The invention relates to a filter panel for a filter press. Filter presses of this type contain a filter panel pack composed of a plurality of filter panels. The filter panel pack itself is composed of a plurality of filter panels arranged adjacent to one another in pairs, which filter panels bear partially against one another and between them form a filter chamber. For this purpose, the filter panels have a central filter surface and a sealing edge which borders the central filter surface and which is thickened in cross section. The filter panels bear with their sealing edges, which are thickened in relation to the filter surface, against one another such that an intermediate space is left free between the filter surfaces of mutually adjacent filter panels. The intermediate chamber between two adjacent filter panels is utilized as a filter chamber. The filter panels may be moved away from one another and toward one another in the filter press. The mobility serves to open and close the filter chambers.
For filling the suspension to be filtered, which is conventionally referred to as pulp, a pulp inlet is provided at least on every second filter panel or else on every filter panel. The pulp inlet may be arranged either in the region of the filter surface of the filter panel or in the region of the sealing edge or else outside the sealing edge. To reliably conduct the pulp into the filter chamber, the pulp inlet is provided with filling aids which may be embodied as filling spouts, filling slots or filling ducts. The present invention encompasses all common types of filling aids. These are referred to below as inlet duct. Such inlet ducts are expediently coupled to so-called distributor rings. The distributor rings are themselves adapted to the pulp inlet, such that the pulp passes into the inlet ducts via the distributor ring and the pulp itself is conducted via the inlet ducts into the filter chamber.
To form as large a filter chamber as possible, which filter chamber is suitable for filtering as large a volume as possible, the largest possible filter surfaces are used. Since the filter surfaces are subjected to very high pressures during the filtering process, there is the tendency for the filter surfaces of the individual filter panels to deform. To limit or control the deformation, it is known to provide one or more support rings on the filter surface. In particular in the region of the pulp inlets or the filter chamber inlet, the deformation behaviors of the mutually adjacent filter panels are coordinated with one another by virtue of the support ring of one filter panel being supported on the distributor ring of the adjacent filter panel when the filter chamber is closed.
It is also known, in order to form so-called membrane filter presses, to configure two adjacent filter panels as a panel pair such that one filter panel is additionally provided with a membrane in order to form a membrane filter panel, while the second panel, without a membrane, forms a chamber filter panel. This is known for example from German utility model DE 203 17 546 U.
After a certain period of operation or filtration, a filter cake has formed in the filter chamber, which filter cake must be removed from the filter chamber. This takes place by opening the closing device of the filter press and pushing the individual filter panels apart. The filter cake is removed, and is either processed further or disposed of.
In membrane press filters, the elastic membranes of the membrane panels are acted on with compressed air before the closing device is opened. In this way, the membranes, with the filter cloth stretched over them, are pressed against the filter cake. As a result of the pressing process, moisture is substantially extracted from the filter cake. The filter cake can thereby first be easily cleared out. Furthermore, the filter cake can be easily processed further.
During the pressing process, in particular in the case of a filter cake which contains a particularly large quantity of liquid and which is therefore soft or in the case of a filter cake which is not fully formed, it can be the case that the filter cake imparts only a low resistance to the membrane during the pressing process. As a result, the membrane presses the filter cloth in the region of the inlet ducts of the distributor ring into the inlet ducts. As a result, the membrane and the filter cloth can tear. The tearing of the filter cloth and/or of the membrane leads to an impairment of the filtration performance and, in the worst case, to a relatively long failure of the filter, since repair measures must be undertaken.
It is accordingly an object of the invention to provide a filter panel which overcomes the above-mentioned disadvantages of the prior art methods and devices of this general type, which prevents tearing of the filter cloth or of the membrane.
With the foregoing and other objects in view there is provided, in accordance with the invention a filter panel pack. The filter panel pack contains at least one chamber filter panel, including a pulp inlet being substantially circular in cross section; and a distributor ring disposed on the pulp inlet and has at least one inlet duct for pulp. A membrane filter panel is situated opposite the chamber filter panel. The membrane filter panel contains a pulp inlet being substantially circular in cross section; a support ring disposed on the pulp inlet of the membrane filter panel and situated opposite the distributor ring of the chamber filter panel; a filter surface; a membrane mat disposed on the filter surface; and a filter cloth stretched over the membrane mat. The chamber filter panel and the membrane filter panel enclose a filter chamber. The membrane mat is disposed on that side of the filter surface facing toward the chamber filter panel and with the filter cloth disposed on that side of the membrane mat facing toward the chamber filter panel. At least one protective lip is pivotably mounted on the support ring and is spatially disposed substantially between the filter cloth and the distributor ring and which, when in its closed position, bears against the distributor ring and at least partially covers the inlet duct.
