The present application relates generally to surface modifications for use with filter assemblies.
A drain port of a filter housing of a filter assembly may be configured to attach to an outlet port with a radial o-ring seal member of a filter element to allow a fluid to drain from the filter element.
Various embodiments provide for a filter assembly that includes a drain port comprising a top portion and at least one surface modification along the top portion. The drain port defines an aperture therein and is alignable with an outlet port. The outlet port includes a seal member that is attachable to an end portion of the outlet port. A portion of the aperture of the drain port is sealable to the seal member of the outlet port when the drain port and the outlet port are aligned such that the at least one surface modification of the drain port does not abut the seal member of the outlet port, thereby creating a sealed connection between the drain port and the outlet port.
Another embodiment provides for a filter assembly that includes a first port and a second port. The first port includes a top portion and at least one surface modification along the top portion. The first port defines an aperture therein. The second port includes a seal member and an end portion. The seal member is attachable to an end portion of the second port. The first port and the second port are alignable with each other. A portion of the aperture of the first port is sealable to the seal member of the second port when the first port and the second port are aligned such that the at least one surface modification of the first port does not abut the seal member of the second port, thereby creating a sealed connection between the first port and the second port.
Yet another embodiment provides for a filter assembly that includes a housing and a filter element. The housing includes a drain port that includes a top portion and at least one surface modification along the top portion. The drain port defines an aperture therein. The filter element is positionable within the housing and includes a filter media and an outlet port. The outlet port includes a seal member and an end portion. The seal member is attachable to the end portion of the outlet port. The drain port and the outlet port are alignable with each other. A portion of the aperture of the drain port is sealable to the seal member of the outlet port when the drain port and the outlet port are aligned such that the at least one surface modification of the drain port does not abut the seal member of the outlet port, thereby creating a sealed connection between the drain port and the outlet port.
These and other features (including, but not limited to, retaining features and/or viewing features), together with the organization and manner of operation thereof, will become apparent from the following detailed description when taken in conjunction with the accompanying drawings, wherein like elements have like numerals throughout the several drawings described below.
Referring to the figures generally, various embodiments disclosed herein relate to a drain port with at least one surface modification to prevent unauthorized outlet ports (e.g., of unauthorized filters) from sealing to the drain port.
The Filter Assembly
The housing 60 is configured to contain, surround or house the filter element 70 and includes an upper housing portion 62 and a lower housing portion 64 that are attachable to each other in order to secure the filter element 70 within the housing 60. The housing 60 further includes a drain port 160 with at least one surface modification 170 (as shown, for example, in
The filter element 70 is positionable and securable within the housing 60 and is configured to filter a fluid. Accordingly, the filter element 70 includes a filter media 76 for filtration. The filter element 70 may further include a top endplate 72 and a bottom endplate 74 positioned on either end of the filter media 76 for support and structure. The filter element 70 also includes an outlet port, as described further herein. The outlet port may be either an authorized outlet port 30 (as shown in
In order to assemble the filter assembly 20, the filter element 70 is positioned within one of the upper housing portion 62 and the lower housing portion 64 in an open position 22 (as shown in
The upper housing portion 62 and the lower housing portion 64 may then be attached to each other (through, for example, a threaded connection). As the upper housing portion 62 and the lower housing portion 64 are attached to each other, the filter element 70 is moved further into the housing 60, engaging the unauthorized outlet port 130 (or the authorized outlet port 30) with the drain port 160 in the closed position 24 (as shown in
The Drain Port
The first port or drain port 160 of the housing 60 provides an area with an aperture 169 that the fluid to be drained can flow through. For example, the drain port 160 may be used to drain fluid from within the filter assembly 20. The aperture 169 may extend through the drain port 160. Accordingly, the drain port 160 further provides an exit or outlet out of the filter assembly 20 and may lead to, for example, a reservoir or container. The drain port 160 may further be configured to align with and connect or seal with a second port or outlet port 30. Although the outlet port 30 is shown as an outlet and the drain port 160 is shown as a drain, it is understood that the outlet port 30 may instead be an inlet port and the drain port 160 may instead be an inlet.
