The claimed group of inventions (variants) relate to filter devices for purification of liquids, designed to provide secondary purification of a faucet water and other household liquids.
The prior art structures for liquid purification pitcher-type devices usually include three members: a filterable water container in the form of a funnel, and a filtered water container in the form of a pitcher, said containers being in communication with each other by means of filtration. A liquid is poured into the filterable container, and water subjected to gravitational forces flows through a filtering means and is collected in the filtered water container. At the same time, as is known, the filtering means consists of two working zones—an upper one and a lower one. The upper working zone is a lid with filterable liquid inlet and air outlet holes, said lid being usually filled with a filtering medium. An activated carbon is usually used as filtering media in such filtering means.
Known is a filter assembly of U.S. Pat. No. 8,216,465 (IPC B01D 27/02, C02F 1/00, published on Jul. 10, 2012). This assembly consists of a cup with a thread connection in a top potion thereof, a replaceable filter cartridge (insert), and a lid with a thread connection in a bottom potion thereof for assembling and disassembling the assembly, wherein the filter cartridge is a sealed unit made of a water-permeable material, said unit being insertable into the cup and secured within the assembly by an upper support structure and a lower support structures. The support structures are water-permeable webs deigned to secure the filter cartridge in the cup, which can be disassembled, of the filter assembly. After a lapse of resource, the filter cartridge (insert) can be substituted for a novel one while the cup and lid are reusable, which is cost effective for a user. The disadvantage of this solution is the restricted purpose of the filter assembly that does not provide saturation of the filterable water with mineral matters. In addition, the filter assembly of U.S. Pat. No. 8,216,465 has the thread connection being a place for collection of harmful microorganisms which can infiltrate into the filtered water via a gap between the wall of the insert and the wall of the assembly cup.
Known in the art is a structure for “A filtering device” of U.S. Pat. No. 7,695,615 (IPC B01D 24/10, C02F 1/18, published on Apr. 13, 2010). The filtering device consists of two working zones, wherein a first working zone is made with liquid inlet and air outlet holes while a second working zone is filled with a filtering material and is provided with at least one outlet hole in a base of a fixing means.
The disadvantage of the device of U.S. Pat. No. 7,695,615 is the restriction with respect to use in regions with different properties of source water, because this device can improve only organoleptic parameters of the water and remove dissolved organic substances.
Known in the art is a device of U.S. Pat. No. 2007/0235381 A1 (IPC B01D27/02, published on Apr. 5, 2006) (the second embodiment). This solution is the closest one in the technical essence to the present invention and is taken as a prototype.
The prototype according to the second embodiment discloses a filtering module threaded onto a faucet water feed pipe, and the pressurized water enters the filtering module. The filtering module of the prototype consists of three working zone: the first one is to inlet a raw liquid, the second one includes a main filtering module, and the third one is to outlet a purified liquid and includes an additional filtering module. The first working zone consists of an inlet provided with an outer thread and threaded onto a top cover shell 4 of the second working zone. The second working zone consists of a central flange 411 provided with an inner thread 411, a filter element 11, and a bottom cover shell 3 having an accommodation open chamber 31 for accommodation of the filter element 11 therein. There are an outer thread 361 made and a tube 35 built-in at the center of the cover shell 3 and provided with holes 321 to outlet a liquid to be purified. The third working zone consists of the filtering module consists of two magnets 37, a supplementary filter element 5 including a housing with inlet holes for the liquid to be purified and two filtering materials 12 and 13 (layers of nanosilver fabrics) arranged layer-by-layer, and two spouts 6 having an inner thread 61 and designed to inlet the liquid to be purified. The filtering module 11 arranged in the second working zone consists of four filtering materials 12, 13, 14, 15 arranged layer-by-layer.
The device of the prototype provides for effective liquid purification, however, it is unable to provide the purified liquid any additional properties apart from removal of contaminants from the liquid. Since the filtering module of the prototype is designed to supply the pressurized liquid for effective liquid purification, it is also necessary to use fines nanofiltration materials. Connection of all three wording zones to each other is carried out by thread connections provided with sealing rings that wear out with time. Because of wearing out the sealing rings, for example a ring 341, the leak-proofness of the module can be disturbed, which will reduce its operating efficiency and will result in penetration of bacteria into the liquid to be purified.
