The present application relates to an improved damping device which improves the electromagnetic compatibility of components of an electrically driven vehicle.
Electric drives can be used in a vehicle with a hybrid drive or with an exclusively electric drive. In the case of an electric drive, the electromagnetic compatibility (EMC) must be ensured so that other components inside and outside the vehicle are not disrupted.
The measures known from the prior art for improving the electromagnetic compatibility for high-voltage networks in a vehicle with an electric drive are not satisfactory. A conventional EMC filter serves primarily to damp interference signals which are emitted by an active electrical device, for example an inverter, a DC/DC converter and the like. That is to say the function of the filter is to damp a source of interference. In addition to filtered and damped power electronics, a motor vehicle contains further sources of interference which do not always satisfy the requirements of the CE standard. Therefore, in a motor vehicle there may be interference even though the power electronics do not generate any emissions. The resonances in connecting structures, in particular in the cable harnesses, amplify the emissions at certain frequencies. In some configurations, this effect can be significant since the resonances in the connecting structures can cause an interference signal to be radiated by the entire motor vehicle.
Conventional EMC filters do not damp any cable harness resonances which are external with respect to an electrical device.
EP 0 274 347 A1 discloses a series circuit of a resistor and of a capacitor which are each connected between a line and ground.
DE 196 36 816 A1 discloses a ferrite reactor, and discloses that lines are connected to ground via a series circuit composed of a resistor and a capacitor, in order to adapt the wave impedance.
The invention has the object of providing an improved damping device and an improved method for configuring a damping device.
The object of the invention is achieved by a damping device, a motor vehicle having such a damping device, as well as a method of operating the damping device, in accordance with embodiments of the invention.
A damping device according to the invention is designed to damp interference signals in a cable having a plurality of wires and comprises a plurality of first terminals to which the voltage vector U1 is applied and at which the current vector I1 flows, wherein a wire of the cable harness is connected to every first terminal, and a plurality of second terminals to which the voltage vector U2 is applied and at which the current vector I2 flows, wherein a wire of the cable harness is connected to each second terminal. The damping device comprises a first plurality of dipoles Zkk whose first terminal is connected to the wire k and whose second terminal is connected to ground, and optionally a second plurality of dipoles Zkm whose first terminal is connected to the wire k and whose second terminal is connected to the wire m.
The following applies:
where the following applies
the admittance matrix, and;
w the admittance matrix, and;
The resistance and the reactance of the dipoles Zkm, Zkk are determined as follows:
The cable can be a cable harness, for example a cable harness of an electrically driven motor vehicle. The damping device has the topology of an impedance matrix with a capacitive and an inductive isolation in the lower frequency range which serves to avoid interference with a function in the lower frequency range. The entire circuit of the damping device comprises N!/(2×(N−2)! modal wave impedances which are connected between preferably all the cable wires and all the cable shield sleeves, but a large part of these impedances can be reduced or eliminated, since not all the resonance modes have to be damped.
One of the wires of the cable can be a first shield which shields at least one other wire. The first shield can be connected to ground via a dipole Zkk, and the wires of the cable can each be connected to the first shield via a dipole Zkm. In another embodiment, the first shield can be connected to a second shield via a dipole Zkk and the wires of the cable can each be connected to the first shield via a dipole Zkm. The electromagnetic behavior of the cable and of the electrical devices connected thereto can be improved by the shields and the shielding of individual wires or of a plurality of wires by means of a shield. The damping device can have an inductance which is connected to a wire of the cable. In particular, the inductance can be connected in series with the wire. Alternatively or additionally, the damping device can have a component which acts as an inductance, for example an SMD ferrite or a CM core, and is arranged around a plurality of wires of the cable. Alternatively to this or in addition, the damping device comprises a component which acts as an inductance and is arranged around all the wires of the cable apart from the second shield.
If the modal wave impedances are greater than or comparable to input impedances, SMD ferrites or CM/DM ferrite cores can be used for the inductive isolation. This ensures that the input impedances which are connected in parallel cannot influence the damping of the resonance. The selection of a specific isolation measure depends on the different types of filter and on the EMC filter concept which is used.
The invention also relates to a motor vehicle having an electric drive and the damping device described above.
The first shield can be a cable harness ground, and the second shield can be a housing shield which is connected to the bodywork.
In another embodiment, the dipoles Z1 can be connected to the first shield and each wire can be coupled to the first shield by means of a second capacitance, wherein in every wire an inductance is connected between the dipole and the second capacitance. This type of wave damping is advantageous, in particular, in the case of a low-voltage signal cable harness.
In comparison with the wave impedances in the frequency range in which the cable resonances take place, the inductance preferably has a high resistance, and the capacitor preferably has a low resistance.
