This disclosure relates to a filter subassembly, filter assembly, filter and method for utilizing the same.
Various filters are known in the art for filtering fluid as it passes through a fluid path. Filters include, in part, filter media which removes impurities from a fluid, such as, for example, oil or fuel that passes through filter media.
In most applications, either a filter assembly or the filter media associated therewith must be periodically replaced to reduce the potential of developing unacceptably high impedance in the fluid path flow restriction.
While known filters have proven to be acceptable for various applications, such conventional filters are nevertheless susceptible to improvements that may enhance their overall performance and cost. Therefore, a need exists to develop improved filters and methodologies for forming the same that advance the art.
A filter subassembly provides and includes an end cap connected to a ring of memory material. The end cap includes a tube-shaped body, a first ring-shaped body, a second ring-shaped body and a third ring-shaped body. The tube-shaped body is defined by an inner radial surface, an outer radial surface, a first axial surface and a second axial surface. The inner radial surface defines a passage extending through the tube-shaped body. The first ring-shaped body extends axially away from the first axial surface of the tube-shaped in a first axial direction. The second ring-shaped body extends axially away from a second axial surface of the tube-shaped body in a second axial direction that is opposite the first axial direction. The third ring-shaped body extends axially away from the second axial surface of the tube-shaped body in the second axial direction that is opposite the first axial direction. Each of the first ring-shaped body, the second ring-shaped body and the third ring-shaped body are defined by an inner radial surface, an outer radial surface and an axial surface that connects the inner radial surface to the outer radial surface. One or both of the first axial surface of the tube-shaped body and the inner radial surface of the first ring-shaped body is disposed adjacent the ring of memory material. The second axial surface of the tube-shaped body, the inner radial surface of the second ring-shaped body and the outer radial surface of the third ring-shaped body collectively define a ring-shaped filter media receiving channel.
In one configuration, the ring of memory material includes a tube-shaped body defined by an inner radial surface, an outer radial surface, a first axial surface and a second axial surface. The inner radial surface of the tube-shaped body of the ring of memory material defines a passage extending through the tube-shaped body of the ring of memory material. The passage extending through the tube-shaped body of the end cap is in fluid communication with the passage extending through the tube-shaped body of the ring of memory material.
In one configuration, the tube-shaped body of the ring of memory material is defined by a height extending between the first axial surface of the tube-shaped body of the ring of memory material and a second axial surface of the tube-shaped body of the ring of memory material. The first ring-shaped body is defined by a height extending between the first axial surface of the tube-shaped body of the end cap and the axial surface of the first ring-shaped body. The height of the tube-shaped body of the ring of memory material is greater than the height of the first ring-shaped body such that a circumferential portion of the outer radial surface of the tube-shaped body of the ring of memory material extends axially beyond the axial surface of the first ring-shaped body.
In one configuration, the inner radial surface of the first ring-shaped body defines a passage extending through the first ring-shaped body. The ring of memory material is partially disposed within the passage extending through the first ring-shaped body. The ring of memory material defines a height dimension that is greater than a height dimension of the first ring-shaped body such that when the ring of memory material is connected to the end cap, a circumferential portion of the outer radial surface of the tube-shaped body of the ring of memory material extends axially beyond the axial surface of the first ring-shaped body.
In one configuration, the inner radial surface of the first ring-shaped body defines a passage extending through the first ring-shaped body. The passage extending through the first ring-shaped body is defined by a diameter. The outer radial surface of the tube-shaped body of the ring of memory material defines an outer diameter of the tube-shaped body of the ring of memory material. The outer diameter of the tube-shaped body of the ring of memory material is approximately equal to but less than the diameter of the passage extending through the first ring-shaped body.
In one configuration, a circumferential portion of the second axial surface of the tube-shaped body of the ring of memory material is arranged in a cantilevered orientation with respect to the first axial surface of the tube-shaped body of the end cap.
In one configuration, the outer radial surface of the first ring-shaped body and the outer radial surface of the second ring-shaped body are connected to and axially aligned with the outer radial surface of the tube-shaped body of the end cap.
In one configuration, the inner radial surface of the third ring-shaped body is connected to and is aligned with the inner radial surface of the tube-shaped body of the end cap.
In one configuration, the inner radial surface of the third ring-shaped body defines a passage extending through the third ring-shaped body. The passage extending through the third ring-shaped body is axially aligned with and is in fluid communication with the passage extending through the tube-shaped body of the end cap.