It is an object of the group of inventions (variants) to provide a filtering module that makes it possible to extend its performance characteristics and that of a liquid purification device, respectively. The structure of new filtering module according to the claimed group of inventions allows saturation of the filterable water with mineral matters useful for a human body.
The technical result of the group of inventions is improvement in the functionality of the filtering module to provide effective purification of water followed by introduction of mineral matters into the filterable and filtered water.
Said object and the required technical result in use of the invention are accomplished by that, in a first embodiment of the invention, a filtering module of a liquid purification device consists of three working zones and at least one fixing means, where a first working zone is made with liquid inlet and air outlet holes, a second working zone is filled with a filler and is provided with at least one outlet hole in a base while a third working zone comprises at least one type of the filler and is arranged downstream of the second working zone so as to provide a contact of at least a portion of a treatable liquid with the filler of the third working zone, the third working zone consists of upper and lower parts, where the lower part is filled with at least one type of the filler, where a cavity in the form of a horizontally oriented channel having a variable shape and size is formed between the outer surface of the base of the second working zone and an outer surface of the upper part of the third working zone; where the lower part of the third working zone is embodied, for example, in the form of a housing having a complicated configuration with an inner space embodied in the form of at least one sector of a predetermined shape, wherein a vertical wall and a base of a sector have liquid outlet holes, wherein the inner space of at least one sector comprises at least two types of fillers being a system of fillers arranged layer-by-layer, for example, horizontally and/or vertically, with a predetermined thickness of each layer, where the upper part of the third working zone is embodied, for example, in the form of a lid with liquid inlet holes, where the lower part of the third working zone is connected to the upper part of the third working zone by a fastening means presenting fastening members arranged on the lower part of the third working zone and a respective number of holes arranged in the upper part of the third working zone where the fastening members are introduced in and which together form the fastening means of the lower part and the upper part of the third working zone; where at least the second and the third working zones are arranged within one housing, wherein the third working zone is separated from the second working zone by a fixing means for a filler and consists of upper and lower parts, where the lower part of the third working zone is filled with at least one type of the filler while the upper part of the third working zone is a cavity of a variable shape and size, not filled with the filler, wherein the third working zone is embodied with an inner space of a complicated configuration embodied in the form of at least one sector of a predetermined shape, wherein a vertical wall and a base of a sector have liquid outlet holes, where the inner space of at least one sector comprises at least two types of fillers being a system of fillers arranged layer-by-layer, for example, horizontally and/or vertically, with a predetermined thickness of each layer, where the module consisting of the first, second and third working zones is integral; where the first working zone further comprises a filler, where granulated and/or powder material, for example, a mixture of the mineralizing material and the activated carbon, is used as the at least one type of the filler in the third working zone, wherein magnesium and/or calcium compound-based materials, for example, dolomite, calcite, magnesium carbonate, calcium carbonate, magnesium silicate, magnesium chloride, magnesium oxide, mixtures thereof or a mixture comprising a magnesium/calcium oxide—of natural origin or produced by heat treatment of natural materials—are used as the mineralizing material.
The claimed module according to the first embodiment is the filtering module with three working zones, where two—the second and third ones—are active while the first working zone is embodied with liquid inlet and air outlet holes and is not filled with any filler. The structure of the claimed filtering module is characterized in that is provides effective purification of water followed by saturation of the filterable water with mineral matters necessary for a human body. In a particular embodiment, the first working zone can further comprise a filler.