As shown in
The drain port 160 may include a sealing area, lip, face, or top portion 162. The top portion 162 of the drain port 160 refers to the end of the drain port 160 and includes the endmost surface of the drain port 160. The drain port 160 may incorporate one or more different surface modifications 170 along the top portion 162 of the drain port 160. According to one embodiment, the surface modifications 170 may be used to prevent or inhibit certain types of unauthorized outlet ports 130 of filter assemblies, such as those of particular unauthorized filter assemblies that may be introduced as an after-market product, from securely or effectively sealing to the drain port 160. The unauthorized outlet ports 130 do not seal to the portion of the drain port 160 that does not have the surface modifications 170. For example, the unauthorized outlet ports 130 do not seal to the inner surface 168 of the aperture 169 of the drain port 160 and do not have the o-ring seal member 82. Instead, the unauthorized outlet port 130 may have a face seal member 40 (as described further herein).
The surface modifications 170 may prevent unauthorized outlet ports 130 that do not include an o-ring seal member 82 (and instead include certain types of seal members, such as a face seal member 40 (as described further herein)) from securely or effectively sealing to the top portion 162 of the drain port 160. More specifically, the surface modifications 170 may create gaps between the top portion 162 of the drain port 160 and the face seal member 40 of the unauthorized outlet port 130. Accordingly, the surface modifications 170 may provide a standardized control to only prevent certain unauthorized outlet ports 130 from sealing with the drain port 160 and allow certain outlet ports 30 to seal with the drain port 160. Conversely, since the surface modifications 170 are only along the top portion 162 of the drain port 160, the drain port 160 may still sealingly connect with an outlet port 30 that includes an o-ring seal member 82 since the o-ring seal member 82 is configured to connect to the inner surface 168 of the aperture 169, rather than the top portion 162 of the drain port 160 where the surface modification 170 are. The surface modifications 170 may include, but are not limited to, notches 172, ribs, grooves, cuts, recessed areas, extensions, projections, protrusions 174, zig-zags, a wavy pattern, textures, and/or surface roughness 176.
Although it is understood that any combination of the surface modifications 170 may be used along the top portion 162 of the drain port 160,
The Outlet Port
The authorized outlet port 30 provides an area with an aperture 39 that fluid can flow through in order to drain from a filter assembly 20 (such as, for example, from the filter media 76 of the filter element 70). According to one embodiment, the outlet port 30 may allow fluid out of the filter element 30, into the drain port 160, and out of the housing 60. Accordingly, as shown in
The outlet port 30 may optionally be a part of or integral with one of the top endplate 74 or the bottom endplate 74 of the filter element 70 or may be separately attached to a portion of the filter element 70, such as the filter media 76.
The outlet port 30 may include an end portion 31 that extends from a portion of the filter assembly 20 or filter element 70. The end portion 31 may include a lip or top surface 32 at the end of the outlet port 30, a side wall 38, and a side surface 34 of the side wall 38. The side wall 38 substantially surrounds an aperture 39 of the outlet port 30 (as shown, for example, in
According to one embodiment as shown in
The O-ring Seal Member
As shown in
The o-ring seal member 82 may be sealable to a portion of the aperture 169 of the drain port 160 when the outlet port 30 and the drain port 160 are aligned. For example, the o-ring seal member 82 may seal to the inner surface 168 of the aperture 169 of the drain port 160 (as shown, for example, in
Accordingly, the outer diameter of the o-ring seal member 82 (when attached to the outlet port 30) may be smaller than or approximately equal to the inner diameter of the drain port 160 (e.g., the diameter of the aperture 169) such that the outlet port 30 (with the o-ring seal member 82) can fit within and compress against the inner surface 168 of the aperture 169 of the drain port 160 in order to bridge or seal a gap between the side surface 34 of the outlet port 30 and the inner surface 168 of the aperture 169 of the drain port 160, thus creating the fully sealed connection 50. Thus, the top portion 162 or the surface modifications 170 of the drain port 160 may not abut or be directly attached or connected to the o-ring seal member 82 of the outlet port 30 when the outlet port 30 and the drain port 160 are sealingly connected to allow a completely sealed connection 50.