For this purpose, a protective lip is pivotably mounted on the support ring, which protective lip, in its closed position, bears against the distributor ring and entirely or, in the manner of a valve, partially covers the inlet ducts. The protective lip is thus arranged between first the filter cloth and/or the membrane and second the inlet ducts. During the pressing process, therefore, the membrane with the filter cloth is pressed no longer against the inlet ducts but rather against the protective lip. The protective lip can hereby be configured so as to form a planar surface which is substantially matched to the contour of the distributor ring, such that an inadvertent tearing of the filter cloth is reliably prevented. Complex repair measures which lead to an operating situation of the filter press no longer occur.
Since a filter press of this type is conventionally operated with an overpressure of 5 bar and higher, the protective lip is reliably pivoted to the side, and opens up the inflow ducts into the filter chamber, when acted on with the liquid to be filtered. The distributor ring may therefore remain substantially unchanged with regard to the arrangement of the inflow ducts, such that nothing need be changed in the design of the filter press with regard to the flow and pressure conditions.
A protective lip of this type may for example be realized by virtue of that flange section of the support ring which is situated opposite the flange section of the distributor ring with the inlet ducts being provided, at its end, with an in particular tab-like protective lip. The protective lip is connected to the flange of the support ring. This is achieved for example by a thinned material portion, such that the support ring can be produced with the protective lip as an integral component. Suitable materials for the support ring are for example metal or plastic, such as an elastomer, such that the protective lip, which is connected to the flange of the support ring in a hinged fashion, has a sufficient degree of elasticity.
In another variant, the hinge is formed in the manner of a film hinge as a separate component which connects the support ring and the protective lip. For this purpose, the hinge is in particular adhesively bonded, welded or screwed to the support ring and to the protective lip. Here, too, the hinge may be produced from a flexible elastomer.
In both variants, therefore, it is ensured that the protective lip can be pivoted toward the inlet ducts during the pressing process. Furthermore, it is ensured that the protective lip can also perform a multiplicity of the pivoting movements without mechanical damage.
The protective lip is expediently configured so as to cover those ends of the inlet ducts which face toward the filter chamber. Since precisely those ends of the inlet ducts project furthest into the filter chamber, the risk of the formation of a tear in the filter cloth is particularly high there. If the inlet ducts are completely covered, then damage to the filter cloth by the inlet ducts is prevented.
In one expedient refinement, a bevel as a contact surface for the protective lip is provided on the distributor ring. Here, the bevel may be configured such that, during the pressing process, the protective lip bears substantially in a positively locking fashion against the end of the distributor ring and hereby completely covers the inlet ducts. Furthermore, the bevel ensures that the protective lip is not, for example, bent too far. The risk of mechanical damage to the hinge by being bent too far is therefore eliminated.
In a first preferred embodiment of the invention, the distributor ring and the support ring are integrally connected to one another. The distributor ring and support ring thereby form an integral component. The integral component is particularly suitable for retrofitting on existing filter panels. The integral component therefore performs a dual function. First, the pulp or the suspension is reliably introduced into the filter chamber via the inlet ducts of the distributor ring. Second, the protective lip reliably covers the inlet ducts during the pressing process. By the integral design, the protective lip and the inlet ducts can be coordinated with one another particularly effectively in terms of function.
In a further refinement, the inlet ducts are arranged between the support ring and distributor ring such that the inlet ducts are substantially closed. In this way, the inlet ducts can be configured particularly expediently in terms of flow.
In the case of a membrane filter press, it is advantageous for the integral component to be fixed to the pulp inlet of the chamber filter panel.
In a preferred second embodiment, the distributor ring on the one hand and the support ring on the other hand are assigned two different filter panels. These are the filter panels which ultimately between them form the panel pair with a common filter chamber.
The support ring is advantageously assigned to the membrane filter panel and the distributor ring is advantageously assigned to the chamber filter panel. In this way, it is possible for the filter chamber to be filled from the pulp duct by inlet ducts running substantially perpendicular to the pulp duct profile. A complex geometry of the inlet ducts need not be provided.
In conformance with the filtration process, the pulp inlet—as already mentioned—is arranged either in the region of the filter surface or in the sealing edge or outside the sealing edge and the filter surface. To cover all three arrangements, suitable embodiments of the invention are provided for the respective type of arrangement. This also has the advantage that the invention may be used for already existing filter panels or filter presses in which the respective arrangement of the pulp inlet can no longer be retroactively changed. The assembly of the single-piece component or of the separate support and distributor rings may take place either during the initial assembly or else during retrofitting by a screw connection, a clip closure or by a flexible grip ring.