Said object and the required technical result in use of the invention are accomplished by that, in a second embodiment of the invention, a filtering module of a liquid purification device consists of three working zones and at least one fixing means, where a first working zone is made with liquid inlet and air outlet holes, a second working zone is filled with a filler and is provided with at least one outlet hole in a base while a third working zone comprises at least one type of the filler and is arranged downstream of the second working zone so as to provide a contact of at least a portion of a treatable liquid with the filler of the third working zone where, according to the invention, the third working zone consists of upper and lower parts, where the lower part is filled with at least one type of the filler, where a cavity in the form of a horizontally oriented channel having a variable shape and size is formed between the outer surface of the base of the second working zone and an outer surface of the upper part of the third working zone; wherein the lower part of the third working zone is embodied, for example, in the form of a housing having a complicated configuration with an inner space embodied in the form of at least one sector of a predetermined shape, wherein a vertical wall and a base of a sector have liquid outlet holes, wherein the inner space of at least one sector comprises at least two types of fillers being a system of fillers arranged layer-by-layer, for example, horizontally and/or vertically, with a predetermined thickness of each layer, where the upper part of the third working zone is embodied, for example, in the form of a lid with liquid inlet holes, where the lower part of the third working zone is connected to the upper part of the third working zone by a fastening means presenting fastening members arranged on the lower part of the third working zone and a respective number of holes arranged in the upper part of the third working zone where the fastening members are introduced in and which together form the fastening means of the lower part and the upper part of the third working zone; where at least the second and third working zones are arranged in one housing, wherein the third working zone is separated from the second working zone by a fixing means for a filler and consists of upper and lower parts, where the lower part of the third working zone is filled with at least one type of the filler while the upper part of the third working zone is a cavity of a variable shape and size, not filled with the filler, where the third working zone is embodied in a complicated configuration with an inner space embodied in the form of at least one sector of a predetermined shape, wherein a vertical wall and a base of a sector have liquid outlet holes, wherein the inner space of at least one sector comprises at least two types of fillers being a system of fillers arranged layer-by-layer, for example, horizontally and/or vertically, with a predetermined thickness of each layer, where the module consisting of the first, second and third working zones is integral; where a mixture of the mineralizing material and the activated carbon is used as the powder material, wherein magnesium and/or calcium compound-based materials, for example, dolomite, calcite, magnesium carbonate, calcium carbonate, magnesium silicate, magnesium chloride, magnesium oxide, mixtures thereof or a mixture comprising a magnesium/calcium oxide—of natural origin or produced by heat treatment of natural materials—are used as the mineralizing material, where the fillers of the first, second and third working zones do not cooperate with each other.
The claimed invention according to the second embodiment also is the filtering module with three working zones, where all three working zones are active.
The filtering module can be used both as a component unit of the liquid purification device and as an independent unit.
The structural embodiment of the filtering module gives a sufficient time of contacting the filler in the third working zone for the treatable as well as treated water, which leads to improvement in general mineralization of the treated water throughout the use (service) life of the filtering module, water softening at maintenance of the water purification effectiveness, for example, in removal of chlorine, organic compounds and heavy metals from water, and provides a predetermined water filtration mode.
It is the essence of the claimed group of inventions to provide a structural embodiment of the filtering module with the third working zone comprising at least one type of the filler, which zone can be embodied so as to provide a contact of at least a portion of the treatable liquid with the filler of the third working zone and retain properties of the filler of the third working zone during the service life of the module; exactly, said zone can consist of upper and lower parts, where the lower part is filled with the filler, wherein the third working zone can be is connected to the second working zone or separated from the second working zone by the fixing means and be within one housing with the second working zone or consist of one part, filled with the filler. In each of said embodiments, fillers which fill the working zones are not cooperate with each other because there is the cavity or the gap between the second and third working zones, said cavity being no filled with the filler while said cavity and gap provide ventilation conditions so as to retain properties of a readily soluble filler in the third working zone during the service life of the module.