The invention also relates to a method for determining the resistance and the reactance of dipoles (Zkm, Zkk) of a damping device for a cable having a plurality of wires, wherein the damping device has a plurality of first terminals to which the voltage vector U1 is applied and at which the current vector I1 flows, wherein a wire of the cable harness is connected to every first terminal, a plurality of second terminals to which the voltage vector U2 is applied and at which the current vector I2 flows, wherein a wire of the cable harness is connected to every second terminal, a first plurality of dipoles Zkk whose first terminal is connected to the wire k and whose second terminal is connected to ground, and an optional second plurality of dipoles Zkm whose first terminal is connected to the wire k and whose second terminal is connected to the wire m.
The expression ground within the scope of this patent application also comprises a local ground, for example a housing ground or a shield ground or a housing shield ground.
The method comprises the step of determining the S parameters of the cable by way of a measurement or a computer-implemented calculation or simulation. S parameters can include the control parameters. The chain matrix A can be calculated from the S parameters. The S parameters can be determined by a commercially available network analyzer. The S parameter matrix can be converted into a chain matrix A by formulas which are known to a person skilled in the art. The following applies:
The admittance matrix
w√{square root over (
where
The approaches to damping common-mode resonances and differential-mode resonances for networks or cables known in the prior art are based on a scalar formulation of the wave impedances without taking into account the intermediate effects of the impedances owing to a parallel connection of common-mode impedances and differential-mode impedances. The circuits used in the prior art do not form an entire matrix and cannot damp all the resonance modes. The inventor has recognized that this problem can be solved by modal formulation of the wave impedance which can be represented as a network.
The damping device which is disclosed can take into account the resonances and the modes of a cable or of a cable harness and ensures that the cable or the cable harness emits or receives less interference. The damping devices of the prior art have hitherto merely taken into account the properties of an electrical device that was damped, but have not sufficiently taken into account the cable harness or the cable.
Other objects, advantages and novel features of the present invention will become apparent from the following detailed description of one or more preferred embodiments when considered in conjunction with the accompanying drawings.
Reference is made to
A chain matrix (A parameter) is used to calculate the real and complex resistances of the dipoles Z:
where the following applies
The values of the dipoles Zkm and of the dipoles Zkk can be calculated as follows:
The S parameters are determined, as was mentioned above, by use of a vector network analyzer. The term yM denotes elements of the modal impedance matrix Yw. As has been mentioned above, the matrix
Reference is made to
The damping device 200 for the high-voltage DC line 202 is an important element of the entire filter topology which damps resonances in a traction network. The high-voltage DC line 202 comprises two line elements 204, 206 each with a wire 214, 224. Since the shield sleeves 208, 216 are connected by plugs 226, 228, the high-voltage DC line 202 can be described as a 3×3 matrix of modal wave impedances. In the case of a high-voltage DC line, the wave impedance matrix does not have to be fully occupied in order to determine the values of the dipoles of the damping device 200 because a low differential impedance of an intermediate circuit capacitor on the power electronics side or the impedance of the cells of a high-voltage accumulator can only be avoided with difficulty. Nevertheless, it is possible with the approach according to the invention to damp all three common-mode resonance modes (total system resonances) efficiently. It goes without saying that this calculation has to be carried out separately for each cable model and/or for each type of routing in the vehicle.
A plug 226 is connected to a power electronics device 260. A first wire 214 and a second wire 224 are connected to the plug 226. The wires 214 and 224 are connected to a battery 250 via a ferrite core 232 and a conventional high-voltage filter 240. The high-voltage DC line 202 comprises an environmental insulation sleeve 208, an individual shield 210, an insulator element 212 and the wire 214, for example with a cross section of 35 mm2. The ferrite core 232 surrounds all the lines and generates impedances of approximately 300 Ωat a frequency of approximately 10 MHz up to approximately 30 MHz.
The first wire 214 is connected to a cable harness shield ground 210, 218 via a capacitor C13 and a resistor R13 connected in series. The second wire 224 is connected to the cable harness shield ground 210, 218 via a capacitor C23 and a resistor R32 connected in series. The cable harness shield ground is connected to the high-voltage filter 240 via the ferrite core 232.
The cable harness shield ground 210, 218 is also connected to the plug 226. The cable harness shield ground 210, 218 can consequently be considered to be a wire of the cable 202. The cable harness shield ground 210, 218 is connected to the housing shield ground 230 via a capacitor C33 and a resistor R33. The housing shield ground 230 is connected to the high-voltage filter 240 via the housing ground 228, and to the cable harness shield ground 210, 218 via the ferrite core 232. The housing shield ground is connected via a cable 236 to the bodywork 234 which forms the actual ground of the vehicle.
The scatter matrix for the line 202 is constructed as follows:
As a result, the following values are obtained for the resistances and capacitances:
Reference is made to
The curve 268 shows the level of the common-mode interference without damping. The curve 270 shows the level of the common-mode inference if only the conventional high-voltage filter 240 according to the prior art is used. The curve 272 shows the remaining common-mode interference if both the conventional high-voltage filter 240 and the damping device according to the invention are used to damp the common-mode interference.
