer 31d may be formed in an interlayer lower than the uppermost interlayer. In this case, since the ground layer 31d is opposite to the line SR with the plurality of insulating layers 31a intervening therebetween, the interval between the ground layer 31d and the line SR gets larger accordingly.
Further, the vias 31b may connect the mutual wiring patterns 31c, the wiring patterns 31c with pads 38a to 38d, and depending on the case, the wiring pattern 31c with the line SR, at each proper position. Here, the insulating layer 31a can be realized by, for example, LTCC (Low Temperature Co-fired Ceramics). The LTCC material may include SiO2 in some cases. The insulating layer 31a can be formed of the other dielectric material not only of the LTCC.
The upper surface of the substrate 31 is provided with the line SR, driving electrodes 35a and 35b, anchor units 37a and 37b, while the lower surface of the substrate 31 is provided with the pads 38a to 38d. The resonance line KS is formed of low resistance metal materials such as Cu, Ag, Au, Al, W, and Mo. The thickness of the resonance line KS is, for example, about 0.5 to 20 μm.
The driving electrodes 35a and 35b and the anchor units 37a and 37b are electrically connected to some of the pads 38a to 38d through the internal wiring of the substrate 31 and the vias 31b. Further, the top surfaces of the driving electrodes 35a and 35b are provided with dielectric films 36a and 36b respectively. There are some cases where these dielectric films 36a and 36b are not formed.
A variable electrode 33 is provided there being supported by the anchor units 37a and 37b. The variable electrode 33 is formed of elastic deformable low resistance metal such as Au, Cu, and Al. The variable electrode 33 is provided with a thick movable capacitor electrode 33a in its middle portion and thin spring electrodes 33b and 33b at its both sides.
These variable electrode 33, driving electrodes 35a and 35b, and anchor units 37a and 37b form the variable capacitor 17Ga. A capacitance Cg is added to the line SR by the movable capacitor electrode 33a, and the movable capacitor electrode 33a or a portion formed by the movable capacitor electrode 33a and the line SR may be sometimes referred to as “load capacitor”. Further, portions formed by the spring electrodes 33b and 33b and the driving electrodes 35a and 35b respectively may be sometimes referred to as “parallel plate actuator”.
A space between the top surface of the line SR and the bottom surface of the movable capacitor electrode 33a has a predetermined gap GP1 in a free state and it has the capacitance Cg corresponding to the gap. The size of the gap GP1 is, for example, about 0.1 to 10 μm.
A dielectric dot 39 is provided on the surface of the line SR, hence to increase the capacitance Cg between the line SR and the movable capacitor electrode 33a and enlarge the frequency variable range of the variable capacitor 17Ga. The dielectric dot 39 serves to prevent from short-circuit when the movable capacitor electrode 33a is drawn to the side of the line SR.
Although it is not illustrated in the drawings, the whole filter including the line SR and the variable electrode 33 in the upper surface of the substrate 31, is covered with the packaging material, hence to seal the whole filter.
Thus constituted filter 1G can be soldered to the surface of the print substrate, not illustrated, using the pads 38a to 38d, which enables the surface mounting.
By applying a control voltage Vb to the driving electrodes 35a and 35b through the pads 38a to 38d, there occurs an electrostatic attraction between the driving electrodes 35a and 35b and the spring electrodes 33b and 33b. According to the size of the control voltage Vb, namely, the size of the electrostatic attraction, the spring electrodes 33b and 33b are deflected, to change the size of the gap GP1. According to a change in the size of the gap GP1, the capacitance Cg between the top surface of the line SR and the movable capacitor electrode 33a varies. According to this, the electrical propagation length L of the line (resonance line) SR varies. By adjusting the control voltage Vb, the electrical propagation length L of each line SR, namely, the resonance wavelength λ can be adjusted.