The essence of the claimed group of inventions is explained by the drawings in more detail, wherein:
A filtering module according to a first embodiment (
The first working zone 1 of the filtering module according to the first embodiment (
The first working zone 1 of the filtering module according to the second embodiment is in the form of a container 8 (with decrease in a diameter (
A shape of a wall of the second working zone 2 is determined technologically and can have different configurations, for example, can be embodied with a cut-out 5 (
The second working zone 2 of the filtering module according to the first and second embodiments is a housing 11 with an inner space filled with a filler 41 (
A shape of the housing 11 of the second working zone 2 has, for example, a variable flow cross-section, decreasing towards the base (
In a particular embodiment, the third working zone 3 (
The connection of the second and third working zones the upper part 2 and 3 can be implemented at the center of the outer surface of the base of the second working zone and the outer surface of the upper part of the third working zone, respectively, to form a cavity in the form of a horizontally oriented channel having a variable shape and size (
According to the group of inventions, the housing 22 of the third working zone 3 can be embodied as indecompos able (not shown in the Figures), where the lower part 21 and the upper part 20 are ultrasonically welded to each other and made of propylene Moplen HP500N (LyondellBasell). Use of the third working zone 3 in the form of the indecompos able structure makes it impossible to replace the filler 42. Use of the composite structure (
According to the present group of inventions, the third working zone 3 can be embodied in a complicated configuration wherein the inner space of the third working zone 3 can be divided, for example, into four sectors 29 (
In a particular embodiment, according to the group of inventions, the filtering module, consisting of the first, second and third working zones 1, 2 and 3 can be integral, where at least the second and third working zones 2 and 3 are arranged in one housinge (
At completion of forming the first, second and third working zones 1, 2 and 3 (
The loading of the module begins with formation of the third working zone 3 followed by installation of the lower fixing means 34 (
The filtering module of the liquid purification device operates as follows. A faucet water is poured into the filterable water container 36 of the liquid purification pitcher-type device wherein the claimed filtering module 38 according to any one of the claimed embodiments (
In progress of filtration, the water flows through the liquid inlet holes 6 and air outlet holes into the first working zone 1 (
The third working zone 3 is filled with the filler 42, wherein an upper level of the filler 42 is lower than a level of the treated water in the filtered water container 37 in the form of a pitcher when the liquid filtration terminates, which promotes further enrichment of the filtered water, for example, with mineral matters. In progress of filtration, the water is accumulated in the filtered water container 37 in the form of the pitcher where the third working zone 3 as such is arranged so as to provide a contact of the treated liquid with the filler 42 of the third working zone 3. In a particular embodiment, the first working zone 1 can further comprise a filler (not shown in the Figures).
The filtering module according to the second embodiment is characterized by the presence of three active zones having an influence upon variation in a chemical composition of the treatable drinking water. The first working zone 1 filled with the filler 40 provides for softening and acidification of the treatable water, which has a positive effect upon further treatment of the water by passing it through the filler 42 of the third working zone 3. In progress of filtration, the water flows through the upper and side inlet holes 6 into the first working zone 1 and cooperates with the filler 40 of the first working zone 1 (
Thus, use of the filtering module according to the second embodiment provides for three-stage treatment of the drinking water, wherein the liquid softening takes place at the first stage, the filtration and removal of chlorine, organic compounds and heavy metals take place at the second stage, and the mineralization of the liquid takes place at the third stage so as to provide a contact of at least a portion of the treatable liquid with the filler 42 of the third working zone 3.
According to the claimed group of inventions, for example, a readily soluble mineralizing material is used as the filler 42 of the third working zone 3. It is extremely undesirable if such a material touches the fibrous filler 41 of the second working zone 2 upon completion of the filtration process, because this results in softening of the mineralizing material and fast dissolution of the latter or deterioration in properties of the filler 42. In order to retain the properties of the filler 42 of the third working zone 3 during the service life of the module, the cavity in the form of the horizontally oriented channel 18 having a variable shape and size (
According to the claimed group of inventions, as disclosed above, the filtering module can be molded entirely, and then the lid 32 can be installed on the housing of the module by means of the latch 33 (
Filtering module according to the present invention can be used to produce a filtered brackish drinking water; in other words, the structural embodiments of the group of inventions allow improvement in the functionality of the module.
The skilled persons can select particular dimensions and individual structural parameters in embodiments of the filtering module depending upon the purpose and productivity of the liquid purification device.
The filtering module of the invention can be manufactured in the machine for injection molding of thermoplastic materials, for example, can be made of polypropylene.
The present description deals with the preferred embodiments of the group of inventions. Persons skilled in the art will understand the disclosure and description; various modifications in the form and details are possible within the essence and scope of the claimed invention.
Number | Date | Country | Kind |
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2013137689 | Aug 2013 | RU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/RU2014/000425 | 6/10/2014 | WO | 00 |