In another configuration, a filter assembly is provided and includes filter media, a first filter subassembly including a first end cap connected to a first ring of memory material and a second filter subassembly including a second end cap connected to a second ring of memory material. The filter media includes a tube-shaped body defined by an inner radial surface, an outer radial surface, a first axial surface and a second axial surface. The inner radial surface defines a passage extending through the tube-shaped body of filter media. The first axial surface and a portion of each of the inner radial surface and the outer radial surface extending from the first axial surface defines a first end of the tube-shaped body of filter media. The second axial surface and a portion of each of the inner radial surface and the outer radial surface extending from the second axial surface defines a second end of the tube-shaped body of filter media. The first filter subassembly is disposed adjacent the first end of the tube-shaped body of the filter media. The second filter subassembly is disposed adjacent the second end of the tube-shaped body of the filter media.
In one configuration, the first end of the tube-shaped body of the filter media is disposed within and connected to the ring-shaped filter media receiving channel of the first filter subassembly. The second end of the tube-shaped body of the filter media is disposed within and connected to the ring-shaped filter media receiving channel of the second filter subassembly.
In one configuration, the filter assembly may additionally include a center tube. The center tube is disposed within the passage extending through the tube-shaped body of the filter media. The center tube is disposed substantially adjacent the inner radial surface of the tube-shaped body of the filter media. The center tube includes a plurality of radial fluid-flow passages.
In yet another configuration, an assembly is provided and includes a lid connected to a filter assembly. The lid includes a holder that is mounted to an inner axial surface of the lid. The holder includes a central ring portion that terminates with a plurality of catch hooks each having a radially-outwardly-projecting flexible catch nose. The central ring portion is disposed within a passage extending through a tube-shaped body defining a ring of memory material of a first filter subassembly of the filter assembly. The radially-outwardly-projecting flexible catch nose of each catch hook of the plurality of catch hooks is disposed adjacent a circumferential portion of a second axial surface of the tube-shaped body of the ring of memory material of the first filter subassembly. The circumferential portion of the second axial surface of the tube-shaped body of the ring of memory material of the first filter subassembly is arranged in a cantilevered orientation with respect to the first axial surface of the tube-shaped body of the end cap of the first filter subassembly.
In even yet another configuration, a filter is provided and includes a housing, a lid and a filter assembly. The housing includes a substantially cylindrical body defining a passage. The lid is connected to the housing. The filter assembly is disposed within the passage defined by the substantially cylindrical body of the housing.
In one configuration, a tube-shaped body defining a ring of memory material of a second filter subassembly of the filter assembly engages and conforms to a surface profile of a tube-shaped stem portion extending through a lower opening of the substantially cylindrical body of the housing.
In one configuration, a portion of the tube-shaped body of the ring of memory material of the second filter subassembly is axially lowered into and conforms to and fills and seals an opening defined by the tube-shaped stem portion that is in fluid communication with a secondary discharge conduit.
In another configuration, a method is provided and includes: assembling a filter assembly by arranging a first subassembly including a first end cap connected to a first ring of memory material adjacent a first end of a tube-shaped body of filter media and arranging a second subassembly including a second end cap connected to a second ring of memory material adjacent a second end of the tube-shaped body of the filter media; removably-connecting the filter assembly to a lid by joining the lid to the first subassembly of the filter assembly; while the lid is connected to the filter assembly, axially disposing the filter assembly into an upper opening defined by a passage of a housing by firstly inserting the second subassembly through the upper opening and into the passage defined by the housing and subsequently rotatably-connecting the lid to the housing; as the lid is rotatably-connected to the housing, the second ring of memory material of the second subassembly is further axially advanced into the passage defined by the housing for engaging and conforming to a surface profile of a tube-shaped stem portion extending through a lower opening of the housing for conforming to and filling and sealing at least one lower opening of a plurality of lower openings defined in part by the tube-shaped stem portion that is in fluid communication with a secondary discharge conduit.
In one configuration, the method may additionally include: disposing a central ring portion that extends from inner axial surface of the lid within a passage extending through a tube-shaped body defining the first ring of memory material; and disposing a radially-outwardly-projecting flexible catch nose of each catch hook of a plurality of catch hooks extending from the central ring portion adjacent a circumferential portion of a second axial surface of the tube-shaped body of the first ring of memory material. The circumferential portion of the second axial surface of the tube-shaped body of the first ring of memory material is arranged in a cantilevered orientation with respect to a first axial surface of a tube-shaped body of the first end cap.