In the case of pulp inlets arranged in the region of the filter surface, in particular in the case of pulp inlets arranged in the center of the filter surface, it is expedient for the inlet ducts to be grouped in stellate fashion around the pulp inlet. As a result of the star-shaped arrangement, a uniform distribution of the pulp in all directions is ensured. An angle of 30° between the individual inlet ducts is preferably not undershot here. In the stellate arrangement of the inlet ducts, each inlet duct is, in a simplified configuration, assigned a separate protective lip. As a result of the stellate arrangement of the inlet ducts, the individual protective lips are arranged in a polygonal fashion. This means that the virtual line which connects the protective lips to one another is a polygon.
The arrangement of the pulp inlet in the sealing edge or outside the sealing edge, as is provided in a further refinement, is dependent substantially on the thickness of the sealing edge. If the width of the sealing edge itself is large enough for the pulp inlets to be formed therein, it is expedient for the pulp inlets to be integrated in the sealing edge. In contrast, if a relatively large installation space is required for the pulp inlets, the space outside the filter panel is used for this purpose. In this embodiment, the pulp inlets then project in the manner of lugs out of the sealing edge. In both designs, it is possible in a simple refinement in terms of production to use a plurality of inlet ducts running parallel to one another. This facilitates the use of only one protective lip to cover all the inlet ducts. In another refinement, which facilitates a particularly good distribution of the pulp, the inlet ducts may be arranged at an angle relative to one another. The inlet ducts then have a diffuser-like effect as the pulp is introduced into the filter chamber. Here, the inner angle between the individual inlet ducts should expediently not exceed 30°.
The embodiment of the invention in which the support ring and protective lip are composed of the same material is expedient in production terms. Depending on the respective application of the filter panels, suitable materials are for example plastic or metal, for example high-grade steel.
It is expedient, since it is easy in production terms, for the protective lip to be mounted on the support ring by a film hinge. To improve the protective action of the protective lip, it is provided in a further refinement that the protective lip itself is formed as a flexurally rigid lip tab which is connected to the pivotable hinge part. The design, which is divided into two distinct parts, has the advantage that the hinge can still be produced simply and cheaply in production terms as a film hinge. For this purpose, the film hinge contains a carrier skirt. A flexurally rigid lip tab is adapted on the carrier skirt. The flexurally rigid lip tab is expediently adapted to the contour of the associated distributor ring, which leads to particularly good coverage of the inlet duct assigned thereto in each case. In addition to the integral design of the film hinge and protective lip from one material, the protective lip may be welded to the film hinge. It is also possible for the flexurally rigid lip tab to be welded or clipped or screwed to the carrier skirt. It is also conceivable for the protective lip to be pivotably mounted on the support ring by a clip connection.
In a further refinement of the invention, it is provided that the protective lip or the flexurally rigid lip tab is configured to be exchangeable. In this way, it is possible for a worn protective lip to be replaced separately without having to exchange the associated support ring.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a filter panel, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now to the figures of the drawing in detail and first, particularly, to
The sealing edge 7 projects a considerable distance beyond the filter surface 4 in a panel assembly direction 8 on both sides. Centrally in the transverse direction 6, the sealing edge 7 is adjoined in the vertical direction 5 by a pulp inlet 9, an enclosure 10 of which has the same thickness as the sealing edge 7. The enclosure 10 is therefore an elongation of the sealing edge 7 in the vertical direction 5.
A distributor ring 12, which is illustrated separately in
A membrane mat 26 is fastened at both sides to the filter surface 4 of the membrane filter panel 2 by non-illustrated knobs. A filter cloth 27 is stretched over the membrane mat 26, which filter cloth 27 is supported on the non-illustrated knobs of the membrane mat 26. The filter cloth 27 is fastened in the region of the sealing edge 7 by fastening elements 28. The membrane mat 26 and filter cloth 27 thereby form a system of collecting ducts which extends over the entire filter surface 4.
The principle for the fastening of the distributor ring 12 and of the support ring 19 by the connecting elements 24, 25 and for the fastening of the filter cloth 27 by the fastening elements 28 is described in detail in German utility model DE 203 17 546 U.