In the filter 1G, a microstrip transmission line is formed by the ground layer 31d inside the substrate 31 and the line (signal line) SR formed on the top surface. In the microstrip transmission line, the ground layer is not formed on the surface of the substrate with the line SR formed, a wide free area is provided on the both sides of the line SR. Therefore, the driving electrodes 35a and 35b can be comparatively freely arranged in the free area.
According to this, the area for the driving electrodes 35a and 35b can be gained enough and the control voltage Vb for driving the variable electrode 33 can be lowered.
Further, by gaining the area for the driving electrodes 35a and 35b fully, Self-Actuation phenomenon by the high frequency signal can be restrained. The reason is that since the electrostatic attraction can be increased by enlarging the area for the driving electrodes 35a and 35b, the spring constants of the spring electrodes 33b and 33b can be enlarged, which stabilizes the displacement operation of the variable electrode 33.
Further, the area for the driving electrodes 35a and 35b can be enlarged much more than the area of the movable capacitor electrode 33a, which makes it possible to ignore the Coulomb force between the movable capacitor electrode 33a and the line SR caused by the high frequency signal supplied there. Therefore, this also stabilizes the displacement operation of the variable electrode 33 and can restrain the Self-Actuation phenomenon.
As mentioned above, the structure of the filter 1G illustrated in
[Description of Manufacturing Process of Filter]
Next, the process of manufacturing the filter 1G will be described with reference to
At first, a wiring substrate wafer having a plurality of filter module formation regions is manufactured. The wiring substrate wafer is a wafer having a multi-layered wiring structure including insulating layers, wiring patterns, and vias. The wiring substrate wafer has a surface roughness Rz not greater than, for example, 0.2 μm on the side of forming the filter 1G.
In manufacturing the wiring substrate wafer, at first openings for vias are formed in each ceramic substrate that is provided as a green sheet. The openings are filled with the conductive paste and a wiring pattern is printed on the surface of the ceramic substrate by using the conductive paste. A predetermined number of the ceramic substrates obtained through the above processes are piled as a laminated body and the laminated body is pressed in its thickness direction under heating. Thereafter, a predetermined thermal process is conducted to sinter the laminated body integrally, hence to obtain pre-wiring substrate wafer. The wiring patterns and vias are formed through the integral sintering.
The position of the vias exposed on the surface of the wiring substrate wafer may fluctuate from the design positions due to the shrinking phenomenon of ceramic material at sintering. When the upper structure of the wiring substrate wafer is formed through the photolithography process, the positions of the vias exposed on the substrate surface should be controlled in the above-mentioned manufacturing process of the wiring substrate wafer. For example, the deviation amount of the via positions from the design position is controlled to a level of ±50 μm and less.
Next, lapping is performed on the both surfaces of the pre-wiring substrate wafer. As a method of lapping, for example, mechanical lapping with a predetermined lapping agent (chemical liquid) can be adopted. This lapping processing reduces warpage and undulation in the pre-wiring substrate wafer. The lapping processing should preferably decrease warpage to a level not greater than 40 μm and decrease undulation to almost nothing.
Further, the pre-wiring substrate wafer may sometimes need smoothing processing on the surface having the above mentioned passive devices and resonance lines formed.
Namely, since the surface of the pre-wiring substrate wafer has uneven portions which are apparently due to the grain size of material ceramic and the grinding action by the lapping agent, even the optimum selection of ceramic material and the optimum lapping method cannot improve the surface roughness Rz with much lower than 5 μm on the surface of the pre-wiring substrate wafer. It is difficult to appropriately form small-sized passives device on this uneven surface.
In order to avoid the above problem, predetermined smoothing processing is performed after the above-mentioned lapping processing in manufacturing the wiring substrate wafer. In the smoothing processing, at first, a thin insulating film is formed on the uneven surface of the insulating layer on the surface of the lapped pre-wiring substrate wafer. The insulating film is formed by applying thin coating of insulation liquid and sintering the above on the surface of the pre-wiring substrate wafer. The insulation coating liquid may be provided by SOG (spin-on-glass). The thickness of the applied insulation coating liquid is, for example, 1 μm and less. By forming the thin insulating film in such a way, surface depression on the pre-wiring substrate wafer can be decreased.