In one configuration, the plurality of lower openings includes a first lower opening, a second lower opening and a third lower opening. The second ring of memory material of the second subassembly conforms to and fills and seals the third lower opening. The first lower opening permits the passage defined by the housing to be in fluid communication with a clean fluid discharge conduit. The second lower opening permits the passage defined by the housing to be in fluid communication with an unclean fluid intake conduit. The third lower opening permits the passage defined by the housing to be in fluid communication with the secondary discharge conduit secondary discharge conduit.
In one configuration, the tube-shaped stem portion includes a spiral ramp that circumscribes the first lower opening. The second ring of memory material of the second subassembly engages and conforms to a surface profile of the spiral ramp as the second ring of memory material of the second subassembly is further axially advanced into the passage defined by the housing as a result of the lid being rotatably-connected to the housing.
The details of one or more implementations of the disclosure are set forth in the accompanying drawings and the description below. Other aspects, features, and advantages will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements.
A filter assembly includes, in part, filter media which removes impurities from a fluid, such as, for example, oil or fuel that passes through filter media. The filter assembly also includes opposing end caps. A subassembly of the filter assembly includes each opposing end cap and a ring of memory material disposed thereupon. Inclusion of the memory material results in the filter assembly being universally disposable in a number of filter assembly containers having unique surface profiles that may be designed to accommodate other specifically-designed filter assemblies.
Referring to
Referring to
Both of the first axial surface 28 and the second axial surface 30 connect the inner radial surface 24 to the outer radial surface 26. The first axial surface 28 and a portion of each of the inner radial surface 24 and the outer radial surface 26 extending from the first axial surface 28 generally defines a first end 32 of the tube-shaped body 20. The second axial surface 30 and a portion of each of the inner radial surface 24 and the outer radial surface 26 extending from the second axial surface 30 generally defines a second end 34 of the tube-shaped body 20.
Referring to
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A first ring-shaped body 48 extends from the tube-shaped body 36 of the first end cap 141/the second end cap 142. The first ring-shaped body 48 is defined by an outer diameter D48, a height dimension H48 and a radial thickness dimension T48. The height dimension H48 may be greater than the radial thickness dimension T48. The outer diameter D48 of the first ring-shaped body 48 may be approximately equal to the outer diameter D36 of the tube-shaped body 36. The first ring-shaped body 48 extends axially away from the first axial surface 44 of the tube-shaped body 36 of the first end cap 141/the second end cap 142 at a distance approximately equal to the height dimension H48 of the first ring-shaped body 48.
A passage 50 defined by a passage diameter D50 extends through the first ring-shaped body 48 and is defined by an inner radial surface 52 of the first ring-shaped body 48. The first ring-shaped body 48 is also defined by an outer radial surface 54 and an axial surface 56 that connects the inner radial surface 52 to the outer radial surface 54.
Access to the passage 50 is permitted by an opening 50a. The opening 50a is defined by a dimension that is approximately equal to the diameter D50 of the passage 50 extending through the first ring-shaped body 48.
The inner radial surface 52 of the first ring-shaped body 48 is connected to and extends substantially perpendicularly from the first axial surface 44 of the tube-shaped body 36 of the first end cap 141/the second end cap 142. The outer radial surface 54 of the first ring-shaped body 48 is connected to and is aligned with the outer radial surface 42 of the tube-shaped body 36 of the first end cap 141/the second end cap 142. The passage 50 extending through the first ring-shaped body 48 is axially aligned with and is in fluid communication with the passage 38 extending through the tube-shaped body 36 of the first end cap 141/the second end cap 142 by way of the first opening 38a of the passage 38 extending through the tube-shaped body 36 of the first end cap 141/the second end cap 142.
A second ring-shaped body 58 extends from the tube-shaped body 36 of the first end cap 141/the second end cap 142. The second ring-shaped body 58 is defined by an outer diameter D58, a height dimension H58 and a radial thickness dimension T58. The height dimension H58 may be greater than the radial thickness dimension T58. The outer diameter D58 of the second ring-shaped body 58 may be approximately equal to both of the outer diameter D48 of the first ring-shaped body 48 and the outer diameter D36 of the tube-shaped body 36.
A passage 60 defined by a passage diameter D60 extends through the second ring-shaped body 58 and is defined by an inner radial surface 62 of the second ring-shaped body 58. The second ring-shaped body 58 is also defined by an outer radial surface 64 and an axial surface 66 that connects the inner radial surface 62 to the outer radial surface 64. Access to the passage 60 is permitted by a first opening 60a. The second ring-shaped body 58 extends axially away from the second axial surface 46 of the tube-shaped body 36 of the first end cap 141/the second end cap 142 at a distance approximately equal to the height dimension H58 of the second ring-shaped body 58.