Accordingly, when the outlet port 30 and the drain port 160 are aligned and sealingly connected with each other, the o-ring seal member 82 of the outlet port 30 abuts and engages with the inner surface 168 of the aperture 169 of the drain port 160, which creates the sealed connection 50 between the outlet port 30 and the drain port 160 and prevents relative axial movement between the outlet port 30 and the drain port 160. Since the o-ring seal member 82 does not seal to the top portion 162 of the drain port 160 (which includes the surface modification(s) 170) and instead seals within the aperture 169 of the drain port 160, the outlet port 30 (with the o-ring seal member 82) may securely seal to the drain port 160, thereby preventing any leakage (either as fluid moves therebetween or as both the outlet port 30 and the drain port 160 are plugged), regardless of any surface modification 170.
The o-ring seal member 82 ensures that the outlet port 30 seals to the drain port 160, regardless of the configuration of the drain port 160. Accordingly, the drain port 160 may incorporate a variety of different surface modifications 170 (as described further herein) into the top portion 162 of the drain port 160.
The Unauthorized Outlet Port and the Face Seal Member
The unauthorized outlet ports 130 cannot create a sealed connection with the drain port 160 due to the surface modifications 170 on the drain port. The unauthorized outlet ports 130 do not seal to the portion of the drain port 160 that does not have the surface modifications 170. For example, the unauthorized outlet ports 130 do not seal to the inner surface 168 of the aperture 169 of the drain port 160 and do not have the o-ring seal member 82. Instead, according to one configuration of a filter assembly as shown in
According to one embodiment as shown in
According to one embodiment as shown in
According to one embodiment, the face seal member 40 may have a diameter that is greater than the inner diameter of the end of the drain port 160 (e.g., the diameter of the aperture 169). Accordingly, the face seal member 40 of the unauthorized outlet port 130 may not completely fit or extend within the aperture 169 of the drain port 160 and instead abuts the top portion 162 of the drain port 160. Since the top portion 162 includes surface modifications 170, the surface modifications 170 disrupt or prevent any seal between the face seal member 40 of the unauthorized outlet port 130 and the top portion 162 of the drain port 160 by creating at least one gap between the face seal member 40 and the top portion 162, which results in leakage and prevents a sealed connection 50. Accordingly, the surface modifications 170 on the drain port 160 may prevent the use of an unauthorized filter element 70 with an unauthorized outlet port 130 (that may include a face seal member 40) with a housing 60 with the drain port 160.
The face seal member 40 may be shaped like a ball or sphere with an aperture and may be substantially cylindrical (having a circular cross-section, as shown in
According to one embodiment as shown in
According to one embodiment as shown in
The face seal member 40 may be constructed out of a variety of different materials, including flexible plastics or rubber.
It is understood that the various aspects, components, and configurations of the outlet port 30 and the unauthorized outlet port 130 may be used interchangeably, with the exception that the outlet port 30 seals to portions of the drain port 160 without the surface modifications 170 and that the unauthorized outlet port 130 does not seal to the portions of the drain port 160 without the surface modifications 170.
As utilized herein, the terms “approximately,” “substantially” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and are considered to be within the scope of the disclosure.
The terms “coupled,” “connected,” “attached,” and the like as used herein mean the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below,” etc.) are merely used to describe the orientation of various elements in the figures. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
It is important to note that the construction and arrangement of the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Additionally, it should also be understood that features disclosed in different embodiments may be combined into yet further embodiments not necessarily depicted or described herein. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.
This application is a National Stage of PCT Application No. PCT/US2016/049191, filed Aug. 29, 2016, which claims priority to and the benefit of U.S. Provisional Patent Application No. 62/212,065, filed on Aug. 31, 2015. The contents of both applications are incorporated herein by reference in their entirety and for all purposes.
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