Thereafter, the process of forming the insulating film is repeated for a predetermined number until the projections on the ceramic surface of the pre-wiring substrate wafer are buried in the insulating film formed by piling a plurality of the insulating films. Thus, in the pre-wiring substrate wafer, the surface roughness RZ on its whole surface having the passive devices and resonance lines formed can be reduced to 0.5 μm and less. The wiring substrate wafer is obtained by performing this smoothing processing after the above-mentioned lapping processing.
In thus manufactured wiring substrate wafer, in a level of wafer, a plurality of the passive devices and the resonance lines are formed in every formation region of a filter module, according to the batch production method, through the processes of the following (1) to (7). Then, the wiring substrate wafer is divided into formation regions, to obtain a filter module. The processes illustrated in (1) to (7) are taken as one example and besides, various kinds of semiconductor manufacturing processes and MEMS processes can be properly used.
(1) As illustrated in
(2) As illustrated in
(3) As illustrated in
(4) As illustrated in
In the case of the parallel plate actuator like the variable capacitor 17Ga of this embodiment, the displacement amount of the limit free from the Pull-In phenomenon is about one third of the distance between electrodes. In order to fully take a wide variable range of the variable capacitor 17Ga, the movable capacitor electrode 33a has to get closed to the line SR. Therefore, the gaps GP1 and GP2 between the electrodes are different between the parallel-plate actuator and the load capacitor. The thickness of the sacrifice layer in the parallel-plate actuator is supposed to be three times larger or more than the thickness of the sacrifice layer of the load capacitor. In order to make the surface of the variable electrode 33 flat, the sacrifice layer should be flat as a base. To meet the above needs, a method of forming the two sacrifice layers: the sacrifice layer 40 and the second sacrifice layer 41 (referred to as “two sacrifice layer method”), is effective.
(5) As illustrated in
(6) As illustrated in
(7) As illustrated in
In the processes as illustrated above, formation and sealing of the device (filter 1G) are performed all at the wafer level, and therefore, the invention, superior in mass productivity and cost performance, can improve the production efficiency.
Further, since the wiring substrate wafer 31 has the vias 31b for conduction and the pads 38a to 38d for installation, the completed filter module (filter 1G) can be directly used for installation in a print substrate such as a mother board without installation to another package, which is advantageous in practical use.
In the above-mentioned embodiment, n in the formula (1) is defined as one; however, n may be odd number other than one, like 3, 5, 7, . . . .
[Communication Module]
The filters 1 to 1K of the embodiment can be formed as a communication module TM.
In
In the case of the frequency fixed filter, a filter suitable for each communication is selected from a plurality of the filters. The respective filters can be kept as a band pass filter having a proper central pass frequency f0 (central pass wavelength λ0), attenuation frequencies fL and fH (wavelengths λL and λH at attenuation peak), and a pass loss characteristic, by properly adjusting the electrical propagation length L of the resonance line KS.
In the case of the frequency variable type, each filter is provided with the control voltage Vb and the central pass frequency f0, the attenuation frequencies fL and fH, and the pass loss characteristic are decided according to each communication. In this case, it is possible to decrease the number of the filters in the transmission filter 52 or the reception filter 53, hence to downsize a communication device TS. By decreasing the number of the filters, it is possible to simplify the circuit, to decrease the circuit loss and the circuit noise, hence to improve the performance of the communication module TM.
The communication module TM can be formed in various structures other than the structure illustrated in
[Communication Device]
The filters 1 to 1K of the embodiment can be applied to various communication devices including a mobile communication device such as a mobile phone and a portable terminal, a Base-station (base station) device, and a fixed communication device.
Here, one example of the communication device with the filters 1 to 1K applied will be described.