The inner radial surface 62 of the second ring-shaped body 58 is connected to and extends substantially perpendicularly from the second axial surface 46 of the tube-shaped body 36 of the first end cap 141/the second end cap 142. The outer radial surface 64 of the second ring-shaped body 58 is connected to and is aligned with the outer radial surface 42 of the tube-shaped body 36 of the first end cap 141/the second end cap 142.
A third ring-shaped body 68 extends from the tube-shaped body 36 of the first end cap 141/the second end cap 142. The third ring-shaped body 68 is defined by an outer diameter D68, a height dimension H68 and a radial thickness dimension T68. The height dimension H68 may be greater than the radial thickness dimension T68. The outer diameter D68 of the third ring-shaped body 68 is less than all of the outer diameter D48 of the first ring-shaped body 48, the outer diameter D58 of the second ring-shaped body 58 and the outer diameter D36 of the tube-shaped body 36.
A passage 70 defined by a passage diameter D70 extends through the third ring-shaped body 68 and is defined by an inner radial surface 72 of the third ring-shaped body 68. The third ring-shaped body 68 is also defined by an outer radial surface 74 and an axial surface 76 that connects the inner radial surface 72 to the outer radial surface 74.
Access to the passage 70 is permitted by a first opening 70a. The first opening 70a is defined by a dimension that is approximately equal to the diameter dimension D70 of the passage 70 extending through the third ring-shaped body 68.
The third ring-shaped body 68 extends axially away from the second axial surface 46 of the tube-shaped body 36 of the first end cap 141/the second end cap 142 at a distance approximately equal to the height dimension H68 of the third ring-shaped body 68. The height dimension H68 of the third ring-shaped body 68 may be greater than the height dimension H58 of the second ring-shaped body 58.
The outer radial surface 74 of the third ring-shaped body 68 is connected to and extends substantially perpendicularly from the second axial surface 46 of the tube-shaped body 36 of the first end cap 141/the second end cap 142. The inner radial surface 72 of the third ring-shaped body 68 is connected to and is aligned with the inner radial surface 40 of the tube-shaped body 36 of the first end cap 141/the second end cap 142. The passage 70 extending through the third ring-shaped body 68 is axially aligned with and is in fluid communication with the passage 38 extending through the tube-shaped body 36 of the first end cap 141/the second end cap 142 by way of the second opening 38b of the passage 38 extending through the tube-shaped body 36 of the first end cap 141/the second end cap 142.
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Referring to
Functionally, the relative dimensions of the first ring-shaped body 48 of the first end cap 141/the second end cap 142 and the first ring of memory material 161/the second ring of memory material 162 results in the first ring-shaped body 48 axially centering the first ring of memory material 161/the second ring of memory material 162 upon the first axial surface 44 of the tube-shaped body 36 of the first end cap 141/the second end cap 142. With reference to
In some instances, the first ring of memory material 161/the second ring of memory material 162 may be connected to the first end cap 141/the second end cap 142 in a friction-fit connection (i.e., one or more of the outer radial surface 84 and the second axial surface 88 of the first ring of memory material 161/the second ring of memory material 162 may be disposed tightly adjacent the inner radial surface 54 and the first axial surface 44 of the tube-shaped body 36). Alternatively, or, in addition to the friction-fit connection described above, one or more of the outer radial surface 84 and the second axial surface 88 of the first ring of memory material 161/the second ring of memory material 162 may be non-removably-secured to the inner radial surface 52 and the first axial surface 44 of the tube-shaped body 36 with, for example, an adhesive (e.g., an epoxy resin).
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With continued reference to
In some instances, first axial surface 28 of the tube-shaped body 20 of the filter media 12 or the second axial surface 30 of the tube-shaped body 20 of the filter media 12 may be connected to one or more of the surfaces 46, 62, 74 defining the ring-shaped filter media receiving channel 90 in a friction-fit connection (i.e., either the first end 32 of the tube-shaped body 20 of the filter media 12 or the second end 34 of the tube-shaped body 20 of the filter media 12 may be disposed tightly adjacent the surfaces 46, 62, 74 defining the ring-shaped filter media receiving channel 90). Alternatively, or, in addition to the friction-fit connection described above, the first end 32 of the tube-shaped body 20 of the filter media 12 or the second end 34 of the tube-shaped body 20 of the filter media 12 may be non-removably-secured to one or more of the surfaces 46, 62, 74 defining the ring-shaped filter media receiving channel 90 with, for example, a urethane adhesive (e.g., plastisol).
