Filter, piston pump using the filter, and method of mounting the filter in a valve seat member of the piston pump

Abstract

A filter to be mounted in a valve seat member for filtering liquid is proposed which can be manufactured without a drawing step, thereby improving productivity and cost performance of a piston pump in which such a filter is mounted. The filter is a flat metal plate including a main body formed with a plurality of filter holes in a central portion thereof, and a plurality of projections integrally and radially outwardly extending from a perimeter of the main body so as to be circumferentially spaced apart from each other. The filter is pushed into a filter mounting hole formed in a valve seat member of a discharge valve in a piston pump with the projections bent toward the opening of the filter mounting hole while being pressed against the inner surface of the filter mounting hole under an elastic restoring force and fixed to the valve seat member.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Other features and objects of the present invention will become apparent from the following description made with reference to the accompanying drawings, in which:

FIG. 1A is a front view of a filter embodying the present invention;

FIG. 1B is a side view of the filter of FIG. 1A;

FIG. 2 is a front view of another filter embodying the present invention;

FIG. 3 is a sectional view of a piston pump embodying the present invention;

FIG. 4 is a partial enlarged sectional view of the piston pump of FIG. 3;

FIG. 5A is a partial sectional view of FIG. 4, showing an intermediate step of the method of mounting the filter according to the present invention; and

FIG. 5B is a view similar to FIG. 5A and showing the completed state of the method according to the invention.

Claims

1. A filter for filtering a liquid in the form of a flat metal plate comprising a main body formed with a plurality of filter holes in a central portion thereof, and a plurality of projections integrally and radially outwardly extending from a perimeter of said main body so as to be circumferentially spaced apart from each other.

2. The filter of claim 1 wherein said projections are elastically deformable and generate an elastic restoring force if bent in a direction of thickness of said main body.

3. The filter of claim 2 wherein said main body is formed with cuts extending radially inwardly from the perimeter thereof on both circumferential sides of said respective projections.

4. The filter of claim 1 wherein said projections have a width and a thickness, and said filter holes have a diameter, at least one of said width and said thickness of said projections being greater than said diameter of said filter holes.

5. The filter of claim 4 wherein said filter holes are formed by etching.

6. The filter of claim 5 wherein said projections and said main body have their respective perimeters formed by etching.

7. A piston pump comprising: a pump housing defining a cylinder;a piston reciprocatively inserted in said cylinder to define a pump chamber in said cylinder, said pump chamber having a volume that changes with the reciprocating movement of said piston;a discharge valve provided at an outlet of said pump chamber and including a tubular valve seat member having a bottom and defining a filter mounting hole having an opening facing said pump chamber; anda filter for filtering a liquid in the form of a flat metal plate comprising a main body formed with a plurality of filter holes in a central portion thereof, and a plurality of projections integrally and radially outwardly extending from a perimeter of said main body so as to be circumferentially spaced apart from each other;said filter being received in said filter mounting hole with said projections bent toward said opening of said filter mounting hole while in contact with an inner surface of said filter mounting hole, whereby said filter is fixed to said valve seat member by the contact between said projections and the inner surface of said filter mounting hole.

8. The piston pump of claim 7 wherein said projections are elastically deformable so as to be pressed against the inner surface of said filter mounting hole under an elastic restoring force.

9. The piston pump of claim 8 wherein said main body is formed with cuts extending radially inwardly from the perimeter thereof on both circumferential sides of said respective projections.

10. The piston pump of claim 8 wherein said projections each have a distal end and a proximal end, and wherein said filter is received in said filter mounting hole and fixed to said valve seat member with said distal ends located radially outwardly of said proximal ends.

11. The piston pump of claim 10 wherein said filter is configured such that if said filter radially displaces relative to an axis of said filter mounting hole, a portion of the perimeter of said main body where said projections are not provided abuts the inner surface of said filter mounting hole, thereby restricting radial displacement of said filter within a predetermined range.

12. The piston pump of claim 11 wherein said filter mounting hole has a first portion near said opening thereof, a second deep end portion remote from said opening, said first portion having a larger diameter than said second deep end portion, and a third tapered portion through which said first portion and said second deep end portion are connected to each other, said filter being received and fixed in position in said second deep end portion.

13. The piston pump of claim 7 wherein said bottom of said valve seat member is formed with a valve hole extending therethrough, said valve hole having a large-diameter portion communicating with said filter mounting hole so as to face said filter holes of said filter.

14. The piston pump of claim 7 wherein said projections have a width and a thickness, and said filter holes have a diameter, at least one of said width and said thickness of said projections being greater than said diameter of said filter holes.

15. The piston pump of claim 14 wherein said filter holes are formed by etching.

16. The piston pump of claim 15 wherein said projections and said main body have their respective perimeters formed by etching.

17. A method of mounting a filter for filtering a liquid in a filter mounting hole formed in a tubular valve seat member of a discharge valve in a piston pump, using a press punch, said filter mounting hole having an opening and a bottom at opposed ends thereof, respectively, said filter being in the form of a flat metal plate comprising a main body formed with a plurality of filter holes in a central portion thereof, and a plurality of projections integrally and radially outwardly extending from a perimeter of said main body so as to be circumferentially spaced apart from each other, said method comprising: pushing said filter into said filter mounting hole, using said filter mounting hole and said press punch as forming dies to bend said projections toward the opening of said filter mounting hole by pressing tips of said projections against an inner surface of said filter mounting hole, while pushing said main body with said press punch; andbringing the thus bent projections into contact with the inner surface of said filter mounting hole near the bottom thereof, thereby fixing said filter to said valve seat member.

18. The method of claim 17 wherein said filter mounting hole has a first portion near said opening thereof, a second deep end portion remote from said opening, said first portion having a larger diameter than said second deep end portion, and a third tapered portion through which said first portion and said second deep end portion are connected to each other, wherein the tips of said projections are brought into sliding contact with an inner surface of said tapered portion while said main body is being pushed in by said press punch, whereby said projections are bent.

19. The method of claim 18 wherein said main body is formed with cuts extending radially inwardly from the perimeter thereof on both circumferential sides of said respective projections.

20. The method of claim 19 wherein said filter is configured such that if said filter radially displaces relative to an axis of said filter mounting hole, a portion of the perimeter of said main body where said projections are not provided abuts the inner surface of said filter mounting hole, thereby restricting radial displacement of said filter within a predetermined range.