In
The controller 60 controls the whole communication device TS while performing predetermined digital and analog processing on the communication device TS and working as a human interface with a user.
The transmission unit 61 supplies a high frequency signal S11 after modulation is performed on the signal. The high frequency signal S11 includes signals of various frequency bands.
The transmission filter 62 filters the high frequency signal S11 supplied from the transmission unit 61 so that only the frequency band specified by the controller 60 may pass through the filter. A filtered high frequency signal S12 is supplied from the transmission filter 62. The transmission filter 62 uses one of the filters 1 to 1K having been described in the first to the fifth embodiments or their variations.
The reception filter 63 filters a high frequency signal S13 received from the antenna AT so that only the frequency band specified by the controller 60 may pass through the filter. A filtered high frequency signal S14 is supplied from the reception filter 63. The reception filter 63 uses one of the filters 1 to 1K having been described in the first to the fifth embodiments or their variations.
The reception unit 64 amplifies and demodulates the high frequency signal S14 supplied from the reception filter 63 and supplies an obtained receiving signal S15 to the controller 60.
The antenna AT radiates the high frequency signal S12 supplied from the transmission filter 62 in the air as radio wave and receives the radio wave transmitted from a wireless station not illustrated.
When the transmission filter 62 or the reception filter 63 is of the frequency fixed type as illustrated in the first to the third embodiments, a filter suitable for each communication is selected from a plurality of these filters. By properly adjusting the electrical propagation length L of the resonance line KS, the respective filters can be kept as the band pass filters each having the appropriate central pass frequency f0 (central pass wavelength λ0), attenuation frequencies fL and fH (wavelengths λL and λH at the attenuation peak), and pass loss characteristic.
While, when the transmission filter 62 or the reception filter 63 is of the frequency variable type as illustrated in the fourth and the fifth embodiments, the control voltage Vb is given there according to a command from the controller 60 and the central pass frequency f0, the attenuation frequencies fL and fH, and the pass loss characteristic are determined according to each communication. In this case, the number of the filters in the transmission filter 62 or in the reception filter 63 can be decreased, hence to downsize the communication device TS. By decreasing the number of the filters, the circuit can be simplified, the circuit loss and the circuit noise can be decreased, and the performance of the communication device TS can be improved.
In the structure of the above-mentioned communication device TS, the filter may be provided as a circuit element other than the transmission filter 62 and the reception filter 63, for example, a band pass filter for intermediate frequencies. Further, a switch for switching the antenna AT, and the transmission filter 62 or the reception filter 63 at the transmission and reception time is provided according to the necessity. The above-mentioned communication module TM may be used as the transmission filter 62 and the reception filter 63.
Further, the communication device TS is provided with a low noise amplifier, a power amplifier, a duplexer, an AD convertor, a DA convertor, a frequency synthesizer, an ASIC (Application Specific Integrated Circuit), a DSP (Digital Signal Processor), and a power unit, according to the necessity.
When the communication device TS is a mobile phone, it is formed in the structure conforming to the communication method, and the transmission filter 62 or the reception filter 63 selects the frequency band according to the communication method. For example, in the case of GSM (Global System for Mobile Communications) communication method, it is set to conform to 850 MHz band, 950 MHz band, 1.8 GHz band, and 1.9 GHz band. The filter of the embodiment is applicable to the communication device TS conforming to 2 GHz band and more, for example, 6 GHz band and 10 GHz band.
In addition to the above-mentioned various embodiments and variation examples, the input terminal 11, the resonance line KS such as the first resonance line 12a and the second resonance line 12b, the resonance line pair ZT, the input point 13, the coupling unit 14, the output terminal 15, the input signal line 16, the output signal line 16, the variable capacitor 17, the filters 1 to 1K, the communication module TM, and the whole or each unit of the communication device TS may be variously modified in the structure, shape, size, material, forming method, manufacturing method, arrangement, number of units, and position.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present inventions have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2009-067170 | Mar 2009 | JP | national |