Referring to
The substantially axially-centered passage 132 is defined by a passage diameter D132 extending through the substantially cylindrical body 130 from the upper end 126a to the lower end 126b. The substantially axially-centered passage 132 is further defined by an inner radial surface 134.
The substantially cylindrical body 130 is also defined by an outer radial surface 136 and an axial surface 138 that connects the inner radial surface 134 to the outer radial surface 136. A portion 136p of the outer radial surface 136 near the axial surface 138 defines an outer threaded surface 140.
Access to the substantially axially-centered passage 132 is permitted by an upper opening 132a and a lower opening 132b. The upper opening 132a is formed by the axial surface 138 at the upper end 126a of the housing 126. The lower opening 132b is formed in the lower end 126b of the housing 126. A tube-shaped stem portion 142 may extend into the substantially axially-centered passage 132 by way of the lower opening 132b formed in the lower end 126b of the housing 126; as a result, the tube-shaped stem portion 142 sub-divides the lower opening 132b into a first lower opening 132b1, a second lower opening 132b2 and a third lower opening 132b3.
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Prior to insertion of the filter assembly 10, the substantially axially-centered passage 132 of the housing 126 is in fluid communication with a clean fluid discharge conduit 144, an unclean fluid intake conduit 146 and a secondary discharge conduit 148. The first lower opening 132b1 permits the substantially axially-centered passage 132 extending through the substantially cylindrical body 130 of the housing 126 to be in fluid communication with the clean fluid discharge conduit 144. The second lower opening 132b2 permits the substantially axially-centered passage 132 extending through the substantially cylindrical body 130 of the housing 126 to be in fluid communication with the unclean fluid intake conduit 146. The third lower opening 132b3 permits the substantially axially-centered passage 132 extending through the substantially cylindrical body 130 of the housing 126 to be in fluid communication with the secondary discharge conduit secondary discharge conduit 148.
The tube-shaped stem portion 142 includes a spiral ramp 150 that circumscribes the first lower opening 132b1. The spiral ramp 150 includes a high portion 150a that progressively decreases in height to a low portion 150b that is located proximate the third lower opening 132b3.
The spiral ramp 150 may guide a close-out member (not shown) of another type of filter assembly (not shown) toward and subsequently through the third lower opening 132b3 and into the secondary discharge conduit 148. As seen in
The lid 128 includes an upper end 128a and a lower end 128b. The lid 128 also includes a substantially cylindrical body 152 defining a substantially axially-centered passage 154 extending there-through that is aligned with a central axis, A-A.
The substantially axially-centered passage 154 is defined by a passage diameter D154 extending through the tube-shaped body 152 from approximately the upper end 128a to approximately the lower end 128b. The substantially axially-centered passage 154 is further defined by an inner radial surface 156.
The substantially cylindrical body 152 is also defined by an outer radial surface 158 and a first axial surface 160 that connects the inner radial surface 156 to the outer radial surface 158. A portion 156p of the inner radial surface 156 near the first axial surface 160 defines an inner threaded surface 162.
The lid 128 also includes a recessed radial portion 164 arranged within the upper end 128a of the tube-shaped body 152. The recessed radial portion 164 defines a second axial surface 166 connected to the inner radial surface 156.
Access to the substantially axially-centered passage 154 is permitted by an opening 154a formed by the first axial surface 160 at the lower end 128b of the lid 128. A holder 168 is aligned with the central axis, A-A, and is mounted to the second axial surface 166. The holder 168 may also include a central ring portion 170 that extends toward the opening 154a and terminates with catch hooks 172 protruding axially therefrom. Each catch hook 172 may further include a flexible catch nose 174 projecting radially outwardly therefrom. A ring-shaped seal member 176 may also be attached to one or more of the inner radial surface 156 and the second axial surface 166.
An exemplary method for interfacing the filter assembly 10 with the filter assembly container 125 is now described at
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As the lid 128 is rotated, R, which imparts further axial lowering, L, of the filter assembly 10 within the substantially axially-centered passage 132 formed by the substantially cylindrical body 130 of the housing 126, the first axial surface 86 of the tube-shaped body 78 of the second ring of memory material 162 is axially advanced toward the lower opening 132b of the substantially axially-centered passage 132 formed by the substantially cylindrical body 130 of the housing 126. As seen in
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A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other implementations are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results.