These exemplary measurements have been determined in a line between a battery 250 and an inverter 260. The common-mode interferences and the differential-mode interferences have a plurality of resonances as a result of circuits in the lower frequency range and a plurality of housing resonances and cable harness resonances at frequencies higher than 20 MHz. The damping device 200 according to the invention damps the modes effectively without changing the resonance behavior of the cable. The common-mode interference can be reduced by up to 50 decibels.
Reference is made to
The high-voltage line 301 from the electric machine 322 is connected to a plug 306. The wire U is connected via a series circuit of a capacitor C14 and a resistor R14 to a cable harness shield ground 310 which is connected to the cable harness shield 305 via the plug 306. The wire V is connected to the cable harness shield ground 310 via a series circuit composed of a capacitor C24 and a resistor R24. The wire W is connected to the cable harness shield ground 310 via a capacitor C34 and a resistor R34. The cable harness shield ground 310 forms a wire. The wires U, V, W and the cable harness shield 310 are damped by a ferrite core 308. The cable harness shield ground 310 is connected to the housing shield 314 via a series circuit composed of a capacitor C44 and a resistor R44. The housing shield is connected to the cable harness shield ground 310 via a housing ground 312 and the ferrite core 308. The housing shield ground 314 is connected via a cable 318 to the bodywork 316 which forms the actual ground of the vehicle.
The damping device 300 for a high voltage AC line is also an important device of the total filter topology which damps the resonances in lines leading to an electric machine or a high-voltage starter. The approach is suitable for all three-wire cable types. The high-voltage AC line 301 comprises three phase conductors U, V, W and a cable harness shield 305 as a collective shield. The high-voltage AC line can be described with a 4×4 matrix with modal wave impedances. Since the shield cross section is not constant and the high-voltage AC cable 301 is laid in a complex fashion in the vehicle, such a line is non-homogeneous, i.e. the interference behavior cannot be generalized. Nevertheless, the scatter matrix can be determined by means of a network analyzer. In particular the common-mode current damping is relevant for such a high-voltage AC line 301. Consequently, the scatter matrix comprises merely four wave impedances based on the common-mode interference.
The scatter matrix S has the following values:
With the circuit shown in
The AC dielectric strength is a critical problem in the case of high-voltage AC filtering. Customary capacitors which are used for electromagnetic compatibility and which have a capacitance of more than 1 nF are problematic in the case of voltages of over 400 V and in a frequency range from approximately 800 Hz to approximately 1500 Hz, which are typical values in a vehicle inverter 320. In addition, such capacitors with a capacitance in the pF range are not effective when filtering. Since the damping effect in the present invention is achieved mainly or only by means of the resistances, capacitors with a low capacitance can be used without reducing the damping effect.
Reference is made to
The present invention can also be applied to a high-voltage common-mode line or a three-phase high-voltage AC line with double shielding. In this case, each shield forms a wire in the sense of the calculation by means of the scatter parameters and the chain matrix. Likewise, the invention can be applied for a damping device for a high-voltage DC line with individual shielding of both wires in one shield. It goes without saying that the invention can also be applied in a damping device for an AC charging device.
Reference is made to
A damping inductance 404, which can be, for example, an SMD ferrite, is connected into each wire. The first input of the inductance 404 in the first wire of the low-voltate signal cable is connected to the capacitor C11, and the second terminal of this inductance 404 is connected to a capacitor Cy1, the other terminal of which is connected to the housing ground 406. The first terminal of the inductance 404 in the second wire of the low-voltage signal cable 402 is connected to a capacitor C22, and the second terminal of the inductance 404 is connected to a capacitor Cy2, the other terminal of which is connected to the housing ground 406. The first terminal of the inductance 404 in the wire N is connected to a capacitor CNN, and the second terminal of this inductance is connected to a capacitor CyN, the other terminal of which is connected to the housing ground 406. The housing ground 406 is connected to the housing shield 408, wherein the housing shield 408 is connected via a cable to the bodywork 412 which forms the actual ground of the motor vehicle.
This embodiment of the damping device 400 is suitable for cases in which the resonances in the low-voltage signal cable 402 are critical for the entire vehicle. The modal wave impedances of the low-voltage signal cable 402 to the bodywork (Rkk, k=1:N) eliminate all the common-mode resonances. If some differential-mode resonances are known between the wire pairs, these differential-mode resonances can be eliminated by means of additional modal impedances. The inductances 404 between the wave damping device, which are formed by the series circuit composed of capacitor Ckk and resistor Rkk, and the EMC filter which is formed by the capacitors Cy, serve for high-frequency damping.
The invention provides an improved damping device for a motor vehicle, since it also takes into account the properties of the cable and of the cable harness.
The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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10 2014 222 363.6 | Nov 2014 | DE | national |
This application is a continuation of PCT International Application No. PCT/EP2015/072813, filed Oct. 2, 2015, which claims priority under 35 U.S.C. §119 from German Patent Application No. 10 2014 222 363.6, filed Nov. 3, 2014, the entire disclosures of which are herein expressly incorporated by reference.
Number | Date | Country | |
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Parent | PCT/EP2015/072813 | Oct 2015 | US |
Child | 15463579 | US |