In the assembled state, the enclosures 10 of the pulp inlets 9 of the membrane filter panel 2 and the chamber filter panel 3 bear against one another. The pulp inlets 9 together form a pulp duct. Furthermore, the sealing edges 7 of the membrane filter panel 2 and chamber filter panel 3 bear against one another all the way around in the vertical direction 5 and in the transverse direction 6. A filter chamber 29 is thereby formed between the filter surface 4 of the membrane filter panel 2 with its filter cloth 27 and the filter surface 4 of the chamber filter panel 3. The flange 13 of the distributor ring 12 projects with its flange collar 15 into the filter chamber 29. In this way, a continuous connection is produced between the filter panel 29 and the pulp duct via the inlet ducts 17. Here, the inlet ducts 17 are covered, with the exception of their ends directed toward the filter chamber 29, by the flange 20 of the support ring 19 in order to form a filter chamber inlet 12, 19. The inlet ducts 17 which open out into the filter chamber 29 vertically from the pulp inlet 9 are covered by the flange collars 15 in
In filter operation, the filter panel pack 1 is acted on with a suspension to be filtered. Here, the suspension follows filtration path 30 through the filter panel pack 1. The suspension passes, with an overpressure of approximately 5 bar, via the pulp duct into the filter panel pack. From the pulp duct, the suspension passes through the inlet ducts 17 into the filter chamber 29. The liquid component of the suspension passes through the filter cloth 27 and is discharged via the collecting ducts of the membrane mat 26. The collecting ducts are connected to the filtrate bores 11 via filtrate ducts which are formed in the sealing edge 7 and which are not illustrated in the figures. The filtrate is discharged via the filtrate bores 11. With progressive operating duration or filtration time, a filter cake 31, illustrated by hatching in
The filter cake 31 must be cleared out from time to time. For this purpose, the membrane filter panels 2 are acted on with compressed air. In this way, the walls of the membrane filter panel 2 expand in an expansion direction 32 at both sides in the panel assembly direction 8. The membrane mats 26 now exert a pressure with their outer sides, which are lined with the filter cloth 27, on the filter cake 31 in the expansion direction 32. Here, a significant part of the residual moisture of the filter cake 31 is extracted from the latter. In the region of the inlet ducts 17, the protective lip 22 is pressed, from its side facing away from the inlet ducts 17, by the filter cloth 27 against the bevel 18 of the flange collar 15 in the pivoting direction 33. In this way, trapping of the filter cloth 27 in the inlet ducts 17, and possible damage to the filter cloth 27 in particular by tearing, is effectively prevented.
After the filter cake 31 is pressed out, the individual filter panels 2, 3 are pulled apart in the panel assembly direction 8. The filter cakes 31 are removed and, for example, processed further or disposed of. After the filter panels 2, 3 have been pushed together again, the filter cycle begins anew.
Since the filtering is carried out at an overpressure of approximately 5 bar, the suspension which flows through the inlet ducts pushes the protective lip 22 away from the bevel 18 of the flange collar 15 and thereby at any rate opens up the inlet ducts 17. Mechanical damage to the hinge 23 by which the protective lip 22 is connected to the flange 20 does not occur. This is because the pivoting direction 33 of the protective lip 22 is limited at one side by the filter cloth 27 and at the other side by the bevel 18.
The filter panel pack 1 illustrated in
Similarly, two distributor rings 12 which face away from one another in the panel assembly direction 8 are arranged in the pulp inlet 9 of the chamber filter panel 3. The distributor rings 12 abut with their pipe sections 14 against one another in the panel assembly direction 8. In the exemplary embodiment of
In the single-piece embodiment illustrated in
The protective lip 22 is integrally formed, by a hinge 23, on the support flange 36 at that end of the latter which faces away from the pipe section 14 in the vertical direction 5. The protective lip 22 abuts with its end edge facing away from the hinge 23 against the distributor flange 37 and thereby in turn seals off the end of the inlet duct 17 from the filter chamber 29.
It can also be seen from the illustration of
The perspective illustration of
While
The exemplary embodiments described on the basis of the figures of the drawing are in no way an exhaustive depiction of the invention. These are merely exemplary embodiments. Other embodiments are thus likewise conceivable. In particular, it is also conceivable for a single-piece component 35 to be provided for installation in the pulp inlet 9 of a filter panel according to
Number | Date | Country | Kind |
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20 2007 010 141.4 | Jul 2007 | DE | national |
20 2008 001 380.1 | Jan 2008 | DE | national |
This is a continuation application, under 35 U.S.C. §120, of copending international application No. PCT/EP2008/005567, filed Jul. 9, 2008, designated the United States; this application also claims the priority, under 35 U.S.C. §119, of German patent application Nos. DE 20 2007 010 141.4, filed Jul. 20, 2007, and DE 20 2008 001 380.1, filed Jan. 30, 2008; the prior applications are herewith incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/EP2008/005567 | Jul 2008 | US |
Child | 12690640 | US |